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Bi1248

1200

 

User

 

Manual

 

 

   

                                                                     

2

2.

 

 

Description

 

of

 

main

 

Function

 

2.1

 

General

 

Description

 

Bi1248

1200

 

is

 

a

 

bi

directional

 

converter

 

charger

 

for

 

vehicles

 

or

 

boat

 

which

 

has

 

dual

 

battery

 

system

 

installed.

 

It

 

was

 

designed

 

to

 

charge

 

48Vdc

 

auxiliary

 

battery

 

on

 

a

 

12Vdc

 

chassis.

 

Due

 

to

 

its

 

bi

directional

 

design,

 

the

 

12Vdc

 

load

 

can

 

be

 

powered

 

as

 

it

 

used

 

to

 

be.

   

Upon

 

driving

 

or

 

engine

 

on,

 

through

 

this

 

device,

 

the

 

output

 

of

 

12Vdc

 

alternator

 

can

 

be

 

used

 

to

 

charge

 

48Vdc

 

auxiliary

 

battery

 

and

 

meantime

 

power

 

the

 

12Vdc

 

loads.

 

Upon

 

engine

 

stop,

 

this

 

device

 

will

 

convert

 

48Vdc

 

into

 

12Vdc,

 

powering

 

all

 

12Vdc

 

loads.

   

 

Traditional

 

alternator

:

 

When

 

the

 

device

 

detects

 

that

 

the

 

starter

 

battery

 

voltage

 

is

 

higher

 

than

 

13.3V,

 

it

 

will

 

takes

 

power

 

from

 

alternator

 

to

 

charges

 

the

 

48V

 

auxiliary

 

battery

 

with

 

a

 

maximum

 

charging

 

current

 

of

 

25A.

 

Upon

 

the

 

starter

 

battery

 

voltage

 

is

 

lower

 

than

 

12.8V,

 

this

 

device

 

will

 

stop

 

working.

 

 

 

 

Smart

 

alternator

 

/

 

Euro

 

6

 

:

 

Through

 

dip

 

switch,

 

this

 

device

 

can

 

be

 

set

 

to

 

smart

 

alternator

 

mode.

   

After

 

choosing

 

this

 

mode,

 

IGN

 

signal

 

or

 

similar

 

signal

 

wire

 

must

 

be

 

connected.

 

Combined

 

with

 

IGN

 

signal

 

and

 

voltage,

 

the

 

device

 

will

 

decide

 

the

 

charging.

 

 

 

Charging

 

:

 

IGN

 

active

 

and

 

starter

 

battery

 

voltage

 

is

 

higher

 

than

 

12.2V

 

 

Stop

 

charging:

 

IGN

 

active

 

and

 

the

 

starter

 

battery

 

voltage

 

is

 

lower

 

than

 

11.6V.

 

 

 

2.2

 

Product

 

principle

 

 

The

 

Bi1248

1200

 

adopts

 

a

 

non

isolated

 

conversion

 

topology

 

with

 

high

 

efficiency

 

up

 

to

 

94%

 

or

 

above.

 

Adopting

 

DSP

 

control,

 

complex

 

control

 

algorithms

 

can

 

be

 

achieved

 

and

 

meantime

 

featuring

 

high

 

control

 

precision

 

and

 

fast

 

response

 

speed.

   

 

After

 

the

 

starter

 

battery

 

and

 

the

 

service

 

battery

 

are

 

connected

 

to

 

the

 

unit,

 

as

 

well

 

as

 

the

 

IGN

 

signal,

 

the

 

unit

 

can

 

independently

 

implement

 

the

 

charge

 

and

 

discharge

 

and

 

maintain

 

the

 

reliable

 

operation.

 

With

 

built

 

in

 

isolated

 

RS485

 

and

 

CAN

 

communication,

 

it

 

can

 

be

 

used

 

for

 

any

 

system

 

with

 

monitoring

 

and

 

control

 

requirement.

 

Summary of Contents for Bi1248-1200

Page 1: ...Bi1248 1200 User Manual TBB Power Co Ltd Bi directional Converter Charger Bi1248 1200 User Manual Version A1 0 Date Dec 2019...

Page 2: ...0 User Manual TBB Power Co Ltd WARNING FIRE HAZARD SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON COMBUS TABLE SURFACE ONLY CAUTION THE DC AND AC BREAKER MUST HAVE BEEN TURNED OFF BEFORE SERVICING MAD...

Page 3: ...or choosing our products and this manual were suitable for DC DC Bi directional Converter Bi1248 1200 This chapter contains important safety and operation instructions Read and keep this User Guide we...

Page 4: ...nstallation Configuration 5 4 1 Unpacking inspection 6 4 2 Installation requirements 5 4 3 Cable preparation 5 5 Installation 5 5 1 Installation recommendations and operations 6 5 1 1 Installation dra...

Page 5: ...therwise Bi1248 1200 would be overheating To avoid fire and electric shock make sure all cables selected with right gauge and being connected well Smaller diameter and broken cable are not allowed to...

Page 6: ...voltage is lower than 12 8V this device will stop working Smart alternator Euro 6 Through dip switch this device can be set to smart alternator mode After choosing this mode IGN signal or similar sig...

Page 7: ...tor Multiple battery chemical can be chose including lithium battery TBB premium II multiple stages charging algorithm Built in automatic temperature and voltage compensated charging Thermal controlle...

Page 8: ...Bi1248 1200 User Manual 4 3 Structure 3 1 Dimension 306 3282 8 170 291 6 85 200 4 5 301 6 Dimension 306 3 200 85mm Weight 3kgs...

Page 9: ...ethod air cooling Altitude 2000m or less meeting the derating requirements of GB3859 2 93 4 3 Cable and Fuse preparation Please refer to the table below for cable and fuse specifications Model Connect...

Page 10: ...off the power switch or external control signal to prevent Bi1248 1200 from working due to which may cause sparkling during the wiring process Please select the appropriate location with adequate vent...

Page 11: ...is 100A 3 12V terminal Positive terminal of starter battery the maximum current is 200A 4 BAT terminal Negative terminal of starter battery the maximum current is 100A 5 BAT terminal Negative termina...

Page 12: ...1 2 Battery Type setting OFF OFF AGM default OFF ON GEL ON OFF LFP ON ON OTHER 3 Alternator setting OFF Normal alternator ON Smart generator Euro 6 4 5 System working mode OFF OFF Stand alone mode ON...

Page 13: ...rminal BAT first and then connect the positive terminal 48V of the auxiliary battery and the positive terminal 12V of the starter battery respectively Connect one end of the negative cable to the term...

Page 14: ...RY_DO_NO1 Dry contact output normally open contact 10 DRY_DO_NO2 11 DRY_DI_NO1 Dry contact input normally open contact 12 DRY_DI_NO2 13 TEMP_BAT1 Service battery temperature sampling line 14 TEMP_BAT1...

Page 15: ...is strictly prohibited Check if the voltage and temperature compensation lines have been connected to the positive terminal of service battery If the generator is a smart generator confirm that the D...

Page 16: ...ndby Off others Boost mode Green On 12V battery is normal 12V battery charges 48V battery Flash standby Off others Alarm Orange Flash overheating of the radiator over temperature of the battery overvo...

Page 17: ...ard battery charging curve Battery types and bulk charging absorption charging voltage Table 8 Service battery types and bulk charging absorption charging voltage No Battery types Bulk charging voltag...

Page 18: ...e rating curve This device has built in intelligent temperature control and will reduce its output power in case of high working temperature reached Figure 8 Bi1248 1200 internal temperature and outpu...

Page 19: ...25A 100A Efficiency Max 94 Full load 91 Standby consumption 2mA Protection Input overvoltage alarm 14 9Vdc protection 16Vdc alarm 59 6V protection 60Vdc Output overvoltage alarm 59 6V protection 60Vd...

Page 20: ...Bi1248 1200 User Manual 16 TBB Power Co Ltd Web www tbbpower com Tel 86 592 5212299 Fax 86 592 5796070 Email service tbbpower com...

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