Taylor Model C043 Operator'S Manual Download

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Model C043

Table of Contents

Section 1

To the Installer

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Installer Safety

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site Preparation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Cooled Units

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Water Cooled Units

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 2

To the Operator

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Section 3

Safety

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Section 4

Operator Parts Identification

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C043

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Beater Door & Hopper Assemblies

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories

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Section 5

Important to Operator

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Section 6

Operating Procedures

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Assembly

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Sanitizing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Priming

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hold Cycle During Operation

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Resuming Production During Operation

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Preparing for Shutdown

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Rinsing

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Cleaning

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Disassembly

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Brush Cleaning

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Summary of Contents for Model C043

Page 1: ...OPERATOR S MANUAL Model C043 Frozen Custard Machine Original Operating Instructions 068359 M 7 22 10 Original Publication Updated 9 14 15...

Page 2: ...e Cycle Phase Maximum Fuse Size Amps Minimum Wire Ampacity Amps E 2010 Carrier Commercial Refrigeration Inc 068359 M Any unauthorized reproduction disclosure or distribution of copies by any person of...

Page 3: ...the Operator 4 Section 3 Safety 6 Section 4 Operator Parts Identification 8 C043 8 Beater Door Hopper Assemblies 10 Accessories 12 Section 5 Important to Operator 13 Section 6 Operating Procedures 14...

Page 4: ...instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions E 2010 Carrier Commercial Refrigeration Inc Original Publ...

Page 5: ...ed prior to performing any installation maintenance or repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor...

Page 6: ...e Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic wat...

Page 7: ...tion must be counter clockwise as viewed looking into the freezing cylinder If the beater rotation is not counter clockwise contact your local authorized Taylor service technician Refrigerant In consi...

Page 8: ...technical assistance please contact your local authorized Taylor Distributor Note Your Taylor warranty is valid only if the parts are authorized Taylor parts purchased from the local authorized Taylor...

Page 9: ...its equipment For example if the refrigerant is lost during the course of ordinary service to this unit Taylor has no obligation to either supply or provide replacement refrigerant either at billable...

Page 10: ...T use a water jet to clean or rinse the unit Failure to follow these instructions may result in serious electrical shock S All repairs should be performed by an authorized Taylor service technician S...

Page 11: ...he unit without product Failure to follow this instruction can result in damage to the unit For Indoor Use Only The Model C043 is designed to operate indoors under normal ambient temperatures of 70 75...

Page 12: ...8 Model C043 Operator Parts Identification 150825 Section 4 Operator Parts Identification C043 Figure 1...

Page 13: ...65700 4 LEVER A FLOW REG X66923 5 ROD FLOW CONTROL 063593 6 TUBE A FEED PLASTIC X67453 7 PANEL A REAR X63715 8 SCREW 1 4 20X3 8 PHIL TRUSS 038872 ITEM DESCRIPTION PART NO 9 COVER A PANEL SIDE X65637 1...

Page 14: ...10 Model C043 Operator Parts Identification 150825 Beater Door Hopper Assemblies Figure 2...

Page 15: ...3 NUT STUD 043666 4 PLATE DRAW ARM 063614 5 NUT STUD 034383 6 GASKET DOOR HT 4IN DBL 048926 7 BEARING DOOR FRONT 064315 8 BLADE SCRAPER 30 PITCH 063656 ITEM DESCRIPTION PART NO 9 SPRING DASHER BLADE...

Page 16: ...EAR BRG 063844 5 BRUSH MIX PUMP BODY 3 X7 023316 6 BRUSH END DOOR SPOUT SS 039719 ITEM DESCRIPTION PART NO 7 TOOL DASHER SHAFT REMOVE 063623 8 SANITIZER SEE NOTE 9 KIT A TUNE UP X64743 10 RAKE BLADE G...

Page 17: ...nse During No Sale periods place the switch in the HOLD position to keep the product refrigerated in the freezing cylinder Flow Adjustment Knob The flow adjustment knob adjusts the flow of product int...

Page 18: ...brush cleaning The following procedures will show you how to assemble the parts into the freezer sanitize them and prime the freezer with fresh mix If you are disassembling the unit for the first time...

Page 19: ...ith 1 4 6 mm more lubricant and lubricate the flat side of the seal that fits onto the rear shell bearing Figure 8 Step 5 Lubricate the beater shaft IMPORTANT DO NOT lubricate the hex end of the beate...

Page 20: ...ng cylinder until the blade is held in place by the freezing cylinder Rotate the beater shaft counter clockwise until the next set of pins is facing up Step 11 Continue adding leaf springs and short s...

Page 21: ...o get it into the proper position To ensure that the gasket is correctly positioned verify that the middle section of the gasket is arched upward If the middle section of the gasket is concave or exte...

Page 22: ...and the flow control rod flat on the bottom of the hopper Figure 18 Step 3 Place the product chutes in the hopper Figure 19 Step 4 Make sure the draw arm plate is closed and the short door stud nuts a...

Page 23: ...an the mix hopper Figure 25 Step 10 Place the beater switch in the ON position and set the timer for five minutes Figure 26 Step 11 After five minutes have elapsed open the draw arm plate and drain th...

Page 24: ...tep 15 Install the feed tube assembly into the mix inlet hole located at the bottom of the hopper Make sure the feed tube is completely seated in the mix inlet hole Figure 30 Step 16 Place one end of...

Page 25: ...e 32 Note The flow adjustment knob is used to adjust the flow of mix Turning the adjustment knob clockwise increases the flow A counter clockwise turn decreases the flow Adjust the mix flow as needed...

Page 26: ...inute has expired turn the flow adjustment knob to 1 and set the timer for three minutes Note Whenever an adjustment is made first turn the adjustment knob all the way to 5 and then back to the desire...

Page 27: ...e holding cabinet until the desired amount is obtained Adjust the mix flow as needed to maintain proper product consistency For maximum capacity make sure the hopper is full and the flow is adjusted a...

Page 28: ...r motor switch in the OFF position Figure 43 Step 4 Use the rake to remove as much custard from the product door as possible Figure 44 Step 5 Close the draw arm plate Make sure the left stud nut is sn...

Page 29: ...draw arm plate and stud nuts to remove any left over product If necessary brush clean the area with the door spout brush and rinse with the sanitizing solution Figure 47 Step 9 Repeat these steps for...

Page 30: ...After three minutes have expired open the draw arm plate If the custard is too soft close the draw arm plate and wait one minute Repeat as necessary Figure 51 Step 5 When custard appears adjust the f...

Page 31: ...s starting on page 23 Figure 54 Preparing for Shutdown Perform the following procedures to remove the remaining custard in the freezing cylinder when there is mix in the hopper Step 1 Place the refrig...

Page 32: ...er beneath the opening of the front plate and run the remaining mix into the container See page 36 for instructions regarding the proper use of rerun Step 6 After all the custard has drained from the...

Page 33: ...l the splash guard Figure 63 Step 5 With a pail beneath the draw arm plate pour four gallons 15 liters of cool clean water into the hopper Note Use the faucet if the unit is equipped with one Figure 6...

Page 34: ...steps for the remaining freezing cylinders Cleaning IMPORTANT Failure to follow these cleaning procedures may result in bacterial contamination of the frozen custard product Step 1 Make sure the refri...

Page 35: ...igure 71 Step 5 Place the beater switch in the ON position Set the timer for five minutes Figure 72 Step 6 After five minutes has elapsed open the draw arm plate and drain all the solution from the fr...

Page 36: ...Step 2 Disassemble the door assembly Remove the gasket from the product door Figure 76 Step 3 Remove the front bearing from the door or beater shaft Figure 77 Step 4 While removing the beater shaft t...

Page 37: ...tep 6 Remove the hopper covers the feed tube and the flow control rod Figure 80 Step 7 Take all the parts to the sink for complete disassembly and brush cleaning Step 8 Repeat these steps for each fre...

Page 38: ...p 3 Use the double ended brush to clean the inside of the feed tubes Figure 83 Step 4 Return to the freezer with a small amount of cleaning solution Using the draw valve brush 1 x 2 x 17 brush clean t...

Page 39: ...examples Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFAC TURER S SPECIFICATIONS Figure 87 Step 8 Repeat Step 2 using the sanitizing solution Step 9 Place all cleaned parts on a clean dry su...

Page 40: ...PERMIT THE USE OF RERUN make sure the mix rerun is stored in a sanitized covered stainless steel container and used the following day DO NOT prime the unit with rerun When using rerun skim off the fo...

Page 41: ...d during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main p...

Page 42: ...ion b Call an authorized service technician 5 The mix low indicator is illuminated and the product is too stiff a The level of mix in the mix hopper is inadequate and the flow rate is too slow a Fill...

Page 43: ...SH DRAW VALVE 1 OD X 2 X17 INSPECT REPLACE IF NECESSARY MINIMUM BRUSH BARREL INSPECT REPLACE IF NECESSARY MINIMUM BRUSH REAR BRG INSPECT REPLACE IF NECESSARY MINIMUM BRUSH MIX PUMP BODY 3 X7 INSPECT R...

Page 44: ...tion compressor except service valve Five 5 years Beater motors Two 2 years Beater drive gear Two 2 years Printed circuit boards and Softech controls beginning with serial number H8024200 Two 2 years...

Page 45: ...esulting from the use of any refrigerant other than that specified on the Product s data label will void this limited warranty 13 Any cost to replace refill or dispose of refrigerant including the cos...

Page 46: ...welve 12 months Class 512 Parts Twelve 12 months Class 000 Parts No warranty Taylor Part 072454 Motor 24VDC C832 C842 Four 4 years LIMITED WARRANTY CONDITIONS 1 If the date of original installation of...

Page 47: ...work promptly upon arrival 9 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in th...

Page 48: ...ST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRI...

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