OPERATING PROCEDURES
6-7
Model 104
Operating Procedures
6
5. If the scale does not have overrun graduations, then
weigh one pint of mix before freezing. Draw a sample
pint of frozen product and level the product off with a
straightedge.
6. Place the pint of product on the scale and read the
weight.
7. Divide the weight of the frozen product into the
weight of the raw mix for your percent of increase. If
the answer is 2, you have 100% overrun. If the
answer is between 1 and 2, the decimal represents
your overrun.
Example:
Drawing Product
When the desired temperature and overrun of the
product is achieved, the product may be drawn into
packages or cans for hardening.
1. Place the package or can directly beneath the
ejection port of the freezer door.
2. Put the control switch into the EJECT position and
open the draw arm.
As the product is ejected into the container,
ingredients such as fruits or nuts may be folded into
the container.
3. When the freezing cylinder is empty, close the draw
arm and put the control switch into the off position.
4. Place the container in a hardening cabinet or flash
freezer.
If the next batch is not the same flavor, see "Rinsing"
on page 6-7 to clear the freezing cylinder of mix
residue. Then repeat the priming, overrun, and
drawing procedures.
After the necessary batches have been prepared, the
machine should be cleaned. The following
procedures show how to rinse, clean, and
disassemble the freezer. The machine should be
sanitized at the beginning of each day.
Rinsing
WARNING!
Make sure the power switch is in
the off position. Failure to follow this instruction may
result in severe personal injury from hazardous moving
parts.
WARNING!
Keep fingers out of fill and
discharge openings. Failure to do so may result in
personal injury or component damage.
1. Open the mix inlet cover and install the funnel.
2. Pour 2 qt. (1.9 L) of cool, clean water into the funnel
and allow it to flow into the freezing cylinder.
3. Put the control switch into the EJECT position and
allow the water to agitate for approximately one
minute.
4. Put the control switch into the off position.
5. Hold a pail beneath the ejection port, open the draw
arm, and drain the water from the freezing cylinder.
6. Close the draw arm.
7. Repeat steps 1 through 6 until the rinse water being
drawn from the freezing cylinder is clear.
Cleaning
1. Prepare 2 qt. (1.9 L) of an approved cleaning solution
(for example, Stera-Sheen
®
).
Use warm water and follow the manufacturer’s
specifications.
2. Pour the cleaning solution into the funnel and allow
the solution to flow into the freezing cylinder.
3. Put the control switch into the EJECT position.
This causes the cleaning solution in the freezing
cylinder to be agitated. Allow the solution to agitate
for five minutes.
WARNING!
Keep fingers out of fill and
discharge openings. Failure to do so may result in
personal injury or component damage.
1.85
8.2
15.2
Raw Mix
=
15.2 oz. (431 g)
Frozen Mix =
8.2 oz. (232 g)
Overrun = 85%
Summary of Contents for 104
Page 8: ...1 4 TO THE INSTALLER Model 104 To the Installer 1 Notes...
Page 14: ...3 4 SAFETY Model 104 Safety 3 Notes...
Page 18: ...4 4 PARTS Model 104 Parts 4 Notes...
Page 30: ...7 2 OPERATOR CHECKLIST Model 104 Operator Checklist 7 Notes...
Page 32: ...8 2 TROUBLESHOOTING Model 104 Troubleshooting 8 Notes...
Page 34: ...9 2 PARTS REPLACEMENT SCHEDULE Model 104 Parts Replacement Schedule 9 Notes...
Page 40: ...11 4 LIMITED WARRANTY ON PARTS Model 104 Limited Warranty on Parts 11 Notes...