Taylor-Dunn C0-T50-80, Service And Parts Manual

Page: 86 / 135

Wire Diagram
Page 86
C0-T50-80
MC-T50E-02
DIAGRAM PART NUMBERS
Wire diagrams are too large to be legible when printed at this size. The wire diagram for this vehicle is included on
the Vehicle Documentation CD provided with the vehicle.
The diagram # for this vehicle are: SCH-00037
This vehicle diagram as well as other Taylor-Dunn vehicle diagrams can be downloaded from the Taylor-Dunn web
site at www.taylor-dunn.com.
SCH-00037, 8z e /26/2014, Revision B
C0-T50-80
Typical diagram shown. May not include special order options or accesories.
TC 50E
Battery positive
Strobe Light
[option]
Black
9
Throttle Module
FS1
5
4
1
Green/Black
Violet/Black
13
Brown
Left Turn
Black
Green
Blue/White
Black
Headlights
Right Turn
Brown
Green
Red
Yellow
White
White
White
Green
Green
Brown
White
Right Tail Light
Red
Brown
BLACK
BLACK
White
Battery negative
13
14
12
11
Blue/Black
4
8
3
5
White/Black
2
1
Yellow
Red
FUSE 3
Red
FUSE 2
Horn
Red/Black
Green/Black
Red/White
Yellow
Green/Black
White/Black
Blue/Black
Violet/Black
Line Contactor
Red
Gray/black
Black
7
16
Gray/Black
Reverse Alarm
Motor V
U
Speed Encoder
W
Temperature
Sensor
1
2
3
4
1
2
Green/White
7
8
9
10
24V
CAN LOW
CAN HIGH
GND
Red
Brown/White
Green
Red
Black
Red
Clear
Black
Violet
6
10
Red/Black
Violet/Black
Green/White
Black
Red
Black
Green
Black/White
F
High/Low Speed Switch
1
2
Key Switch
Blue/Black
Gray/Black
Blue/White
White/Black
Gray/White
Red
Red
Red/Black
A B
13
14
12
11
Blue/Black
4
8
3
5
White/Black
2
1
Yellow
Red
Red/Black
Green/Black
7
16
Gray/Black
6
10
Red/Black
Violet/Black
Green/White
Black
Red/White
Regen Brake Switch
7
8
9
10
Brown/White
8
12V OUT
Converter
12v DC-DC
-
+
-
80 V IN
+
White
Pump Contactor
Hydraulic Pump
FUSE 1
Reverse Lights
15A
10A
10A
Gray/White
10A
10A
1
3
2
1
3
2
ON
Black
Black
Red
Black
Black
V
U
W
B-
B+
Motor Controller
Violet/Black
Red
Black White
Red/Black
9 9
Black
Black
Black
White/Black
Blue/Black
Violet/Black
White
White White
White
Red/White
Black
Black
Orange
15 15
6
5
4
1
3
2
6
4
5
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
Green
Red/Wht
Clear
Black
Brown/White
Blue Blue
Charger positive
Charger negative
Red
Red
10
11
4
14
15
1
8
Red/Black
2
3
Red/Black
10A
Violet/Black Violet/Black
30A
1
2
6
4
3
9
5
White
Red/Black
Red/Black
5
19 White
Marker Light
10A
8
White
Blue
Yellow
Blue
Blue
Red
Red
White
J1
Clear
Clear
Red
Green
Clear
4
5 2 6
Violet/Black
Red/Black
Red/Black
Blue/Black
Gray/Black
White/Black
Gray/White
Violet
Violet
Blue
Yellow
Black
Green
Red
21
22
23
24 21
22
23
24
RED
GREEN
CLEAR
BLACK
13
14
15
19
RED
GREEN
CLEAR
BLACK
RED
GREEN
CLEAR
BLACK
2
3
5
1
8
9
5
4
1
8
10
11
4
White
Brown/White
J18
J30
J19
J20
J32
J9
J7
J3
J4
J33
J21
J22
J35
J31
J26
J14
J25
J28
4
6
7
Black
J13
J24
J15
Marker Light
LeftTail Light
Direction Switch Assembly
Park Brake
Interlock Switch
Seat Interlock
Switch
Dash Display Connector
Handset
Connector
Emergency Stop
Switch
Headlight
Relay
Horn Switch
Strobe Switch
High Beam
Indicator Lamp
Turn Signal
Indicator Lamps
Fuse, Main
Fuse, 80v
Control
Fuse, Hydraulic
Pump
Red
Red
Red
Blue
Brown
White
White
White
Gray/White
White
Red
1
2
5
3
6
4
4
6
1
5
2
3
Brown
Black
White
White
White/Green
White/Green
Yellow
Fuse Panel
1: Main
2: Headlights
3: Reverse Lights
4: Brake/Turn Lights
5: Wiper
6: Horn
7: -
8: Marker Lights
9: Strobe
Headlight Connector Functions
1: Red, High
2: White, Low
3: Blue, Common
4: Green, Turn
5: Yellow, Park
6: Black, Ground
3
1
9
2
8
5
12 12
Violet/Black
Brown
Red/Black
Headlight
Switch
6 6
Brown/White
TURN SWITCH ASSEMBLY
RED
BLACK
RIGHT LEFT OFF
GRY/BLK
GRAY
GREEN
YELLOW
4 WAY
WHITE
WHITE
Black/Gray
Gray
Red/Blk
8
3
1
Green
Black
6
7
4
Red
5
White/Green
Violet
2
1
Yellow/Black
FLASHER
87a
87
30 White
HighBeam ON
86 85
87a
30
87
Yellow
White
White
Gray
Yellow
Blue/White
Blue
Green
White
Red/Blk
Brake Light
Switch
White/Green
Blue
Blue
Blue/White
Right
Left
J11
Orange
Orange Orange
Red/White
Yellow
Black
Black Black
Shield
Motor Controller
Controller Connector Pin Functions:
J1: Start Switch IN J19: FS1 IN
J2: - J20: Park Brake IN
J3: Line Contactor OUT J21: Low Speed Select
J4: Contactor Return J22: Throttle IN
J5: - J23: -
J6: - J24: Can Buss Low
J7: Pump Contactor J25: Encoder Phase B
J8: - J26: +10v Supply
J9: Inching F IN J27: -
J10: - J28: +24v Can Buss
J11: Pump Enable OUT J29: -
J12: - J30: Reverse Select
J13: Can Buss High J31: Seat Interlock
J14: Encoder Phase A J32: Inching R IN
J15: Encoder Ground J33: Temperature Sensor
J16: - J34: -
J17: - J35: Brake Switch
J18: Forward Select
J1
J2
J3 J4 J5 J7 J8 J1
J3a
J3b
J3c
J3d
J3e
J4
J5
J6a
J7
J8
Fuse Box
J10 J11
J9
J10
J11
J6
J6b
1
3
2
6
4
5
A B
F
R
7
8
9
Inching Switches Blue/Black
White/Black
Violet
Violet/Black
Violet/Black
Charger Interlock Switch
Emergency Stop Switch
1
3
2
6
4
5
7
8
9
Violet
Black/White
Yellow/White
Yellow/White
Black/White
Single Bullet Connector
J9
85
86
87a
30
87
White
White
White
Blue
Violet
Violet
Red/Black
Red/Black
Red/Black
Red/Black
Red/Black
Red/Black
Red/Black
Red/Black
Red/Black
Red/Black
Blue
1 12
35 24
Controller Connector
Green/White
Black