Taylor-Dunn C0-T50-80 Service And Parts Manual Download | Manualshive

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Lubrication

Page 28

C0-T50-80

MC-T50E-02

LUBRICATION AND FLUIDS CHART

HAZARDOUS WASTE DISPOSAL

This vehicle contains various components and/or fluids that may be classified as

hazardous waste.
This includes but is not limited to Lead, Acid, Oil, Grease.
The brake linings originally installed by the factory do not contain asbestos.

However, since it is possible that asbestos brake linings were installed as

replacement parts, brake linings should be handled as hazardous waste.
The requirements for disposal of hazardous waste vary by location. Consult your

local regulations regarding the proper disposal of hazardous waste products.

L = Liter
G = Gallon
Q = Quart
Liter x 0.264 = Gallons
Liter x 1.056 = Quarts
Gallon x 3.785 = Liters
Quart x .946 = Liters
Gallon = 4 Quarts

Assembly Component

# Capacity

Lubricant

Front Axle:

King Pin, Upper

2

-

NLGI Grade 2 lithium multi-purpose grease

King Pin, Lower

2

-

NLGI Grade 2 lithium multi-purpose grease

Ball Joint

2

-

NLGI Grade 2 lithium multi-purpose grease

Rod End

2

-

NLGI Grade 2 lithium multi-purpose grease

Wheel Bearing

2

-

NLGI Grade 2 lithium high temp Bearing Grease

Leaf Spring Slider

2

-

Honda Moly 60 Paste (94-421-34, 3 ounce tube)

Power Steering/Brake Boost Fluid:

Reservoir

1

1.5-2 G

Universal power steering fluid.

Meets service requirements for:

GENERAL MOTORS – GM9985010

FORD – ESW-M2C128-C

DAIMLERCHRYSLER-MS-5931

VOLKSWAGEN-TL-VW-570-26

Brake Fluid:

Master Cylinder

1

1 Q

DOT 3, Meets or exceeds SAE J1703

Linkages:

Brake pedal pivot

2

-

Multi-purpose spray lubricant

Master cylinder linkage

2

-

Multi-purpose spray lubricant

Park brake handle

2

-

Multi-purpose spray lubricant

Park brake cable

4

-

Multi-purpose spray lubricant

F/R switch lever

?

-

Multi-purpose spray lubricant

Rear Transaxle:

Brake chamber

2

0.6 - .0.8 L

SAE 85W UTTO gear oil

Planetary gear box

1

0.7 - 0.8 L

SAE 85W UTTO gear oil

Differential gear box

1

1.1 - 1.2 L

SAE 85W UTTO gear oil

Misc:

Steering Column Pivot

2

-

Multi-purpose spray lubricant

Steering column lock

1

-

Multi-purpose spray lubricant

Driver/Passenger seat rails 4

-

NLGI Grade 2 lithium multi-purpose grease

Battery lid lock

3

-

Multi-purpose spray lubricant

Battery lid pivot

2

-

NLGI Grade 2 lithium multi-purpose grease

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Summary of Contents for C0-T50-80

Page 1: ...HE OPERATOR S MANUAL BEFORE OPERATING THIS VEHICLE The operator s manual contains important information regarding the safe operation of this vehicle WARNING Starting Serial Number 198576 Ending Serial...

Page 2: ...lacement parts and service for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application Originally Published 1 6 2017 Revision G 10 2 2018 contents subject to change with...

Page 3: ...parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to the internet you can call th...

Page 4: ...n invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and economical Our domestic and internation...

Page 5: ...t 19 Preventative Maintenance 23 Lubrication 27 Front Axle 29 Drive Axle 37 Steering 45 Brake Service 57 Motor Controller 67 Motor 71 Tires Wheels 73 Batteries 79 Wire Diagram 85 Hardware Information...

Page 6: ......

Page 7: ...ure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Introduction About this manual 8 Who Should Read This Manual 8 How To Use This Manual 8 Conventions 9...

Page 8: ...iate Taylor Dunn manual Each Taylor Dunn manual references the applicable models and serial numbers on the front cover Please be aware of all cautions warnings instructions and notes contained in this...

Page 9: ...TICE This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage Property is defined as the vehicle component...

Page 10: ...cid batteries Of the Operator A vehicle shall not be operated until the operator has successfully completed an operator training course provided by the owner of the vehicle The operator is responsible...

Page 11: ...s are shown in the illustrations below WEB SITE REGISTRATION Registering on the Taylor Dunn web site will give you access to a wealth of information about your vehicle and the entire Taylor Dunn line...

Page 12: ...Page 12 MC T50E 02 Introduction C0 T50 80 Notes...

Page 13: ...ce Maintenance Guidelines Service Maintenance Guidelines READ ME FIRST Maintenance Guidelines and General instructions 14 Vehicle Modifications 15 Replacement Parts 16 Using Non OEM Replacement Compon...

Page 14: ...ins attached to the left and right side of the vehicle Failure to properly support the vehicle may result in the vehicle tipping over causing severe bodily injury and or property damage WARNING The ve...

Page 15: ...peration shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly 1...

Page 16: ...Taylor Dunn vehicles may have an undesirable affect on the operation of the vehicle result in additional frame stress or stress other components resulting in premature failure or an unsafe condition...

Page 17: ...Lubricate chassis Lubricate front axle Adjust service and park brake Inspect wheel bearings Re torque wheel nuts Inspect and tighten all power electrical connections Inspect all hardware for tightness...

Page 18: ...Service Maintenance Guidelines Page 18 C0 T50 80 MC T50E 02 Notes...

Page 19: ...Table of Contents Special Tool List Special Tool List Special Tool List 20 Troubleshooting Guide 21...

Page 20: ...Used to safely add water to batteries Equipped with splash guard and auto shutoff when cell is full 70 440 55 Pin Removing Tool Removes pin from Amp circular harness connectors Molex 11 300 06 Pin Rem...

Page 21: ...lic system Brakes Dragging Brake pedal linkage out of adjustment Adjust linkages Faulty master cylinder Inspect master cylinder Faulty brake caliper Inspect brake calipers Debris in brakes Inspect bra...

Page 22: ...Tool List Page 22 C0 T50 80 MC T50E 02 Notes...

Page 23: ...located in the Service Guidelines chapter WARNING Preventative Maintenance Daily Visual Inspection 24 Pre Operation Inspection 24 Maintenance Schedule 24 Maintenance Guidelines for Severe Duty Applica...

Page 24: ...driven Rear and side view mirror adjustments Steering operation Brake operation service and park brake Tire pressure visual inspection only Proper operation of trailer hitch This section is one sectio...

Page 25: ...ster cylinder fluid level Adjust park and or service brake Re torque the wheel nuts Inspect hydraulic fluid level Lubricate the chassis Lubricate the front axle Inspect gap between rear hub and gear c...

Page 26: ...PM Schedule Page 26 C0 T50 80 MC T50E 02 Notes...

Page 27: ...Table of Contents Lubrication Lubrication Lubrication and Fluids Chart 28 Hazardous Waste Disposal 28...

Page 28: ...End 2 NLGI Grade 2 lithium multi purpose grease Wheel Bearing 2 NLGI Grade 2 lithium high temp Bearing Grease Leaf Spring Slider 2 Honda Moly 60 Paste 94 421 34 3 ounce tube Power Steering Brake Boos...

Page 29: ...le Inspect the Front Wheel Bearings and King Pin 30 Adjust Front Wheel Bearings 30 Align Front Wheels 31 Front Axle Removal and Installation 32 Removal 32 Installation 32 Replace the King Pins and Bus...

Page 30: ...RINGS 1 Raise the front of the vehicle and support with jack stands 2 Remove the hub cap cover bolts hub cap and gasket Note A new gasket is required 3 Push on the inner brake pad to force the brake p...

Page 31: ...ering wheel so that the steering cylinder ram is centered in the steering cylinder 7 Place a square on the axle beam up against a steering knuckle backing plate and clamp the square to the beam and ba...

Page 32: ...nd instructions that are located in the Service Guidelines chapter WARNING REPLACE THE KING PINS AND BUSHINGS It is recommended that if a wearable component is replaced on one side of a vehicle the sa...

Page 33: ...2 13 14 15 16 5 If required remove the brake rotor mounting bolts 13 and remove the rotor 12 6 If required remove the seal 15 and inner bearing 16 Note If the seal is removed it must be replaced 7 Rem...

Page 34: ...rvice manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING REPLACE BALL JOINT It is recommended that if a wearable compone...

Page 35: ...stall 1 Using new locking tabs install the cylinder onto the axle beam Tighten the bolts per torque listed in the Hardware Torque table at the end of this section 2 Bend the locking tabs up against on...

Page 36: ...Front Axle Page 36 C0 T50 80 MC T50E 02 Notes...

Page 37: ...elines chapter WARNING Drive Axle Check Oil Level 38 Change Oil 38 Removal and installation 39 Remove 39 Install 39 Planetary Gear and Brake Assembly 40 Remove 40 Install 40 Planetary Gear Box 41 Disa...

Page 38: ...l Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING CHANGE OIL Fluid type and capacities are listed in the lubrication section...

Page 39: ...supported on jack stands Install 1 Position the transaxle assembly under the frame and install the two mounting pivot bolts Do not tighten at this time 2 Lower the frame and install the suspension sto...

Page 40: ...transaxle housing remove them and reinstall in the gear box flange Install 1 Thoroughly clean the sealing surfaces of the transaxle housing and gear box 2 Apply a bead of 94 430 05 gasket sealer on th...

Page 41: ...Refer to the Brake Service section for information 4 Remove the input shaft bearing retaining ring and using a rubber hammer carefully remove the input shaft and bearing fig 2 5 Remove the sun gear r...

Page 42: ...the sun gear Heat the wheel hub bearing to maximum of 100 C to 120 C 212 F to 248 F to assist in pressing the bearing to the wheel hub Make sure the ring gear is properly centered on the alignment pin...

Page 43: ...g the speed of the vehicle and direction of travel The encoder is an active device and must be connected to a power source to operate There are no static tests The encoder has two independent channels...

Page 44: ...d here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Gear Box Mounting M8 29 5 40 Gear Box Mounting M12 59 80 Ring Gear Bolts 59 80 Ring Nut 370 500 Flange Moun...

Page 45: ...47 Remove 47 Install 47 Disassemble 47 Reassemble 47 Steering Control Valve Exploded 48 Troubleshooting 49 Hardware Torque 50 Hydraulic fluid and components must be kept clean Thoroughly clean exterio...

Page 46: ...ied hydraulic technician HYDRAULIC PUMP Remove 1 Disconnect the battery 2 Disconnect the wires from the pump 3 Remove the hydraulic hoses 4 Remove the bolts holding the pump assembly to the frame and...

Page 47: ...efully remove the dust seal 16 from the gland bushing 17 Remove the two bearing races and the thrust bearing 13 14 from the spool sleeve assembly 18 While slowly rotating the spool sleeve assembly car...

Page 48: ...lush with the end 16 Install seal 3 in housing 17 Install spacer plate 6 18 Rotate the spool sleeve assembly until the pin is parallel with the port face and install the drive 7 Mark the end of the dr...

Page 49: ...gy Steering Air in system Locate cause of air bleed and repair Add fluid to reservoir Low fluid level Add fluid to reservoir Rotation of Steering Wheel Does Not Broken steering column Inspect the stee...

Page 50: ...f hardware is not listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Steering wheel nut 35 47 Steering Valve Mounting Bolts 16 7 22 Steering Valve Cap Bo...

Page 51: ...Steering Page 51 MC T50E 02 C0 T50 80...

Page 52: ...Page 52 C0 T50 80 MC T50E 02 This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapte...

Page 53: ...Steering Page 53 MC T50E 02 C0 T50 80...

Page 54: ...Steering Page 54 C0 T50 80 MC T50E 02...

Page 55: ...Steering Page 55 MC T50E 02 C0 T50 80...

Page 56: ...Steering Page 56 C0 T50 80 MC T50E 02 Notes...

Page 57: ...and federal regulations Read and follow all warnings on the brake fluid container WARNING Hydraulic fluid and components must be kept clean Thoroughly clean exterior of any hydraulic component before...

Page 58: ...Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Replace Pads 1 Raise the front of the vehicle and support with jack stands...

Page 59: ...omponent assembly removal instructions for details and warnings regarding the removal and installation procedure 1 Remove the brake pads from the caliper Refer to Replace Pads procedure 2 Take the rub...

Page 60: ...nts should be replaced on the other side of the vehicle Inspection 1 Disconnect the parking brake linkage from the brake lever 2 Lightly pull the brake lever until you feel it contact the brake piston...

Page 61: ...estriction in Booster return line Clear or replace line B Return line incorrectly connected Correct plumbing C Dump valve faulty Replace dump valve Hydraulic fluid and components must be kept clean Th...

Page 62: ...oises and 2 Clunk Click Chatter noises The Hydro boost will emit normal hissing noises when above normal brake pedal efforts are applied 40 lbs pedal effort and up The hiss sounds are particularly not...

Page 63: ...sectiontitle Page 63 MC T50E 02 C0 T50 80...

Page 64: ...sectiontitle Page 64 C0 T50 80 MC T50E 02...

Page 65: ...es are bled Periodically check and fill the master cylinder during this procedure Do not allow the fluid level in the master cylinder to drop too low as this will allow air into the brake lines 4 Atta...

Page 66: ...one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING ADJUST PARKING BRAKE The parking br...

Page 67: ...Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Motor Controller Remove Install 68 Inspect 68 Receptacles 68 Base Plate 68...

Page 68: ...he mounting plate 4 Attach the wires to the studs and torque per specification listed in the table at the end of this section Note DO NOT allow the wires to rotate while torquing the bolts see notice...

Page 69: ...eplaced Note Opening or disassembling a controller will void the controller warranty Programming Programming controller in the field is not available Any changes to controller programs must be done at...

Page 70: ...or Controller Page 70 C0 T50 80 MC T50E 02 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Inch Pounds Newton Meters Terminal stud 85 9 6 Not...

Page 71: ...complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Motor Removal 72 Inspection 72 Phase Windings 72 The...

Page 72: ...m meter is required to test the phase winding resistance Test the resistance across the 3 phases as follows U V U W V W All three test results should be within the service limit Test the resistance fr...

Page 73: ...starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Tires Wheels Inflation 74 Air pressure 74 Tread Wear 74 Rotation 75 Changing Tire W...

Page 74: ...n Excessive tire side wall flexing that can result in sudden tire failure Excessive tread wear resulting in shortened tire life Over inflated tires result in Tire explosion due to excessive pressure R...

Page 75: ...wing pattern for a vehicle with no spare tire Right Rear to Right Front Right Front to Left Rear Left Rear to Left Front Left Front to Right Rear Use the following pattern for a vehicle with spare tir...

Page 76: ...ir a tire with a combination vulcanized plug and internal patch Tire repairs should only be performed by personnel trained in tire repair The tire repair procedure will be unique to the type of repair...

Page 77: ...Tires Wheels Page 77 MC T50E 02 C0 T50 80 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Wheel nut 85 115...

Page 78: ...Tires Wheels Page 78 C0 T50 80 MC T50E 02 Notes...

Page 79: ...ead all warnings and instructions that are located in the Service Guidelines chapter WARNING Batteries General Guidelines and Safety 80 Charging 80 Cleaning 80 Watering 81 Testing 82 Specific Gravity...

Page 80: ...ions that are located in the Service Guidelines chapter WARNING Explosive mixtures of Hydrogen gas are present within battery cells at all times Do not work with or charge battery in an area where ope...

Page 81: ...ng section for information on cleaning the battery Check the electrolyte level in all battery cells If low fill to the correct level see illustration with distilled water using part number 77 201 00 b...

Page 82: ...ng any procedure read all warnings and instructions that are located in the Service Guidelines chapter and beginning of this section WARNING DO NOT attempt to test the specific gravity of a sealed bat...

Page 83: ...latform or dolly where the battery is stored 8 Confirm the start switch is OFF and the parking brake is set 9 Use a winch to pull the battery into the vehicle or a hydraulic ram to push the battery fr...

Page 84: ...Batteries Page 84 C0 T50 80 MC T50E 02 Notes...

Page 85: ...iagram This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Wire Diagram...

Page 86: ...lack Gray Black White Black Gray White Violet Violet Blue Yellow Black Green Red 21 22 23 24 21 22 23 24 RED GREEN CLEAR BLACK 13 14 15 19 RED GREEN CLEAR BLACK RED GREEN CLEAR BLACK 2 3 5 1 8 9 5 4 1...

Page 87: ...tarting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Hardware Information Torque Guidelines for Standard hardware 88 Hardware Identificat...

Page 88: ...se grade 2 torque value Hardware Identification Hex Head Bolts and Screws The grade of SAE bolts and screws are identified by markings on the head as illustrated to the right The grade of a metric hex...

Page 89: ...uts use a letter to indicate the grade of the nut Grade A locknuts would be the equivelent of Grade 2 hex nuts Grade B as Grade 5 and Grade C as Grade 8 NOTE Nuts with no markings are to be treated as...

Page 90: ...192 297 420 390 7 8 9 278 429 593 565 14 306 473 818 625 1 8 416 644 909 850 14 466 721 1018 930 1 1 8 7 590 794 1287 1700 12 662 891 1444 1850 1 1 4 7 832 1120 1817 2950 12 922 1241 2012 3330 Imperi...

Page 91: ...8 10 9 12 9 3 0 50 0 38 4 0 70 0 7 2 3 5 0 80 1 7 4 5 6 1 00 2 9 7 7 11 4 8 1 00 19 9 1 25 7 18 4 27 3 10 1 00 42 1 25 40 1 50 14 1 38 55 12 1 25 71 1 50 68 1 75 24 64 118 14 1 50 111 2 00 38 103 151...

Page 92: ...dure for information regarding proper hardware torque All hardware should be inspected for thread damage or corrosion prior to reassembly If any evidence of damage is found then the hardware should be...

Page 93: ...ly Rear and Rear Brakes P1 98 TransAxle Assembly Rear and Rear Brakes P2 100 Battery 102 Battery Lid 104 Brakes Brake Pedal 106 Brakes Brake Lines 108 Brakes Front Axle 109 Brakes Park Brake Linkage 1...

Page 94: ...ts list does not include special order options that may have been ordered for your vehicle To identify special order options refer to the original vehicle sales order Any special order options will ha...

Page 95: ...ement Parts Page 95 Not available at time of printing MC T50E 02 C0 T50 80 My Vehicle information Serial Number Date Purchased Date Delivered Dealer Purchased From Salesman Name My local Parts Dealer...

Page 96: ...Replacement Parts Page 96 MC T50E 02 C0 T50 80 Not available at time of printing AXLE ASSEMBLY FRONT...

Page 97: ...849 Bearing 2 10 96 329 40 Wheel Stud 20 11 12 490 00 Hub includes 7 10 14 2 12 41 490 25 Brake Rotor 2 13 89 100040K D 02 Socket Screw Rotor 12 14 500850 Race 2 15 500851 Grease Seal 2 16 500849 Bear...

Page 98: ...ght Casing 1 9 See Kits K1 Steel Disc 12 10 See Kits K8 Elastic Disk 2 11 Tone Wheel 1 12 49 490 00 16 Support Disk 2 13 See Kits K8 Disc Pusher 2 14 Set Right Spacer 2 15 Differential Spacer 1 16 Lef...

Page 99: ...ning Ring 1 43 See Kits K1 K8 Retaining Ring 4 44 Retaining Ring 2 45 Retaining Ring 2 46 45 303 50 Seal Hub 2 47 45 303 51 Seal 1 48 45 303 52 Seal Motor Shaft 1 49 45 303 53 Seal Motor Shaft 1 50 80...

Page 100: ...Replacement Parts Page 100 MC T50E 02 C0 T50 80 Not available at time of printing K3 and K4 Assemblies TRANSAXLE ASSEMBLY REAR AND REAR BRAKES P2...

Page 101: ...Screw 6 87 Helix Gear 2 88 See kits K9 Gasket Brake Piston 2 89 See kits K9 Gasket Brake Piston 4 90 Helix Pinion 2 Axle Assembly Rear Rear Brakes continued Kits and Assemblies Item No Part No Descri...

Page 102: ...32 Bracket Battery plug 1 3 Supplied with 2 Bolt Supplied with 2 Nut Supplied with 2 Washer 4 N A Battery Plug Refer to battery manufacturer 1 5 76 020 31 Battery Receptacle 1 6 Supplied with 5 Bolt...

Page 103: ...ide 6 Optional 89 120000M C 04 Nut Battery Guide 6 Optional SEE NOTE BELOW REGARDING BATTERY GUIDES 79 356 20 CHARGER 80V 480V 60Hz 3PH Optional Battery guides must be installed to locate the battery...

Page 104: ...Replacement Parts Page 104 MC T50E 02 C0 T50 80 Not available at time of printing BATTERY LID...

Page 105: ...4 3 88 537 14 Cotter Pin 4 88 108 61 Flat Washer 4 4 00 490 27 Latch left 1 5 00 490 17 Center Pivot 1 6 89 100000L C 04 Nut M10 1 5 METAL LOCKNUT 10 1 7 00 490 57 Cross Link 2 8 00 490 28 Latch Right...

Page 106: ...Replacement Parts Page 106 MC T50E 02 C0 T50 80 Not available at time of printing BRAKES BRAKE PEDAL...

Page 107: ...t 1 4 4 00 490 06 Bearing Bracket 2 1 5 96 490 01 Rod End Male 1 6 96 490 00 Rod End Female 1 7 503249 Pivot Collar Push Rod 1 8 00 490 08 Bell crank 1 9 32 215 50 Bushing 1 10 88 159 61 Flat Washer 1...

Page 108: ...Brake Line 1 11 99 564 00 Union T 3 16 inverted flare 3 12 99 591 00 Union T Brake Light Regen Switch 2 13 99 608 10 Brake Line 1 14 99 606 57 Brake Line 1 15 99 605 29 Brake Line 1 16 99 600 65 Brake...

Page 109: ...2 15 490 02 Locking plate right 1 15 490 03 Locking plate left 1 41 490 42 1 Brake Pad Kit parts for left and right brake Brake pads 4 Brake Pad Guide Pins 1 1416 001 4 Guide Pin Dust Seal Long 3 141...

Page 110: ...Replacement Parts Page 110 MC T50E 02 C0 T50 80 Not available at time of printing BRAKES PARK BRAKE LINKAGE...

Page 111: ...772 00 Clevis Pin 1 88 517 11 Cotter Pin 1 8 00 490 32 Bracket Cable Short 1 9 89 100019J C 00 Bolt M10 1 X 19 HX SCR 10 9 1 10 00 490 31 Tab Stop 2 89 080012K B 00 Bolt 2 11 51 340 01 Handle lever 1...

Page 112: ...Replacement Parts Page 112 MC T50E 02 C0 T50 80 Not available at time of printing BRAKES MASTER CYLINDER...

Page 113: ...ly includes master cylinder 1 1 89 100000L C 04 Lock Nut Mounting Hydroboost 4 2 89 1000000 C 06 Flat Washer Mounting Hydroboost 4 3 89 1000000 C 06 Flat Washer Mounting Hydroboost 4 4 89 100025L C 00...

Page 114: ...Replacement Parts Page 114 MC T50E 02 C0 T50 80 Not available at time of printing CONTROL SYSTEM MOTOR SPEED CONTROL...

Page 115: ...lts K5T 700 61 Nylon Insulation Nuts 10 61 838 46 Buss Bar 1 11 79 840 30 Stand Off includes steel hardware 5 88 088 65 Brass Washer 5 88 818 06 Mounting Screws 10 12 75 153 48 Harness Sevcon 1 75 153...

Page 116: ...90 Keys 3 72 018 22 Light Green 2 4 71 120 14 Stop Switch 1 5 74 010 25 Dash Display Sevcon shown 0 or 1 74 010 20 Dash Display Curtis not shown 0 or 1 6 71 039 13 Switch 1 7 72 018 25 Light Blue 1 8...

Page 117: ...nting MC T50E 02 C0 T50 80 CONTROL SYSTEM INCHING PANEL Inching Panel Item No Part No Description Qty 94 303 82 Inching panel Assembly complete 1 1 71 120 14 Emergency Stop Switch 1 2 71 039 37 Inchin...

Page 118: ...Replacement Parts Page 118 MC T50E 02 C0 T50 80 Not available at time of printing CONTROL SYSTEM SHIFT ASSEMBLY...

Page 119: ...88 100 14 3 8 X 1 1 2 NC HEX HD SCR 1 6 88 108 61 3 8 SAE FLAT WASHER 2 7 88 005 11 4 40 x 1 1 4 TRUSS HD SCREW 4 88 009 81 4 40 LOCK NUT 4 8 00 490 16 Bracket Shifter 1 9 71 127 15 Switch 4 10 75 44...

Page 120: ...Replacement Parts Page 120 MC T50E 02 C0 T50 80 Not available at time of printing DECALS...

Page 121: ...rness Main Chassis 1 78 010 31 Fuse panel 1 79 820 04 FUSE ATO 10 AMP 79 820 05 FUSE ATO 15 AMP 79 820 08 FUSE ATO 30 AMP 71 130 01 Switch Charger interlock 1 Decals Item No Part No Description Qty 1...

Page 122: ...Replacement Parts Page 122 MC T50E 02 C0 T50 80 Not available at time of printing FRAME AND BODY...

Page 123: ...90 160 70 Passenger Seat 1 88 080 13 Mounting Bolts 4 88 089 81 Nuts 4 88 088 60 Washer 4 8 90 160 60 Armrest kit left and right 1 9 00 490 55 Battery Cover see Battery Lid for locking mechanism 1 10...

Page 124: ...AR WINDOW 44 25X20 25 1 Doors Steel Item No Part No Description Qty 91 490 18 DOOR TC 50E CAB LEFT 1 91 490 19 DOOR TC 50E CAB RIGHT 1 98 454 00 WEATHER SEAL DOOR BY THE FT per foot 97 318 70 HANDLE E...

Page 125: ...SHR HARD 8 89 120000M C 04 M12X1 75 METAL LOCKNUT 10 8 Hitch 97 814 00 Mounting Hardware Part No Description Qty 89 120000M C 04 M12X1 75 METAL LOCKNUT 10 6 89 1200000 C 06 M12 FLAT WSHR HARD 6 89 120...

Page 126: ...alve Return 1 99 530 01 Hose Hydroboost Return 1 99 530 06 Reducing Adaptor Return hose to tank 1 99 525 42 Fitting 90 Degree Steering Cylinder 2 99 525 15 Fitting 45 Degree Steering Valve 2 99 525 44...

Page 127: ...adlight Kit left and right includes wiring 1 72 085 15 Headlight bulb 72 085 20 Signal bulb 00 490 00 Strap headlight mount 2 72 022 03 Taillight 2 72 022 51 Grommet 2 72 035 01 Back Up light 2 72 022...

Page 128: ...Replacement Parts Page 128 MC T50E 02 C0 T50 80 Not available at time of printing STEERING LINKAGE STEERING CONTROL VALVE...

Page 129: ...rust Washer Pivot Pin 4 11 88 268 61 Washer 7 8 SAE WASHER 2 201039 Steering Wheel 1 88 180 13 Bolt Cylinder Mounting 4 15 490 01 Lock Plate Cylinder Mounting 2 Steering Control Valve Item No Part No...

Page 130: ...iption Qty 1 89 120090M C 00 Bolt M12X1 75 HX HD BOLT 10 9 8 2 500583 Bushing Spring Eye 2 per eye 4 3 500045 Plate 2 4 89 120000M C 04 Nut M12X1 75 METAL LOCKNUT 10 8 5 500582 Spring 2 6 89 140100N C...

Page 131: ...0 HX SCR 10 9 2 89 080000K C 04 Nut M8X1 25 METAL LOCKNUT 10 4 89 1000000 C 06 Washer M10 FLAT WSHR HARD 4 3 01 490 89 Spacer 2 4 86 602 05 Shock 2 5 00 490 45 Suspension Stop Outer 1 5 00 490 12 Susp...

Page 132: ...10 12 20 PLY 0 or 4 Starting serial number 207163 13 771 30 TIRE WHEEL 23 x 10 12 SOFT SOLID 0 or 4 13 771 21 TIRE 23 x 10 12 16 PLY Used up to serial number 205734 13 771 51 TIRE 23 x 10 12 20 PLY S...

Page 133: ...Replacement Parts Page 133 Not available at time of printing MC T50E 02 C0 T50 80 Notes...

Page 134: ......

Page 135: ...other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequ...

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