Brakes
Page 62
C0-425-48
MC-425-13
REBUILD DISC BRAKE BODY
This procedure assumes that the component has been
removed from the vehicle. Refer to the component
assembly removal instructions for details and warnings
regarding the removal and installation procedure.
1: Pull the pistons out of the brake body.
2: Remove the piston rubber boot.
3: Remove the piston o-ring from inside of the brake
body.
4: Inspect and replace parts as required.
5:
Lubricate the brake parts with clean brake fluid
from a sealed container.
6: Install the O-rings into the brake body. Make sure
that the O-rings are installed into the second
groove and that they are not twisted (Fig 1).
7: Using tool #41-350-13 (optional), slide the rubber
boots onto the pistons as shown. The boot should
be hanging off of the end of the piston (Fig 2).
8: Insert the rubber boot/piston into the brake body
making sure that the boot is properly seated in
the groove (Fig 3).
9: Press the pistons all the way down into the brake
body making sure that the boot seats properly
into the upper groove on the piston.
10:
Install any fittings or plugs that were removed
from the brake body using teflon tape thread
sealant.
11: If the brake body assembly is not to be
immediately installed onto a vehicle, plug
the brake hose fitting hole to prevent any
contaminates from entering the brake body.
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
WARNING
The pistons are very fragile. If the piston is damaged
it must be replaced. Failure to replace a damaged
piston could lead to brake failure and result in
property damage and/or severe bodily injury.
WARNING
Figure 1
Figure 2
Figure 3
Summary of Contents for C0-425-48
Page 6: ......
Page 12: ...Page 12 MC 425 13 Introduction C0 425 48 Notes...
Page 20: ...PM Schedule Page 20 C0 425 48 MC 425 13 Notes...
Page 21: ...Table of Contents Special Tool List Special Tool List Tool List 22 Troubleshooting Guide 24...
Page 28: ...Lubrication Page 28 C0 425 48 MC 425 13 Notes...
Page 44: ...Steering Page 44 C0 425 48 MC 425 13 Exploded View of Steering Gear...
Page 46: ...Steering Page 46 C0 425 48 MC 425 13 Notes...
Page 76: ...Tires Wheels Page 76 C0 425 48 MC 425 13 Notes...
Page 86: ...Wire Diagram Page 86 C0 425 48 C0 425 48 Notes...
Page 96: ...Replacement Parts Page 96 MC 425 13 C0 425 48 AXLE ASSEMBLY FRONT AXLE SHAFT ASSEMBLY REAR...
Page 98: ...Replacement Parts Page 98 MC 425 13 C0 425 48 TRANSAXLE ASSEMBLY REAR...
Page 100: ...Replacement Parts Page 100 MC 425 13 C0 425 48 BRAKES BRAKE LINES...
Page 104: ...Replacement Parts Page 104 MC 425 13 C0 425 48 BRAKE PEDAL ASSEMBLY...
Page 106: ...Replacement Parts Page 106 MC 425 13 C0 425 48 CONTROL SYSTEM MOTOR SPEED CONTROL...
Page 118: ...Replacement Parts Page 118 MC 425 13 C0 425 48 STEERING LINKAGE...
Page 120: ...Replacement Parts Page 120 MC 425 13 C0 425 48 SUSPENSION FRONT STEERING COLUMN...
Page 122: ...Replacement Parts Page 122 MC 425 13 C0 425 48 SUSPENSION REAR...
Page 126: ...Replacement Parts Page 126 MC 425 13 C0 425 48 Notes...
Page 127: ......