Taylor-Dunn C0-425-48 Service And Replacement Parts Manual Download Page 26 | Manualshive

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Lubrication

Page 26

C0-425-48

MC-425-13

LUBRICATION AND FLUIDS CHART

Assembly Component

# Capacity

Lubricant

Front Axle:

2: King Pin

2

-

NLGI Grade 2 lithium multi-purpose grease

3: Ball Joint

4

-

NLGI Grade 2 lithium multi-purpose grease

4: Idler Pivot

1

-

NLGI Grade 2 lithium multi-purpose grease

5: Wheel Bearing

2

-

NLGI Grade 2 lithium high temp Bearing Grease

Brake Fluid:

Master Cylinder

1

DOT 3, Meets or exceeds SAE J1703

Linkages:

Park brake

3

-

Multi-purpose spray lubricant

Rear Transaxle:

7: Drain Plug (ref)

8: Level Plug (ref)

9: Fill Plug (GT)

1

1.4-1.9 Liters SAE 80W90 Gear Oil

9: Fill Plug (SD)

1

1.4 Liters

SAE 80W90 Gear Oil

10: Motor Coupler

1

Part # 94-421-34 Moly Paste Grease

11:Fill/Level (SD Axle)

1

0.75 Liters

SAE 80W90 Gear Oil

HAZARDOUS WASTE DISPOSAL

This vehicle contains various components and/or fluids that may be classified as hazardous waste.
This includes but is not limited to Lead, Acid, Oil, Grease.
The brake linings originally installed by the factory do not contain asbestos. However, since it is possible that

asbestos brake linings were installed as replacement parts, brake linings should be handled as hazardous

waste.
The requirements for disposal of hazardous waste vary by location. Consult your local regulations regarding

the proper disposal of hazardous waste products.

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Summary of Contents for C0-425-48

Page 1: ...OPERATING THIS VEHICLE The operator s manual contains important information regarding the safe operation of this vehicle WARNING Starting Serial Number 204740 Ending Serial Number See Introduction Cha...

Page 2: ...lacement parts and service for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application Originally Published 4 1 2017 Revision D 7 12 2018 contents subject to change with...

Page 3: ...parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to the internet you can call th...

Page 4: ...n invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and economical Our domestic and internation...

Page 5: ...ive Maintenance 17 Special Tool List 21 Tool List 22 Lubrication 25 Front Axle 29 Steering 37 Drive Axle 47 Brakes 57 Motor 65 Tires Wheels 71 Batteries 77 Wire Diagram 83 Hardware Information 87 Repl...

Page 6: ......

Page 7: ...nd instructions that are located in the Service Guidelines chapter WARNING Introduction About this manual 8 Who Should Read This Manual 8 How To Use This Manual 8 Conventions 9 Signal Words and Their...

Page 8: ...iate Taylor Dunn manual Each Taylor Dunn manual references the applicable models and serial numbers on the front cover Please be aware of all cautions warnings instructions and notes contained in this...

Page 9: ...ICE This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage Property is defined as the vehicle components...

Page 10: ...es and lead acid batteries Of the Operator A vehicle shall not be operated until the operator has successfully completed an operator training course provided by the owner of the vehicle The operator i...

Page 11: ...elow WEB SITE REGISTRATION Registering on the Taylor Dunn web site will give you access to a wealth of information about your vehicle and the entire Taylor Dunn line of vehicles Your contact informati...

Page 12: ...Page 12 MC 425 13 Introduction C0 425 48 Notes...

Page 13: ...ts Service Maintenance Guidelines Service Maintenance Guidelines READ ME FIRST Maintenance Guidelines and General instructions 14 Vehicle Modifications 15 Replacement Parts 16 Using Non OEM Replacemen...

Page 14: ...attached to the left and right side of the vehicle Failure to properly support the vehicle may result in the vehicle tipping over causing severe bodily injury and or property damage WARNING The vehicl...

Page 15: ...peration shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly 1...

Page 16: ...Taylor Dunn vehicles may have an undesirable affect on the operation of the vehicle result in additional frame stress or stress other components resulting in premature failure or an unsafe condition D...

Page 17: ...e manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Preventative Maintenance Daily Visual Inspection 18 Pre Operation I...

Page 18: ...Rear and side view mirror adjustments Steering operation Brake operation service and park brake Tire pressure visual inspection only Proper operation of trailer hitch This section is one section of a...

Page 19: ...le Inspect and tighten all power electrical connections Clean the drive motor exterior Every 6 Months or 600 hours All monthly items plus the following Align the front end Inspect all power electrical...

Page 20: ...PM Schedule Page 20 C0 425 48 MC 425 13 Notes...

Page 21: ...Table of Contents Special Tool List Special Tool List Tool List 22 Troubleshooting Guide 24...

Page 22: ...in the vehicle service manuals 77 201 00 Battery Filler Used to safely add water to batteries Equipped with splash guard and auto shutoff when cell is full 70 440 55 Pin Removing Tool Removes pin from...

Page 23: ...Tool List Page 23 MC 425 13 C0 425 48 96 500 48 GT Drive Oil Fill Plug Tool Used to remove the oil fill plug on GT drives It is used with a 3 8 drive extension not included...

Page 24: ...Low Brake Pedal Air in brake lines Bleed brake system Master cylinder fluid level low Fill master cylinder and bleed system Brake pedal linkage out of adjustment Adjust linkages Hard Brake Pedal Faul...

Page 25: ...Table of Contents Lubrication Lubrication Lubrication and Fluids Chart 26 Hazardous Waste Disposal 26 Lubrication Diagram 27...

Page 26: ...9 Liters SAE 80W90 Gear Oil 9 Fill Plug SD 1 1 4 Liters SAE 80W90 Gear Oil 10 Motor Coupler 1 Part 94 421 34 Moly Paste Grease 11 Fill Level SD Axle 1 0 75 Liters SAE 80W90 Gear Oil HAZARDOUS WASTE D...

Page 27: ...Lubrication Page 27 MC 425 13 C0 425 48 LUBRICATION DIAGRAM Front End Lubrication SD Transaxle GT Rear Axle Lubrication...

Page 28: ...Lubrication Page 28 C0 425 48 MC 425 13 Notes...

Page 29: ...located in the Service Guidelines chapter WARNING Front Axle Remove 30 Install 30 Disassemble 31 Inspect Front Wheel Bearings 32 Adjust Front Wheel Bearings 32 Front Wheel Alignment 33 Replace Front W...

Page 30: ...and instructions that are located in the Service Guidelines chapter WARNING INSTALL 1 Raise the front of the vehicle and support with jack stands 2 Install the front axle in reverse order of removal...

Page 31: ...procedures Replace the Steering Knuckle Replace the King Pins and Bushings Note The front axle does not have to be removed unless the axle beam must be replaced Refer to Front Axle Removal and Install...

Page 32: ...off of the ground and support with jack stands 2 While rotating the wheel tighten the front axle nut until the wheel is difficult to rotate 3 Continue to rotate the wheel for 5 compete revolutions 4 A...

Page 33: ...sing severe bodily injury and or property damage WARNING Center the Wheels 4 Center the steering gear and tie it off so that it cannot rotate 5 Loosen the ball joint clamps on the drag link 6 Adjust t...

Page 34: ...e the front of the vehicle and support with jack stands 2 Remove the tire wheel assembly Refer to Tires and Wheels section for information regarding removing the tire wheel assembly 3 Remove the hub b...

Page 35: ...ont of the vehicle and support with jack stands 2 Remove the steering knuckle Refer to Replace the Steering Knuckle for information regarding removing the steering knuckle 3 Press the king pin bushing...

Page 36: ...S King Pin Bushings Ream or broach to 0 8755 to 0 8765 inches 22 248 to 22 263 millimeters Toe In 0 0 25 inches 6 3 mm HARDWARE TORQUE Description Foot Pounds Newton Meters Ball Joint Clamp 28 32 37 9...

Page 37: ...n the Service Guidelines chapter WARNING Steering Inspect Ball Joints 38 Adjust Steering Gear 38 Replace Ball Joint 39 Replace Rod End 39 Replace Steering Column 40 Replace the Steering Gear 40 Center...

Page 38: ...to perform this procedure Refer to Replace the Steering Gear for information regarding removing the steering gear 1 Raise the front of the vehicle and support with jack stands 2 Disconnect the drag l...

Page 39: ...e This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING REPLACE ROD END 1...

Page 40: ...nstructions that are located in the Service Guidelines chapter WARNING REPLACE THE STEERING GEAR 1 Raise the front of the vehicle and support with jack stands 2 There are two allen head set screws hol...

Page 41: ...ise 1 2 the rotations counted in the previous step 4 Mark the input and pitman shaft in relation to the housing ALIGN PITMAN SHAFT 5 Center the steering gear Refer to Center the Steering Gear for info...

Page 42: ...ng adjuster 3 Remove the side cover pitman shaft assembly by removing the three side cover bolts and then pulling the assembly out of the housing Note The side cover pitman shaft assembly normally doe...

Page 43: ...r worm bearing on the worm shaft and install the worm shaft ball nut assembly into the housing being careful not to damage the worm shaft seal 21 Install the assembled worm bearing adjuster into the h...

Page 44: ...Steering Page 44 C0 425 48 MC 425 13 Exploded View of Steering Gear...

Page 45: ...25 13 C0 425 48 HARDWARE TORQUE Description Foot Pounds Newton Meters Ball Joint Clamp 28 32 37 9 43 4 Rod End Stud Nut 20 25 27 1 33 9 Rod End Jam Nut 20 25 27 1 33 9 Ball Joint Castle Nut 40 45 54 2...

Page 46: ...Steering Page 46 C0 425 48 MC 425 13 Notes...

Page 47: ...in the Service Guidelines chapter WARNING Drive Axle Check Oil Level 48 Change Oil 48 Remove and Install 49 Axle Shaft 50 Remove 50 Install 50 Rear Hub Rotor Bearings 51 Motor Remove 51 Primary Gear C...

Page 48: ...until level with the bottom of the opening 8 Replace the fill level plug 9 Reconnect the batteries 10 Remove the blocks from the wheels This section is one section of a complete service manual Before...

Page 49: ...essure on the rear springs Note Do not raise the vehicle so high to where the rear wheels come off of the ground 8 Remove the suspension link bolts from the frame 9 Raise the rear of the vehicle high...

Page 50: ...g the original bolts could cause loss of brakes resulting in severe bodily injury and or property damage WARNING Install 11 Install in reverse order or removal a Lubricate the bearing external O ring...

Page 51: ...the wheels release the park brake and test drive This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Serv...

Page 52: ...ition in relation to the 3rd member housing so that it will be reassembled in the same position 12 Remove the six retaining bolts holding the gear case to the 3rd member housing 13 Remove the gear cas...

Page 53: ...oughly clean all parts This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARN...

Page 54: ...the pinion Loosen the housing carrier bearing race ring nuts and tighten the cover carrier bearing race ring nut equally Note To move the ring gear away from the pinion Loosen the cover carrier bearin...

Page 55: ...n millimeters from the rear of the drive housing to the face of the pinion gear see illustration Once a shim has been selected and the pinion gear is installed confirm that E D B DV Set Pinion Bearing...

Page 56: ...ain plug 21 25 28 4 33 Gear case to 3rd member 18 20 24 4 27 3rd Member cover bolts 40 50 54 67 5 Axle hub bolt 275 392 Note Special Washers The washers for the primary gear case housing and carrier h...

Page 57: ...Service Guidelines chapter WARNING Brakes General Guidelines and Safety 58 Park Brake 59 Inspection 59 Adjustment 59 Front Brake 60 Service Limits 60 Inspection 60 Replace Pads 60 Rear Brake 61 Servi...

Page 58: ...e is the possibility that the original brake pads shoes were replaced with aftermarket pads shoes containing asbestos Since this possibility does exist the brake pads shoes should be handled as if the...

Page 59: ...n for inspection details 4 Remove the park brake lever from the brake assembly 5 Inspect the park brake pin and bushing for any signs of damage or corrosion The pin should slide through the bushing wi...

Page 60: ...pter WARNING Replace Pads Note Installing new brake pads will raise the brake fluid level in the master cylinder 1 Thoroughly clean the area around the master cylinder cap 2 Remove fluid from the mast...

Page 61: ...l 3 Raise the rear of the vehicle and support with jack stands 4 Remove the tire wheel assembly Refer to Tires and Wheels section for information on removing the tire and wheel assembly 5 Remove the b...

Page 62: ...the end of the piston Fig 2 8 Insert the rubber boot piston into the brake body making sure that the boot is properly seated in the groove Fig 3 9 Press the pistons all the way down into the brake bod...

Page 63: ...ere is still air in the brake lines 10 Repeat this process with each of the other wheels Note When finished top off the master cylinder with fluid See Check Master Cylinder Fluid for information on fi...

Page 64: ...ice manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Level lines are highlighted in the illustration for clarity They...

Page 65: ...l Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Motor Remove Install 66 Disassemble 66 Inspect 67 Brushes 67 Bearing 67 Co...

Page 66: ...ws from the rear motor housing and remove the housing from the motor 6 Remove the nuts from the armature studs and remove the two brush assemblies 7 Remove the bearing circlip and press the motor bear...

Page 67: ...any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Inspect the commutator for groves If the commutator is grooved then it must be machined on a...

Page 68: ...commutator by placing one test lead against one of the commutator segments and the other test lead against all of the other segments one at a time There should be continuity around the entire commuta...

Page 69: ...utator If any one of the measurements is less than the minimum undercut depth specified in Service Limits then the commutator must be undercut see below 6 While still in the lathe smooth the commutato...

Page 70: ...mature Field 70 052 40 XP 1876 or DD3 4004 0 635 0 025 69 85 2 75 15 87 0 625 0 011 0 73 70 054 40 XP 1672 or DV1 4002 0 635 0 025 69 85 2 75 15 87 0 625 0 0116 1 2 70 054 41 XP 1789 or DY2 4001 0 635...

Page 71: ...starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Tires Wheels Inflation 72 Air pressure 72 Tread Wear 73 Rotation 73 Changing Tire W...

Page 72: ...ulling to the left or right Only check the tire pressure when the tire is cold When checking tire pressure you must check all tires including your spare tire The correct tire size and pressure can be...

Page 73: ...n of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING DO NOT operate a vehicle if the cord is visib...

Page 74: ...tire with a combination vulcanized plug and internal patch Tire repairs should only be performed by personnel trained in tire repair The tire repair procedure will be unique to the type of repair equi...

Page 75: ...Tires Wheels Page 75 MC 425 13 C0 425 48 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Wheel nut 85 115...

Page 76: ...Tires Wheels Page 76 C0 425 48 MC 425 13 Notes...

Page 77: ...s that are located in the Service Guidelines chapter WARNING Batteries General Guidelines and Safety 78 Cleaning 79 Charging 79 Watering 79 Testing 80 Specific Gravity 80 Storing 80 Storage 80 Returni...

Page 78: ...r property damage A battery is a live electrical source It cannot be disconnected or neutralized Do not drop any tool or conductive object onto the battery A conductive object that comes in contact wi...

Page 79: ...level in a battery rises while charging and will be close to its highest level after the end of a charging cycle It is recommended to fill the battery at the end of a charging cycle If the electrolyt...

Page 80: ...g any procedure read all warnings and instructions that are located in the Service Guidelines chapter and beginning of this section WARNING DO NOT attempt to test the specific gravity of a sealed batt...

Page 81: ...doors making sure that both door properly engage the door interlock switches Note The vehicle will not operate unless the doors are properly installed 11 Connect the battery cable connector This sect...

Page 82: ...t the cables from the battery to be removed 2 Using a battery lifting strap remove the battery from the vehicle 3 Inspect the battery compartment for corrosion If there is significant corrosion all ba...

Page 83: ...iagram This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Wire Diagram...

Page 84: ...Turn LIGHT White Black White Gray Brown Green White Brake LIGHT Turn Back up Red 9 CONNECTOR 1 White 21 23 22 19 18 White Blue White Violet Black Blue Black 4 8 3 5 Black White Black 2 1 Yellow Blk R...

Page 85: ...10A 15A 10A Red Black Red Black Red Black Violet Black 12 Black White Gray Black Red Black Green Brown 16 14 15 13 Red Black Yellow White White Blue White 11 23 22 21 Violet Black Red Black Red Gray B...

Page 86: ...Wire Diagram Page 86 C0 425 48 C0 425 48 Notes...

Page 87: ...tarting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Hardware Information Torque Guidelines for Standard hardware 88 Hardware Identificat...

Page 88: ...e grade 2 torque value Hardware Identification Hex Head Bolts and Screws The grade of SAE bolts and screws are identified by markings on the head as illustrated to the right The grade of a metric hex...

Page 89: ...ts use a letter to indicate the grade of the nut Grade A locknuts would be the equivelent of Grade 2 hex nuts Grade B as Grade 5 and Grade C as Grade 8 NOTE Nuts with no markings are to be treated as...

Page 90: ...192 297 420 390 7 8 9 278 429 593 565 14 306 473 818 625 1 8 416 644 909 850 14 466 721 1018 930 1 1 8 7 590 794 1287 1700 12 662 891 1444 1850 1 1 4 7 832 1120 1817 2950 12 922 1241 2012 3330 Imperi...

Page 91: ...8 10 9 12 9 3 0 50 0 38 4 0 70 0 7 2 3 5 0 80 1 7 4 5 6 1 00 2 9 7 7 11 4 8 1 00 19 9 1 25 7 18 4 27 3 10 1 00 42 1 25 40 1 50 14 1 38 55 12 1 25 71 1 50 68 1 75 24 64 118 14 1 50 111 2 00 38 103 151...

Page 92: ...dure for information regarding proper hardware torque All hardware should be inspected for thread damage or corrosion prior to reassembly If any evidence of damage is found then the hardware should be...

Page 93: ...b Site Information 94 Axle Assembly Front 96 Axle Shaft Assembly Rear 96 TransAxle Assembly Rear 98 Brakes Brake Lines 100 Brakes Front Axle 102 Brakes Rear Axle 103 Brake Pedal Assembly 104 Control S...

Page 94: ...nclude special order options that may have been ordered for your vehicle To identify special order options refer to the original vehicle sales order Any special order options will have a K letter pref...

Page 95: ...cement Parts Page 95 Not available at time of printing MC 425 13 C0 425 48 My Vehicle information Serial Number Date Purchased Date Delivered Dealer Purchased From Salesman Name My local Parts Dealer...

Page 96: ...Replacement Parts Page 96 MC 425 13 C0 425 48 AXLE ASSEMBLY FRONT AXLE SHAFT ASSEMBLY REAR...

Page 97: ...King pin 2 11 80 309 00 Thrust bearing 2 12 32 204 10 Bushing 4 14 15 425 10 Axle beam 1 31 14 425 05 Steering knuckle left 1 14 425 06 Steering knuckle right 1 35 88 289 81 7 8 NF Thin pattern lock...

Page 98: ...Replacement Parts Page 98 MC 425 13 C0 425 48 TRANSAXLE ASSEMBLY REAR...

Page 99: ...ferential case 1 20 GT 72013 O ring 1 21 GT 3273633 Pinion nut 1 22 GT 71896 Bolt 10 x 25 mm 12 23 See Note Spacer 1 24 see gear kits below Output gear 1 25 PKIT 00018 Shim and spacer kit 1 26 PKIT 00...

Page 100: ...Replacement Parts Page 100 MC 425 13 C0 425 48 BRAKES BRAKE LINES...

Page 101: ...576 00 Brake hose clip 4 4 99 575 00 Coupler 3 5 71 110 00 Brake light switch 1 6 99 591 00 Brake light switch adaptor 1 7 99 559 00 T fitting 1 8 99 604 66 Brake line 1 9 99 600 58 Brake line 1 10 9...

Page 102: ...daptor 2 4 41 350 30 Brake body assembly 2 5 Steering Knuckle 6 32 240 41 Bushing included in rebuild kit 4 7 41 348 57 Spacer 4 8 See rebuild kit Brake pad Inner 4 9 41 350 91 Plate Secondary 2 10 88...

Page 103: ...kit 4 5 32 240 41 Bushing included in rebuild kit 2 6 41 350 28 Mounting Bracket 2 7 96 327 10 Bolt 8 8 41 350 95 Assembly Brake body Includes pistons 2 9 88 840 11 Clip Brake lever pin 2 10 99 588 00...

Page 104: ...Replacement Parts Page 104 MC 425 13 C0 425 48 BRAKE PEDAL ASSEMBLY...

Page 105: ...20 3 8 NC x 3 Hex bolt 4 5 88 140 22 1 2 NC x 3 Hex bolt 1 6 88 109 81 3 8 NC Hex lock nut 2 7 88 149 81 1 2 NC Hex lock nut 1 8 88 100 15 3 8 NC x 1 3 4 Hex bolt 1 9 97 211 30 Blind nut 6 10 88 148 6...

Page 106: ...Replacement Parts Page 106 MC 425 13 C0 425 48 CONTROL SYSTEM MOTOR SPEED CONTROL...

Page 107: ...1 4 SAE flat washer 4 88 069 81 1 4 NC Nylon lock nut 4 9 73 004 20 Horn 1 10 88 838 06 14 x 1 2 Pan head sheet metal screw 2 11 98 603 00 Grommet 1 12 62 400 10 Motor controller 1 13 73 005 04 Rever...

Page 108: ...our meter Battery status meter 1 74 010 00 Smart view display 1 3 71 039 02 Forward and Reverse switch 1 4 71 120 10 Key switch 1 5 71 120 90 Key 1 6 94 304 23 Dash panel 1 Not 97 211 20 1 4NC Blind n...

Page 109: ...00 DECAL PARK BRAKE WARNING 1 4 94 384 61 DECAL OPS DASH 1 5 94 301 44 DECAL ARMS LEGS 1 PASS 1 6 94 384 14 DECAL LEAVING VEHICLE 1 7 94 301 41 DECAL DOT 3 BRAKE FLUID 1 8 94 313 20 DECAL SAFETY WARNI...

Page 110: ...ts Page 110 MC 425 13 C0 425 48 FRAME AND BODY FRAME AND BODY SIDE EXTRACT BATTERY Item No Part No Description Qty 02 425 37 Door not painted 1 02 425 29 Sliding pad 2 88 101 25 Screw 8 98 753 05 Rubb...

Page 111: ...Gas spring 2 12 96 245 05 3 8NC Button head socked screw 4 13 88 100 14 3 8NC x 1 1 2 Hex bolt 10 14 88 106 62 3 8 Split lock washer 10 15 88 108 61 3 8 SAE Flat washer 10 16 98 017 95 Floor mat 1 17...

Page 112: ...2 MC 425 13 C0 425 48 HITCHES Mounting Hardware Item No Part No Description Qty 97 811 00 1 7 8 inch Ball 97 821 00 2 inch Ball 88 140 14 1 2 NC x 1 1 2 Hex bolt 4 88 149 80 1 2 NC Hex nut 4 88 148 62...

Page 113: ...printing MC 425 13 C0 425 48 LIGHTS Item No Part No Description Qty 72 022 13 Headlight 1 72 022 07 Taillight 2 72 028 30 Turn signal front 2 72 028 31 Grommet Turn signal 2 71 900 41 Flasher 1 79 82...

Page 114: ...0 Motor Assembly 1 1 70 421 10 Front housing 1 2 70 400 10 Armature 1 3 70 209 40 Field assembly 1 4 85 403 00 Brush spring 4 5 70 173 00 Brush holder 1 6 70 170 10 Brush pair 2 7 70 417 00 Bearing re...

Page 115: ...1 88 067 22 Bolt 1 4 X 2 NC Grade no brake option 3 2 3 See Motor Motor 4 96 114 10 U Bolt 5 16 NF Motor Support 1 5 70 456 10 Motor Support Bracket 1 6 88 128 62 Lock washer 7 16 2 7 89 111 27 Bolt...

Page 116: ...age 116 MC 425 13 C0 425 48 SEATS Seats Item No Part No Description Qty 4 90 160 50 Seat assembly 1 5 90 160 60 Arm rest both sides 1 7 90 160 71 Spacer 2 8 88 080 13 Bolt 4 88 089 81 Lock nut 4 88 08...

Page 117: ...Worm assembly 1 4 18 308 23 Upper worm bearing 1 5 18 308 22 Upper worm bearing race 1 6 18 308 77 Housing 1 7 18 308 78 Seal pitman shaft 1 8 18 308 80 Nut pitman shaft 1 9 18 308 81 Lock washer 1 10...

Page 118: ...Replacement Parts Page 118 MC 425 13 C0 425 48 STEERING LINKAGE...

Page 119: ...59 85 1 2 NF Hex slotted nut 4 15 21 015 20 Pivot pin 1 16 86 501 98 Ball joint left hand thread 3 17 87 074 00 Grease fitting 6 18 18 020 30 Steering link 2 19 32 200 00 Bushing 2 20 86 510 00 Ball j...

Page 120: ...Replacement Parts Page 120 MC 425 13 C0 425 48 SUSPENSION FRONT STEERING COLUMN...

Page 121: ...8 180 18 5 8 x 2 1 2 NC Hex bolt 4 16 88 199 82 5 8 NF Thin pattern hex nut 4 17 00 425 01 Left side lower link 1 18 98 607 10 Grommet 2 Not Shown 98 753 15 Rubber bump stop 2 Steering Column Item No...

Page 122: ...Replacement Parts Page 122 MC 425 13 C0 425 48 SUSPENSION REAR...

Page 123: ...1211 Complete drive assembly 1 Includes axles brakes motor mounts 10 32 207 10 Busting 4 11 17 108 00 Spacer 1 12 16 857 10 Spring mount left 1 13 96 240 00 1 2 NC x 4 Hex bolt 2 14 88 149 81 1 2 NC...

Page 124: ...97 211 00 1 4 NF Hex nut left hand thread 1 7 86 503 99 Rod end right hand thread 1 8 88 079 80 1 4 NF Hex nut 1 9 50 002 13 Link 1 10 32 215 00 Bushing 2 11 62 033 48 Accelerator module 1 12 88 065 1...

Page 125: ...MC 425 13 C0 425 48 WHEELS AND TIRES Item No Part No Description Qty 13 739 10 4 80 x 8 LRC Tire and Wheel assembly 4 10 076 00 Tire 4 80 x 8 LRC Tubeless 4 12 042 20 Wheel assembly 4 97 236 00 Wheel...

Page 126: ...Replacement Parts Page 126 MC 425 13 C0 425 48 Notes...

Page 127: ......

Page 128: ...als including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid brea...

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