Service/Maintenance Guidelines
Page 15
MC-425-13
C0-425-48
VEHICLE MODIFICATIONS
Taylor-Dunn vehicles are designed and manufactured in accordance with ANSI/ITSDF and OSHA regulations.
Per ANSI/ITSDF and OHSA, modifications to the vehicle must be approved by the manufacturer. Listed below
are the specific regulations:
ANSI/ITSDF 56.8-2006 Personnel and Burden Carriers
Paragraph 8.2q:
Modifications and additions which affect capacity and safe machine operation shall not be performed by
the customer or user without manufacture’s prior written authorization; where authorized modifications
have been made, the user shall ensure that capacity, operation, warning, and maintenance instructions
plates, tags, or decals are changed accordingly.
Paragraph 8.2r:
Care shall be taken to ensure that all replacement parts are interchangeable with the original parts and
of a quality at least equal to that provided in the original equipment.
ANSI/ITSDF 56.9 – 2007 Safety Standard for Operator Controlled Industrial Tow
Tractors
Paragraph 6.2.14:
Modifications and additions which affect capacity and safe tow tractor operation shall not be performed
without manufacture’s prior written approval. Capacity, operation, and maintenance instructions plates,
tags, or decals are changed accordingly.
Code of Federal Regulations (CFR) Title 29, Subtitle B, Chapter Xvii OSHA, Part
1910.178 Powered Industrial Trucks (2011)
1910.178(a)(4)
Modifications and additions which affect capacity and safe operation shall not be performed by the
customer or user without manufacturers prior written approval. Capacity, operation, and maintenance
instruction plates, tags, or decals shall be changed accordingly.
1910.178(q)(6)
Industrial trucks shall not be altered so that the relative positions of the various parts are different from
what they were when originally received from the manufacturer, nor shall they be altered either by the
addition of extra parts not provided by the manufacturer or by the elimination of any parts, except as
provided in paragraph (q)(12) of this section. Additional counterweighting of fork trucks shall not be done
unless approved by the truck manufacturer.
Motor Speed Control Programming
Taylor-Dunn programmable motor speed controls are
programmed at the factory for optimum safe, efficient, and
smooth operation of the vehicle. The program settings are
based on many factors including but not limited to: Vehicle
Model, Maximum Safe Speed, System Voltage, Drive Axle
Configuration, Vehicle Configuration, etc.
Some of the parameters can be changed in the field Using
PC software or handsets.
Contact the factory for information regarding available alternate program settings.
Taylor-Dunn will only authorize the use of settings obtained from the factory for a specific vehicle. Any other
alterations to the programming ARE NOT AUTHORIZED and is at your own risk.
DO NOT interchange program settings from different vehicle models or models with different configurations.
I m p r o p e r p r o g r a m m i n g m a y c a u s e
unexpected operation of the vehicle and/
or damage the electrical components. This
could result in severe bodily injury and/or
property damage
WARNING
Summary of Contents for C0-425-48
Page 6: ......
Page 12: ...Page 12 MC 425 13 Introduction C0 425 48 Notes...
Page 20: ...PM Schedule Page 20 C0 425 48 MC 425 13 Notes...
Page 21: ...Table of Contents Special Tool List Special Tool List Tool List 22 Troubleshooting Guide 24...
Page 28: ...Lubrication Page 28 C0 425 48 MC 425 13 Notes...
Page 44: ...Steering Page 44 C0 425 48 MC 425 13 Exploded View of Steering Gear...
Page 46: ...Steering Page 46 C0 425 48 MC 425 13 Notes...
Page 76: ...Tires Wheels Page 76 C0 425 48 MC 425 13 Notes...
Page 86: ...Wire Diagram Page 86 C0 425 48 C0 425 48 Notes...
Page 96: ...Replacement Parts Page 96 MC 425 13 C0 425 48 AXLE ASSEMBLY FRONT AXLE SHAFT ASSEMBLY REAR...
Page 98: ...Replacement Parts Page 98 MC 425 13 C0 425 48 TRANSAXLE ASSEMBLY REAR...
Page 100: ...Replacement Parts Page 100 MC 425 13 C0 425 48 BRAKES BRAKE LINES...
Page 104: ...Replacement Parts Page 104 MC 425 13 C0 425 48 BRAKE PEDAL ASSEMBLY...
Page 106: ...Replacement Parts Page 106 MC 425 13 C0 425 48 CONTROL SYSTEM MOTOR SPEED CONTROL...
Page 118: ...Replacement Parts Page 118 MC 425 13 C0 425 48 STEERING LINKAGE...
Page 120: ...Replacement Parts Page 120 MC 425 13 C0 425 48 SUSPENSION FRONT STEERING COLUMN...
Page 122: ...Replacement Parts Page 122 MC 425 13 C0 425 48 SUSPENSION REAR...
Page 126: ...Replacement Parts Page 126 MC 425 13 C0 425 48 Notes...
Page 127: ......