Taylor-Dunn B0-248-TT, Operation, T Roubleshooting And Replacement Parts Manual, Page: 5 / 204

Table of Contents
Contents
General Maintenance
Maintenance Guidelines ........................... 2
Troubleshooting Guide ............................ 3
Lubrication Chart ...................................... 4
Front Axle Service
Inspect the Front Wheel Bearings and
King Pin .............................................. 2
Adjust Front Wheel Bearings .................. 3
Front Axle Removal and Installation ....... 4
Removal .................................................................. 4
Installation .............................................................. 4
Front Axle Disassembly ............................ 5
Replace Front Wheel Bearings ................ 6
Replace the King Pins and Bushings ...... 7
Replace the Steering Knuckle .................. 8
Steering Component Service
Front End Alignment ................................ 2
Inspect Ball Joints .................................... 5
Inspect Rod Ends ..................................... 5
Adjust the Steering Gear .......................... 6
Replace the Steering Shaft ....................... 7
Replace the Steering Wheel ..................... 8
Replace the Steering Gear ....................... 8
Replace the Ball Joints, Tie Rods, and
Drag Link ............................................ 9
Replacing the Drag Link ......................................... 10
Replacing the Tie Rod ............................................ 11
Center the Steering Gear .......................... 11
Repair the Steering Gear .......................... 12
Exploded View of Steering Gear ............................ 14
Brake Service
Inspect the Service Brake ........................ 2
Disc Brake Pads ..................................................... 2
Disc Brake Rotor .................................................... 2
Inspect the Parking brake ........................ 3
Adjust the Service Brakes ........................ 3
Two or Four Wheel Hydraulic Disc Brakes ............. 3
Adjust the Parking Brake ......................... 4
Wheel Park Brake .................................................. 4
Check Master Cylinder Fluid .................... 5
Bleed the Brake System ........................... 6
Flush the Brake System ........................... 7
Replace the Parking Brake Lining ........... 7
Wheel Park Brake .................................................. 7
Replace Front Disc Brake Pads ............... 8
Replace Rear Brake Pads or Shoes ......... 9
Replace the Wheel Cylinder ..................... 10
Disc Brake Body Assembly (front or rear) .............. 10
Repair the Brake Body.............................. 11
Replace the Master Cylinder .................... 13
Repair the Master Cylinder ....................... 14
Introduction
About this manual .................................... 2
Who Should Read This Manual ............... 2
Responsibilities ........................................ 2
How To Use This Manual .......................... 3
Conventions ............................................................ 3
How to Identify Your Vehicle .................... 4
Taking Delivery of Your Vehicle ............... 5
Safety Rules and Operating Instructions
Standard Specifications* .......................... 2
Safety Rules and Guidelines .................... 3
Driver Training Program ........................... 3
Driver Qualifications. .............................................. 3
Vehicle Controls ....................................... 4
1) Key-Switch ......................................................... 4
2) Forward-Off-Reverse Switch .............................. 4
3) Hour Meter ......................................................... 4
4) Battery Status Indicator, Analog .......................... 4
5) Accessory Switch (Optional) .............................. 4
6) Headlight Switch ................................................ 4
7) Auxiliary Switch (Optional) .................................. 4
Horn Switch ............................................................ 4
Hi-Low Switch (optional) ......................................... 4
Steering .................................................................. 4
Foot Brake Pedal .................................................... 5
Accelerator Pedal ................................................... 5
Park Brake .............................................................. 5
Battery Status Indicator, Digital Bargraph (optional) 5
Directional Signals (Optional) ................................. 6
Hazard Light Switch (Optional) ............................... 6
Charger Interlock .................................................... 6
Seat Interlock Switch .............................................. 6
Vehicle Operational Guidelines ............... 7
Safety Guidelines ................................................... 7
Starting: .................................................................. 7
While driving: .......................................................... 7
Loading and Unloading ........................................... 7
Towing Loads: ......................................................... 7
Parking ................................................................... 8
Towing This Vehicle ................................................ 8
Charging your vehicle .............................. 9
Signet® Charger Operation, Model HB Series ....... 9
Signet® Charger Operation, Model HBS series ..... 9
Lestronic II® Charger Operation ............................. 10
New Battery Break in .............................................. 10
Charging Time ........................................................ 10
Storing / Returning to Service ................ 10
Storing Your Vehicle ................................................ 10
Returning to Service ............................................... 10
Periodic Maintenance Checklist .............. 11
Daily Visual inspection: ........................................... 12
Maintenance Guidelines for
Severe Duty Applications ................... 12