
Maintenance, Service, and Repair
Front Axle
Page 8
REPLACE THE STEERING
KNUCKLE
6. Raise the front of the vehicle and support with
jack stands.
7. Remove the tire/wheel assembly. Refer to
Tires
and Wheels
section for information regarding
removing the tire/wheel assembly.
8. Remove the hub bearing cap, cotter pin and nut,
then remove the hub from the steering knuckle.
NOTE: For a front disc brake option you must remove
the brake body before removing the hub.
Refer to the
Brakes
section for information
regarding the removal of the brake body. Do
not remove the hydraulic brake line from the
brake body. If the brake line is removed then
it will be necessary to bleed the brakes.
NOTE: Catch the outer bearing as it falls out.
9. Remove the drag link and/or tie rod from the
steering knuckle. Refer to
Replace the Ball
Joints, Tie Rods, Drag Link
in this section for
information regarding removal of the drag link or
tie rod.
10. While supporting the knuckle, remove the king pin
and thrust bearing.
11. Remove the knuckle from the axle.
12. Thoroughly clean and/or replace all bearings, nuts,
washers, and bushings.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is set.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and
negative cables at the batteries.
NOTE: Both the left and right side bushings and thrust
bearings should be replaced as a set.
13. Assemble in reverse order. Refer to the
illustratinon below for orientation of the thrust
bearing.
14. Pack the thrust bearing with grease.
15. Tighten the king pin nut until all of the up and down
play is removed and the yoke rotates freely. The
rubber washer must compress slightly to create a
seal for the grease.
NOTE: Refer to
Adjust Wheel Bearings
for
information regarding proper tightening of the
spindle nut
16. Install new cotter pins.
17. Realign the wheels.
NOTE: Refer to the
Steering
section for information
regarding realignment of the front wheels.
18. Lower the vehicle.
19. Reconnect the main positive and negative cables
at the batteries.
20. Remove the blocks from behind the wheels.
21. Release the park brake and test drive the vehicle.
Summary of Contents for B0-248-TT
Page 2: ......
Page 14: ...TAYLOR DUNN...
Page 52: ...Maintenance Service and Repair Steering Page 14 Exploded View of Steering Gear...
Page 70: ...TAYLOR DUNN...
Page 82: ...Maintenance Service and Repair F2 F3 Transmission Page 12 EXPLODED VIEW...
Page 88: ...TAYLOR DUNN...
Page 96: ...TAYLOR DUNN...
Page 110: ...TAYLOR DUNN...
Page 126: ...TAYLOR DUNN...
Page 152: ...TAYLOR DUNN...
Page 154: ...Illustrated Parts Parts Page 2 Front Axle...
Page 156: ...Illustrated Parts Parts Page 4 Front Brakes Steering Linkage Drag Link...
Page 158: ...Illustrated Parts Parts Page 6...
Page 159: ...Illustrated Parts Parts Page 7...
Page 160: ...Illustrated Parts Parts Page 8 Steering Column...
Page 164: ...Illustrated Parts Parts Page 12 Transmission Chain or Gear Case...
Page 166: ...Illustrated Parts Parts Page 14 Transmission Differential Case...
Page 168: ...Illustrated Parts Parts Page 16 Rear Axle Rear Brakes...
Page 170: ...Illustrated Parts Parts Page 18 Parking Brake Rear Suspension...
Page 176: ...Illustrated Parts Parts Page 24 Master Cylinder...
Page 178: ...Illustrated Parts Parts Page 26 Brake Lines...
Page 180: ...Illustrated Parts Parts Page 28 Parking Brake Linkage...
Page 182: ...Illustrated Parts Parts Page 30 Wheels and Tires Ref wheel hub 1 2 3...
Page 184: ...Illustrated Parts Parts Page 32 Speed Control Panel Instrument Panel dash...
Page 186: ...Illustrated Parts Parts Page 34 Miscellaneous Frame and Body...
Page 196: ...TAYLOR DUNN...