TAWI CR80 User Manual And Spare Parts List Download Page 4 | Manualshive

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4

Contents

1

Safety

&

important

information 05

WEEE,

RoHS

and

REACH

08

Do

not

make

modifications 08

Markings and labels on the CR80

08

2

Warranty

11

3

Overview

12

Loading

14

4

Quick

start 15

Fasten

tools

on

the

sleigh

15

Torques

to

apply

15

5

User

instructions 16

Start

the

lifter

16

Charge

the

battery 16

Battery

charging

indicator 18

Move

the

lifter

18

Apply

brakes

to

the

lifter

18

Operating

tools

19

6

Service

&

maintenance

23

Inspections 23

Torques

24

7

Troubleshoot

26

Main

unit

26

8

Tools

and

accessories

28

Manual CR80 GB update 2019.indd 4

2019-09-11 14:18:42

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Summary of Contents for CR80

Page 1: ...User manual and spare part list for CR80 ENG Manual CR80 GB update 2019 indd 1 2019 09 11 14 18 42...

Page 2: ...ery Minimum gaps to avoid crushing of parts of the human body SS ISO 22915 16 2015 Industrial trucks Verification of stability Part 16 Pedestrian propelled trucks SS EN ISO 3691 5 2015 Industrial truc...

Page 3: ...propelled trucks SS EN 12895 2015 Industrial trucks Electromagnetic compatibility SS EN 1175 1 A1 2010 Safety of industrial trucks Electrical requirements Part 1 General requirements for battery power...

Page 4: ...rt 15 Fasten tools on the sleigh 15 Torques to apply 15 5 User instructions 16 Start the lifter 16 Charge the battery 16 Battery charging indicator 18 Move the lifter 18 Apply brakes to the lifter 18...

Page 5: ...f the instructions are not followed Stickers and labels are explained in this chapter and informa tion is provided about directives that TAWI follows This manual and the Declaration of conformity is o...

Page 6: ...erty NEVER climb on the lifter NEVER stand on the housing or any other part of the lifter Caution The lifters are made for indoor use on a smooth even floor surface Max allowed inclination is 4 The re...

Page 7: ...k of experience or knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure tha...

Page 8: ...rform a modification alteration to a TAWI CR80 If this is done the modification alteration must be designed tested and implemented by experts in TAWI CR80 and their safety Also a permanent record of t...

Page 9: ...mbol precedes stated max load capacity Never exceed the indicated max load capacity Also see Loading on page 14 for information on how to load Labels on TAWI CR80 Model Always load according to the lo...

Page 10: ...efore servicing Label on the Coregripper tool Sticker explaining handling and usage of the Coregripper tool Read manual instructions The oper ator must read and understand this manual before using the...

Page 11: ...tation charges provided that the lifter has been used under normal working conditions one shift and then recharged and in accordance with the instructions in this manual Non compliance with rules and...

Page 12: ...h the aid of brakes This chapter presents an overview illustration of the lifter and a table containing characteristics of the model Important information about how to load the lifter is also provided...

Page 13: ...capacity This is valid for standard configurations of the lifter Weight 46kg 101lbs The weight is valid for standard configurations of the lifters without tools Battery charging procedure Plug in to...

Page 14: ...ms of x and y distances The graphs in the load diagrams display allowed x distances and the text above each load diagram presents allowed y distances CR80 X Y Illustration of x and y distances Load di...

Page 15: ...ones on the sleigh 2 Fasten with at least three screws 4 Quick start This chapter presents how to fasten tools and how to start the lifter Torques to apply Tool attachment for model Type Torque Nm cl...

Page 16: ...house maintenance on page 24 and Yearly inspections by TAWI authorised service technician on page 24 1 Push the joystick up or down to turn on the unit Response The battery status display is lit up an...

Page 17: ...ling it out of the electrical outlet grab and ap ply the force to the plug It is recommended to charge the battery in a full cycle however the battery system can be plugged in for a longer period sinc...

Page 18: ...er to move it forward Always move the lifter with the load in a lowered position Rear wheels separately braked Engage or disengage the brakes on both rear wheels A Neutral B Brake Always apply brakes...

Page 19: ...buttons up and down The hand control is equipped with two speeds Press firmly for faster movement and press lightly for slower movement If a tool hits an object or surface during lowering a safety me...

Page 20: ...n be used to raise and lower loads and objects using the joystick Make sure that the load is stable and is secured on the general tool Make sure the general tool is loaded according to load diagrams s...

Page 21: ...ase the lever when the Coregripper has reached desired depth 4 Activate the gripping jaws by lifting the extractor handle out of its slots Use both hands 5 Push and hold the lever upward on the joysti...

Page 22: ...nds up on the axis of rotation Transport a reel 1 Release the brake and push the lifter to de sired location Always transport the reel with the core in horisontal position Always transport objects at...

Page 23: ...red All service must be carried out with the battery disconnected The battery pack can be lifted out in order to remove the power source In order to deal with the lifter s cables and wiring a good kno...

Page 24: ...EasySqueeze arms 4 Make sure the tool is correctly attached and fastened securely 5 Check belt wheels for signs of damage wear 6 Check the belt for wear and tear and make sure that it is properly sec...

Page 25: ...function is working properly Always disconnect all cables to the bat tery before proceeding with any service repairs Changing the belt 1 Remove the two screws attaching the belt to the sleigh Release...

Page 26: ...re broken damaged Check functions of limit switches replace if needed No signal from joystick Check if the joystick or connection cable are damaged Replace if necessary No signal from on off board Che...

Page 27: ...Noise from belt drive Belt transmission is worn in an inap propriate way Check belt and belt wheels for wear replace if needed Brake does not work Brake has been misused Replace rear wheels Manual CR8...

Page 28: ...or all platforms with stainless steel Loading roller Suitable for all platforms except the fold up platforms Platform 600x400mm 23 6x15 7in LxW Two surface materials stainless steel and check er plate...

Page 29: ...29 Boom L 500mm L 19 6in Boom L 1000mm L 39 3 Tube fork L 600mm L 23 6in Fork for shafts Coregripper 152 Coregripper 76 Manual CR80 GB update 2019 indd 29 2019 09 11 14 18 45...

Page 30: ...below Product Protema lifter Certificate type 17 SKM CM 0100 Manufacturer TAWI AB BOX 10205 434 23 KUNGSBACKA SWEDEN Type of tool special project Serial number The product is tested according to Mach...

Page 31: ...after each yearly inspection Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of app...

Page 32: ...xt service Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next i...

Page 33: ...tion date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next in...

Page 34: ...1 4301 888001 2 1 Mast L 1804 EN 1 4301 888002 3 4 Screw M8x30 A4 MC6S M8x30 A4 4 1 Motor attachment 120x60x5 EN 1 4301 888003 5 1 Motor 8EMO120 8EMO121 6 6 Screw MF6S M5x12 A4 A4 MF6S M5x12 A4 7 1 B...

Page 35: ...et 2 5 mm 888012 35 1 Rubber seal 76 60x1 Rubber 888011 36 1 Cover plate 76x2 EN 1 4301 888008 37 1 Thumb screw M6x25 EN 1 4301 881112 38 1 Battery box EN 1 4301 888009 39 2 Battery 12V 7Ah 8eba102 40...

Page 36: ...36 Manual CR80 GB update 2019 indd 36 2019 09 11 14 18 46...

Page 37: ...37 Manual CR80 GB update 2019 indd 37 2019 09 11 14 18 46...

Page 38: ...38 GB2010 Copyright TAWI AB 2010 TAWI AB Box 102 05 Transportgatan 1 434 23 Kungsbacka Tel 46 0 300 185 00 Fax 46 0 300 189 90 info tawi se Manual CR80 GB update 2019 indd 38 2019 09 11 14 18 46...

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