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InvertaPuls IP4-3

02/2021

MIG-MAG Welding Inverter

Operation Manual REV 2.1

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Summary of Contents for InvertaPuls IP4-3

Page 1: ...InvertaPuls IP4 3 02 2021 MIG MAG Welding Inverter Operation Manual REV 2 1 ...

Page 2: ...ION 8 3 SAFETY AND FIREINSTRUCTION 9 WELDING IN THE ENVIRONMENT WITH HIGHER ELECTRICAL DANGER 10 4 OPERATION 11 4 1 SWITCHING ON THE MACHINE 11 4 1 1 Power on sequence 11 4 2 OPERATING PANEL 11 4 2 1 Welding mode selection 12 4 2 2 Welding process selection 14 4 2 3 Selection of the additional material 15 4 2 4 Selection of the additional material diameter 16 4 2 5 MENU 16 4 2 5 1 Global menu para...

Page 3: ...UES FOR WELDING 24 7 1 AVERAGE WELDING WIRE CONSUMPTION FOR MIG MAG WELDING 24 7 1 1 Steel welding wire 24 7 1 2 CrNi welding wire 25 7 1 3 Aluminium welding wire 25 7 1 4 CuSi welding wire 25 7 2 AVERAGE SHIELDING GAS CONSUMPTION FOR MIG MAG WELDING 26 7 2 1 MIG MAG steel welding 26 7 2 2 MIG MAG aluminium welding 26 7 3 AVERAGE SHIELDING GAS CONSUMPTION FOR WIG WELDING 26 8 TROUBLESHOOTING 26 9 ...

Page 4: ...moisture It s not advisable to use the device on the open air during rain 2 SETUP 2 1 Setup conditions It s necessary to set the device for welding in protection atmosphere on a dry place with the sufficient area for cooling The device is designed for use in covered area under roof 2 2 Selecting the accessories Please check the machine for possible transport damages before use 1 screw M5x16 4St 2 ...

Page 5: ...rcuit breaker Refer to the Technical Data on pages 22 23 for the required amperage The device is delivered without plug For connections can be used only plugs and sockets according to CEE standard 2 4 Connecting the MIG MAG torch For torch connecting is used EURO Standard torch connector Please tighten the connector well to avoid the contact resistance Never use damaged torch Connect the welding c...

Page 6: ... than steel Make sure the contact tip match the manufacturer s recommendations for type and diameter of used wire In case Teflon liner is used is it necessary to use contact neck liner out of brass to provide good current conduction to the fill wire Material Wire diameter Liner material Liner color Fe 0 8mm steel spiral or Teflon 1 0mm 1 2mm Inox 0 8mm Teflon 1 0mm 1 2mm AlMg AlSi 1 0mm Teflon 1 2...

Page 7: ...set up you can see on the front side of the wheel the assigned welding wire diameter value is in mm 2 7 Connecting the pressure bottle While adjusting the gas flow rate the unit must be switched on and the burner switch must be pressed to open the solenoid valve To avoid unnecessary wire consumption open the leaf spring of the wire feeder Determination of the gas flow rate Steel 10x wire Ø Alumini...

Page 8: ...he ground cable It s necessary to connect the grounding clamp in the very vicinity of welded place The transfer contact must be metallic clear free of dust and color 2 9 MMA TIG welding connection TIG Connection MMA Connection Work piece TIG Torch Stick Holder ...

Page 9: ...osive liquids away from the working area Never heat explosive liquids dusts or gases by welding CAUTION TOXIC FUMES Smoke and gases can lead to breathing difficulties and poisoning Use local exhaust ventilation to remove fumes from the air Remove all coatings and solvents from the metal before welding Wear suitable breathing apparatus if appropriate Never weld containers with potentially toxic mat...

Page 10: ...onal protective equipment depending on the application Never touch live components such as welding current sockets or stick tungsten or wire electrodes Always place torches and electrode holders on an insulated surface The device must be placed out of higher electrical danger environment You can be in the endangered environment with a torch only CAUTION ELECTROMAGNETIC FIELDS Device is constructed...

Page 11: ...to give the user information about the firmware First all segments are lighted up than after following information are displayed a Firmware type in material Volt window EA ACT panel b Model in Ampere window 240 c Firmware revision in Ampere window r11 major minor revision numbers 4 2 Operating Panel 4 4 JOB Mode 4 2 5 MENU 4 3 1 Welding power set up 4 3 2 Arc length correction 4 2 2 Welding proces...

Page 12: ...he speed for manual feed Feeding is activated by pressing the trigger button 2 TACT Mode 4 TACT Mode 2 TACT 4 TACT relates to the function of starting button trigger on the welding torch Differences in operation of this two modes are shown in following pictures t P PHOT PWELD t TRIGGER 2 TACT MIG MAG operation t P Hot start level Welding Crater fill level t TRIGGER cFt hSt 4 TACT MIG MAG operation...

Page 13: ...program the pause time must be set greater than 0 factory setting To disable interval welding feature set the pause time parameter to 0 menu parameter number 1 9 PAU Interval function is available in both 2cycle and 4cycle operation t P PHOT PWELD t TRIGGER PAu Act 2 TACT MIG MAG operation ...

Page 14: ...ly MIG MAG Double Pulse welding process MMA welding process WIG welding with Lift Arc ignition Synergy parameters for MIG MAG welding hSL hSt Welding voltage Wire speed cSS cFL cFt EPL EPt bbt Time diagram of MIG MAG weld Synergy parameters for standard Pulse Up PL bcL FcL PF EPL Prr PFr Time diagram of Pulsed weld without Hot start Crater fill level ...

Page 15: ...eristic frequency Amplitude Double pulse weld AlSi5 1 0mm wire 4 2 3 Selection of the additional material Not available if MMA TIG selected Fe ACT alloyed non alloyed steel inert gas 82 Ar 18 CO2 LED shines Fe ACT Steel thin sheets ACT welding inert gas 82 Ar 18 CO2 LED flashes CrNi Stainless steel AWS308LSi gas 87 5 Ar 2 5 CO2 AlMg Aluminum magnesium shielding gas 100 Ar AlSi Aluminum silicium sh...

Page 16: ...rtaPuls IP4 3 Operation Manual Page 16 4 2 4 Selection of the additional material diameter 0 6mm 0 8mm 1 0mm 1 2mm 4 2 5 MENU For enhanced adjustment is available MENU function Press and hold for 3 seconds ...

Page 17: ... referred to as general parameters All these parameters can be set by the user in the menu They remain saved and unchanged as long as the user does not change the setting The parameter group includes 1 Gas pre flow time 2 Gas post flow time 3 Hot start level Hot start level in percent based on the preselected Welding current Can only be 100 4 Crater fill level Crater fill level in percent relative...

Page 18: ... or material thickness in millimeters can be selected In MMA and TIG mode is only Ampere setup possible 4 3 2 Arc length correction synergic mode In all MIG MAG modes is possible to adjust length of the welding arc By turning the encoder in any direction is display switching from Voltage mode to Arc length correction mode LED active Arc length set to 0 Arc length set to max Arc length set to min T...

Page 19: ...ressing the encoder button actual set up is saved under this job number To edit actual job set job number to change by long pressing the JOB button the material thickness start to flesh and any change of any parameter can be made After changes are made by short press of encoder button will be stored 4 5 Selecting the active feeder Active feed unit selection is indicated by LED indicator above the ...

Page 20: ...lete all stored job an will reset all parameters to the state at delivery Make sure that the machine is conected to the power supply and switched off Hold this button depressed and switch the machine on until the initial display test sequence is over and the code menu is displayed Once in the code menu you will have to enter the unique code U 01 A 01 B 01 C 01 Individual numbers can be accessed by...

Page 21: ...aring up subsequently When the hole in the nozzle is too large it is necessary to change the nozzle The metal drops are embedding in the inner walls of the torch cover Take them out if necessary The separator is helpful and it is also a prevention against the firm caking of the drops You have to change the damaged cables at once 5 1 Disposal of the machine Do not dispose of electrical equipment to...

Page 22: ...ge Uo 96V Efficiency 86 Idle power consumption in MIG mode 25W Idle power consumption in MMA TIG mode 120W Power factor 0 75 Current adjustment range 10 240Amp 1Amp step Voltage adjustment range 10 50V 0 1V step Wire speed range 0 5 22 m min Wire feed roll diameter 37mm Wire spool diameter 3 x 200mm 7kg max Thermal class H 180 C Temperature range 10 40 C operating temp 40 80 C storage temp Max noi...

Page 23: ...p 54Amp 240Amp 29 6V Effective maximum input current I1eff 32Amp 240Amp 29 6V 30 No load output voltage Uo 96V Efficiency 85 Idle power consumption in MIG mode 25W Idle power consumption in MMA TIG mode 120W Power factor 0 75 Current adjustment range 10 240Amp 1Amp step Voltage adjustment range 10 50V 0 1V step Wire speed range 0 5 22 m min Wire feed roll diameter 37mm Wire spool diameter 3 x 200m...

Page 24: ...LUES FOR WELDING 7 1 Average welding wire consumption for MIG MAG welding 7 1 1 Steel welding wire Wire feed rate 0 6 mm Welding wire diameter 0 8 mm Welding wire diameter 1 0 mm Welding wire diameter 2m min 0 4kg h 0 6kg h 0 7kg h 3m min 0 7kg h 0 9kg h 1 1kg h 5m min 1 1kg h 1 5kg h 1 9kg h 7m min 1 6kg h 2 1kg h 2 6kg h 10m min 2 2kg h 3kg h 3 7kg h 12m min 2 7kg h 3 6kg h 4 4kg h Brown Blue Gr...

Page 25: ...g h 7 1 3 Aluminium welding wire Wire feed rate 1 0 mm Welding wire diameter 1 2 mm Welding wire diameter 2m min 0 3kg h 0 3kg h 3m min 0 4kg h 0 5kg h 5m min 0 7kg h 0 8kg h 7m min 0 9kg h 1 1kg h 10m min 1 3kg h 1 6kg h 12m min 1 6kg h 1 9kg h 7 1 4 CuSi welding wire Wire feed rate 0 6 mm Welding wire diameter 0 8 mm Welding wire diameter 1 0 mm Welding wire diameter 2m min 0 5kg h 0 6kg h 0 8kg...

Page 26: ...mm 0 8mm 1 0mm 1 2mm Average gas consumption 8 l min 9l min 10l min 7 2 2 MIG MAG aluminium welding Welding wire diameter 0 6mm 0 8mm 1 0mm 1 2mm Average gas consumption 12l min 15l min 7 3 Average shielding gas consumption for WIG welding Gas nozzle size 4 5 6 7 8 10 Average gas consumption 6l min 6l min 10l min 12l min 12l min 15l min 8 TROUBLESHOOTING ...

Page 27: ...re feed regulator 3 The workpiece clamp is loose or transfer resistance is too high rust paint make a good contact between workpiece and clamp 4 The contact nozzle is worn up or the diameter is wrong change it 5 The gas flow is not correct adjust the gas flow 6 The workpiece is not clear in the welding area remove paint rust fat etc 7 Performance grade malfunction take the device to service 8 Plug...

Page 28: ...zle if the wire is deformed lower the pressure on wire Device turns OFF and the Err t is displayed 4 Time of make is exceeded TM Let the device cool down and follow the instructions for TM according to device type The protective gas still flows 4 Magnetic valve is dirty and it is still open Disconnect the torch connector and connecting hose alternately flow a pressure air into the torch connector ...

Page 29: ...InvertaPuls IP4 3 Page 29 9 Distributors Worldwide Here you can find our worldwide distributors https www wielanderschill com service vertretungen weltweit https www wielanderschill com en service distributors worldwide ...

Page 30: ...InvertaPuls IP4 3 Operation Manual Page 30 10 EU Declaration of Conformity ...

Page 31: ...Operation Manual InvertaPuls IP4 3 Page 31 ...

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