Tapeswitch Safety Edge TS-16 Installation Manual Download Page 19

Release 08/2020 Ver. 1.0 

Installation Manual: Safety Edge 

 

TAPESWITCH CORPORATION                                                            

100 Schmitt Boulevard 
Farmingdale, New York, 11753        

© 2020 Tapeswitch Corporation. All Rights Reserved 

 

19 

g.

  Check  that  actuation  of  the  sensing  edge,  during  a  dangerous  phase  of  operation  (of  the 

machine), results in the dangerous motion(s) being arrested, or where appropriate, assuming 
an otherwise safe condition, before any part of a person could reach them. 

 

h.

  Check that after a machine has been stopped by the actuation of the edge sensor(s), it is not 

possible for the dangerous parts to be set in motion until the edge sensor has been cleared, a 
reset  switch  has  been  operated  and  released,  and  the  machine  start  control  has  been  re-
actuated. 

 

i.

  Check that the removal of power from the edge sensor or the connected SIM prevents further 

operation of the machine. It should not be possible for the dangerous parts of the machine to 
be set in motion until power has been restored, the reset switch has been actuated (if utilized) 
and released, and the machine start control has been actuated. 

 

j.

  Check  that  the  edge  sensor  operates  over  the  whole  active  area  by  actuating  the  sensor, 

along its surface, normal to the direction of motion.  

 

k.

  Examine  the  stopping  performance  monitor  (if  installed)  to  ensure  that  it  is  installed  and 

functioning  correctly.  Ensure  that  the  means  by  which  the  stopping  performance  can  be 
assessed by the operator is indicating correctly. 

 

l.

  Test  the  muting  arrangements  (if  installed).  Ensure  that  the  muting  is  only  possible  during 

non-dangerous operation and ensure that the safety level of the muting device is at or above 
that of the safety mat but never below. 

 

m.

  Examine brakes and clutches (if installed) as recommended. 

 
 

8.  CLEANING AND MAINTENANCE 

 

Once  installed  and  interfaced  (SIM)  to  a  machine,  the  edge  sensor(s)  will  be  an  active  safety 
sensor.  It  will  actuate  each  time  an  appropriate  force  is  applied  in  the  active  direction  of  the 
sensor.

 

 

The  edge  sensor(s)  does  not  require  any  periodic  maintenance;  however,  its  life  will  be 
considerably increased if a basic cleaning routine is performed. 

 

 
The frequency of general cleaning depends on the nature of the environment. In relatively clean 
environments,  where  the  edge  sensor(s)  is  rarely  exposed  to  water  or  other  fluids,  monthly 
cleaning  is  usually  sufficient.  In  dirtier  environments,  clean  weekly  or  more  frequently,  as 
required. 

 

 

IMPORTANT 

after  any  part  of  the  system  has  been  replaced,  the  installation  should  be 

considered as new and, as such, should be re-commissioned in accordance with this manual. 
 
The edge sensors have no user repairable parts. Contact Tapeswitch Corporation at 

1-800-234-

8273 for replacements.

  

WARNING: Servicing of edge sensors or SIM's should only be carried out 

by qualified personnel. Servicing involves the exposure of terminals and devices 
that  carry  potentially  lethal  voltages.  Only  those  persons,  with  the  appropriate 
training  and  experience,  should undertake  this work.  If  there  are  any  questions 
call Tapeswitch Corporation at

 1-800-234-8273.

 

Summary of Contents for Safety Edge TS-16

Page 1: ...ust ensure that all persons involved in the installation commissioning operation maintenance and servicing of the product have access to all the information supplied by the manufacturers of the machin...

Page 2: ...4 2 3 Combining of Sensors 6 4 2 3 1 Four wire edge sensors fail safe 7 4 2 3 2 Two wire edge sensors with end of line EOL resistor 8 5 EDGE SENSOR SELECTION 5 1 General Considerations 9 5 2 Edge Sens...

Page 3: ...p command to the prime motion and should not attempt to begin running until the fault condition is fully accessed repaired and tested thus the machine cannot run unless there is integrity throughout t...

Page 4: ...T ROLL COIL OR FOLD THEM DO NOT LIFT OR PULL edge sensor s BY THE CABLES Failure to follow these instructions could render the edge sensors unusable 2 2 Transportation When shipping an edge or edges u...

Page 5: ...nnection between them Please see www Tapeswitch com or contact Tapeswitch directly if needed All Lead Configuration Options Figure 2 3 4 Mounting Channel Options Most edge sensors are available with m...

Page 6: ...d 4 2 2 Chemical Resistance Tapeswitch safety edge sensors are constructed utilizing several material compounds All materials are resistant to chemicals commonly found in an industrial environment Ple...

Page 7: ...one pair of leads can be considered to be the input and the other pair the output When connecting several edge sensors together the output of the first edge sensor is connected to the input of the sec...

Page 8: ...nterfaced to the machine control system as intended For applications that require an array of interconnected sensing edges and an end of line EOL resistor all edge sensor segments but the last must be...

Page 9: ...motion in a control reliable method according to determined SIL NOTE The guidelines described in this document must only be carried out by qualified personnel Such personnel must have the appropriate...

Page 10: ...ically affixed such that it cannot be easily moved or removed Tamperproof hardware is highly recommended to discourage any un authorized manipulation of the edge sensor or sensors g There are no user...

Page 11: ...d can be addressed through Tapeswitch at sales tapeswitch com 6 2 2 Mounting guidelines EDGE INSTALLATION PROCEDURE Edge series configurations and single edge assemblies may be shipped mostly assemble...

Page 12: ...d Position channels onto pre determined machine location Transfer drill if needed Secure with flat or pan head screws See chart below Recommended fasteners for Edge mounting channels Figure 7 FLAT CH...

Page 13: ...housing and actuator should at no point be removed from the channel unless a replacement is required Mounting holes 1 4 20 or similar should be drilled roughly every 12 of sensor length for sufficien...

Page 14: ...the sensor to the channel without additional room needed on each end of the channel Before attempting to snap the housing and actuator into the channel apply lubricant mild soapy water to housing cha...

Page 15: ...or non fail safe sensor options Non fail safe edges can NOT be made FAIL SAFE For applications where multiple edge sensors are required the EE lead exits each end ordering code must be specified This...

Page 16: ...e The figures below illustrate two controllers which are suitable for the aforementioned wiring configurations PRSU 4 Schematic Connection Figure 14 See PRSU 4 manual for complete connection details h...

Page 17: ...utilizing PSSR 2 controller all edges other than the final edge with EOL resistor termination will be called out as standard four wire edges PSSR 2 connection Figure 16 PSSR 2 schematic connection Fi...

Page 18: ...ed from damage during normal use and meets all local electrical codes 7 COMMISSIONING CHECKS The commissioning checks should be carried out by trained competent personnel who have access to all the in...

Page 19: ...is indicating correctly l Test the muting arrangements if installed Ensure that the muting is only possible during non dangerous operation and ensure that the safety level of the muting device is at o...

Page 20: ...tch for actuation Ribbon switch devices consisting of a pair of metal conductor plates with an extruded jacket of soft PVC 3 Lead Wires Tapeswitch edge sensors are available with several options regar...

Page 21: ...1753 2020 Tapeswitch Corporation All Rights Reserved 21 conductor or one 4 conductor cables each comprised of 4 separate color coded PVC insulated conductors Conductors will be comprised on 24 AWG or...

Page 22: ...2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 22 TS 8 activation characteristics...

Page 23: ...2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 23 TS 18 activation characteristics...

Page 24: ...Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 24 TS 46 and TS 47 activation characteri...

Page 25: ...Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 25 TS 48 and TS 57activation characteri...

Page 26: ...2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 26 TS 67 activation characteristics...

Page 27: ...Release 08 2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 27...

Page 28: ...istance measurements are within stated limits Pairs to Test Edge State Proper Measured Result Black to Black or Ribbed to Ribbed Not actuated Less than 5 ohms White to White or Smooth to Smooth Not ac...

Page 29: ...ircuit Yellow and White Actuated Less than 5 ohms Continuity table for edge sensors with single 4 conuctor lead characteristics Figure 26 Any measurement beyond the limits specified under Proper Measu...

Page 30: ..._______ ______________________________________________________________________________ ______________________________________________________________________________ __________________________________...

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