Tapeswitch Safety Edge TS-16 Installation Manual Download Page 18

Release 08/2020 Ver. 1.0 

Installation Manual: Safety Edge 

 

TAPESWITCH CORPORATION                                                            

100 Schmitt Boulevard 
Farmingdale, New York, 11753        

© 2020 Tapeswitch Corporation. All Rights Reserved 

 

18 

 

6.2.4  Installation Procedure and considerations:

 

 

Step  1

  -  Secure  mounting  channel  of  edge  sensor  onto  your  chosen  surface.  Each  of  the 

Tapeswitch edge sensors are available with a variety of options (must be defined at the time of 
purchase).  
 

Note:

 It is imperative that edge sensors be affixed in such a way as to make it impossible 

for  someone,  other  than  an  authorized  maintenance  person,  to  adjust  or  remove.  It  is 
recommended  that  the  installers  use  tamper-proof  hardware  to  discourage  any 
manipulation of the sensor. For multi edge configurations, sensors must be used in series 
to maintain safety reliability. 

 

Step  2

  - If  the  sensor  was removed  from  the  channel  for  mounting,  replace  edge  sensor  now. 

Edge  sensors  can  be  easily  replaced  (into  its  channel)  by  using  the  techniques  described  in 
manual above. 
 

Note: 

If the edge was mounted without removing from the channel, please skip to 

Step 3. 

 

Step 3 

- Route the cable(s) to the control unit. The cable(s) should exit from the edging as close 

to  the  control  unit  position  as  possible.  The  cables  should  be  protected  in  suitable  conduit 
between the exit of the edge sensor and the control  unit. It is the installer’s responsibility to be 
sure  all  cables  are  secured  and  protected  from  damage  during  normal  use  and  meets  all  local 
electrical codes. 
 

7.  COMMISSIONING CHECKS 

 

The  commissioning  checks  should  be  carried  out  by  trained  competent  personnel  who  have 
access  to  all  the  information  supplied  with  the  machine  and  its  safety  equipment  and 
requirements. The results of the examination should be recorded and the user and the employer 
of the person performing the examination should keep copies of this record. 

 

The person carrying out the examination should, as a minimum, perform the following checks: 

 

a.

    Verify that the edge sensor is suitable for use in the application.  

 

 

i.)

  Check  that  the  level  of  safety  integrity  provided  by  the  edge  sensor  is  suitable  for  the 

level of risk presented by the machine operation. 

 

 

ii.) 

Check that the environment is suitable for the use of the edge sensor. 

 

b.

  Check that the dimensions and position of the edge sensor are correct, taking into account 

the  operating  mode.  For  this  purpose,  it  will  be  necessary  to  check  the  overall  system 
response time using a device designed for this purpose. 

 

c.

  Check that adequate measures have been taken to prevent access to the dangerous parts of 

the machine from any direction not covered by the edge sensor. 

 

d.

  Examine  the  machine  controls  and  interconnection  wiring  to  the  sensing  edge(s)  and  SIM 

and ensure that all connections are correctly and securely made. 

 

e.

  Check that the sensing edge is fixed in position and that no trip hazards are present within 

the dangerous area. 

 

f.

  Check that it is not possible for the dangerous parts of the machine to be set in motion while 

the edge sensor(s) is actuated. 

 

Summary of Contents for Safety Edge TS-16

Page 1: ...ust ensure that all persons involved in the installation commissioning operation maintenance and servicing of the product have access to all the information supplied by the manufacturers of the machin...

Page 2: ...4 2 3 Combining of Sensors 6 4 2 3 1 Four wire edge sensors fail safe 7 4 2 3 2 Two wire edge sensors with end of line EOL resistor 8 5 EDGE SENSOR SELECTION 5 1 General Considerations 9 5 2 Edge Sens...

Page 3: ...p command to the prime motion and should not attempt to begin running until the fault condition is fully accessed repaired and tested thus the machine cannot run unless there is integrity throughout t...

Page 4: ...T ROLL COIL OR FOLD THEM DO NOT LIFT OR PULL edge sensor s BY THE CABLES Failure to follow these instructions could render the edge sensors unusable 2 2 Transportation When shipping an edge or edges u...

Page 5: ...nnection between them Please see www Tapeswitch com or contact Tapeswitch directly if needed All Lead Configuration Options Figure 2 3 4 Mounting Channel Options Most edge sensors are available with m...

Page 6: ...d 4 2 2 Chemical Resistance Tapeswitch safety edge sensors are constructed utilizing several material compounds All materials are resistant to chemicals commonly found in an industrial environment Ple...

Page 7: ...one pair of leads can be considered to be the input and the other pair the output When connecting several edge sensors together the output of the first edge sensor is connected to the input of the sec...

Page 8: ...nterfaced to the machine control system as intended For applications that require an array of interconnected sensing edges and an end of line EOL resistor all edge sensor segments but the last must be...

Page 9: ...motion in a control reliable method according to determined SIL NOTE The guidelines described in this document must only be carried out by qualified personnel Such personnel must have the appropriate...

Page 10: ...ically affixed such that it cannot be easily moved or removed Tamperproof hardware is highly recommended to discourage any un authorized manipulation of the edge sensor or sensors g There are no user...

Page 11: ...d can be addressed through Tapeswitch at sales tapeswitch com 6 2 2 Mounting guidelines EDGE INSTALLATION PROCEDURE Edge series configurations and single edge assemblies may be shipped mostly assemble...

Page 12: ...d Position channels onto pre determined machine location Transfer drill if needed Secure with flat or pan head screws See chart below Recommended fasteners for Edge mounting channels Figure 7 FLAT CH...

Page 13: ...housing and actuator should at no point be removed from the channel unless a replacement is required Mounting holes 1 4 20 or similar should be drilled roughly every 12 of sensor length for sufficien...

Page 14: ...the sensor to the channel without additional room needed on each end of the channel Before attempting to snap the housing and actuator into the channel apply lubricant mild soapy water to housing cha...

Page 15: ...or non fail safe sensor options Non fail safe edges can NOT be made FAIL SAFE For applications where multiple edge sensors are required the EE lead exits each end ordering code must be specified This...

Page 16: ...e The figures below illustrate two controllers which are suitable for the aforementioned wiring configurations PRSU 4 Schematic Connection Figure 14 See PRSU 4 manual for complete connection details h...

Page 17: ...utilizing PSSR 2 controller all edges other than the final edge with EOL resistor termination will be called out as standard four wire edges PSSR 2 connection Figure 16 PSSR 2 schematic connection Fi...

Page 18: ...ed from damage during normal use and meets all local electrical codes 7 COMMISSIONING CHECKS The commissioning checks should be carried out by trained competent personnel who have access to all the in...

Page 19: ...is indicating correctly l Test the muting arrangements if installed Ensure that the muting is only possible during non dangerous operation and ensure that the safety level of the muting device is at o...

Page 20: ...tch for actuation Ribbon switch devices consisting of a pair of metal conductor plates with an extruded jacket of soft PVC 3 Lead Wires Tapeswitch edge sensors are available with several options regar...

Page 21: ...1753 2020 Tapeswitch Corporation All Rights Reserved 21 conductor or one 4 conductor cables each comprised of 4 separate color coded PVC insulated conductors Conductors will be comprised on 24 AWG or...

Page 22: ...2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 22 TS 8 activation characteristics...

Page 23: ...2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 23 TS 18 activation characteristics...

Page 24: ...Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 24 TS 46 and TS 47 activation characteri...

Page 25: ...Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 25 TS 48 and TS 57activation characteri...

Page 26: ...2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 26 TS 67 activation characteristics...

Page 27: ...Release 08 2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 27...

Page 28: ...istance measurements are within stated limits Pairs to Test Edge State Proper Measured Result Black to Black or Ribbed to Ribbed Not actuated Less than 5 ohms White to White or Smooth to Smooth Not ac...

Page 29: ...ircuit Yellow and White Actuated Less than 5 ohms Continuity table for edge sensors with single 4 conuctor lead characteristics Figure 26 Any measurement beyond the limits specified under Proper Measu...

Page 30: ..._______ ______________________________________________________________________________ ______________________________________________________________________________ __________________________________...

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