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Release 08/2020 Ver. 1.0 

Installation Manual: Safety Edge 

 

TAPESWITCH CORPORATION                                                            

100 Schmitt Boulevard 
Farmingdale, New York, 11753        

© 2020 Tapeswitch Corporation. All Rights Reserved 

 

Safety Edge 

 Installation Manual  

 

 

 

 

 

WARNING 

 

Tapeswitch safety edge sensors are intended to detect operators working at or 
near  dangerous machinery and  to  send a signal to  the safety control system. 
They  can  only  perform  this  function  if  they  are  correctly  fitted  to  a  suitable 
machine.  It  is  essential  that  the  full  contents  of  this  manual  and  all  the 
authoritative  documents  referred  to  herein  are  fully  understood  before  any 
attempt at installation is made. If in doubt, contact Tapeswitch Corporation.

 

 

 

IMPORTANT 

 

This  manual  must  accompany  the  product  throughout  its  working  life.  Those  persons 
responsible  for  the  product  must  ensure  that  all  persons  involved  in  the  installation, 
commissioning, operation,  maintenance and  servicing  of  the  product have  access  to  all  the 
information supplied by the manufacturers of the machine and its safety system.  
 

ALWAYS check the Tapeswitch website for the latest revision of this manual. 

 

Check our web site at www.tapeswitch.com for any corrections or addendums to this 
manual since its publication. 

 

 

NOTE 

 

The  following  procedures  apply  to  the  instructions  contained  in  this  manual  and 
reference  copies should  be  made  available  to personnel  involved  in  installation of 
the safety system. 

ISO 13849-1 (EN954-1): Safety of machinery – Safety related parts of control systems 
– Part 1: General principles for design

EN999:  Safety  of  machinery  –  Positioning  of  protective  equipment  in  respect  to 
approach speeds of parts of the human body. 
ANSI B11.19: Performance Criteria for Safeguarding 
B11.TR3: Risk Assessment and Risk Reduction 
 
ISO 13856-2 - Safety of machinery - Pressure Sensitive protective devices 

 

 
 

 

 
 

 

Summary of Contents for Safety Edge TS-16

Page 1: ...ust ensure that all persons involved in the installation commissioning operation maintenance and servicing of the product have access to all the information supplied by the manufacturers of the machin...

Page 2: ...4 2 3 Combining of Sensors 6 4 2 3 1 Four wire edge sensors fail safe 7 4 2 3 2 Two wire edge sensors with end of line EOL resistor 8 5 EDGE SENSOR SELECTION 5 1 General Considerations 9 5 2 Edge Sens...

Page 3: ...p command to the prime motion and should not attempt to begin running until the fault condition is fully accessed repaired and tested thus the machine cannot run unless there is integrity throughout t...

Page 4: ...T ROLL COIL OR FOLD THEM DO NOT LIFT OR PULL edge sensor s BY THE CABLES Failure to follow these instructions could render the edge sensors unusable 2 2 Transportation When shipping an edge or edges u...

Page 5: ...nnection between them Please see www Tapeswitch com or contact Tapeswitch directly if needed All Lead Configuration Options Figure 2 3 4 Mounting Channel Options Most edge sensors are available with m...

Page 6: ...d 4 2 2 Chemical Resistance Tapeswitch safety edge sensors are constructed utilizing several material compounds All materials are resistant to chemicals commonly found in an industrial environment Ple...

Page 7: ...one pair of leads can be considered to be the input and the other pair the output When connecting several edge sensors together the output of the first edge sensor is connected to the input of the sec...

Page 8: ...nterfaced to the machine control system as intended For applications that require an array of interconnected sensing edges and an end of line EOL resistor all edge sensor segments but the last must be...

Page 9: ...motion in a control reliable method according to determined SIL NOTE The guidelines described in this document must only be carried out by qualified personnel Such personnel must have the appropriate...

Page 10: ...ically affixed such that it cannot be easily moved or removed Tamperproof hardware is highly recommended to discourage any un authorized manipulation of the edge sensor or sensors g There are no user...

Page 11: ...d can be addressed through Tapeswitch at sales tapeswitch com 6 2 2 Mounting guidelines EDGE INSTALLATION PROCEDURE Edge series configurations and single edge assemblies may be shipped mostly assemble...

Page 12: ...d Position channels onto pre determined machine location Transfer drill if needed Secure with flat or pan head screws See chart below Recommended fasteners for Edge mounting channels Figure 7 FLAT CH...

Page 13: ...housing and actuator should at no point be removed from the channel unless a replacement is required Mounting holes 1 4 20 or similar should be drilled roughly every 12 of sensor length for sufficien...

Page 14: ...the sensor to the channel without additional room needed on each end of the channel Before attempting to snap the housing and actuator into the channel apply lubricant mild soapy water to housing cha...

Page 15: ...or non fail safe sensor options Non fail safe edges can NOT be made FAIL SAFE For applications where multiple edge sensors are required the EE lead exits each end ordering code must be specified This...

Page 16: ...e The figures below illustrate two controllers which are suitable for the aforementioned wiring configurations PRSU 4 Schematic Connection Figure 14 See PRSU 4 manual for complete connection details h...

Page 17: ...utilizing PSSR 2 controller all edges other than the final edge with EOL resistor termination will be called out as standard four wire edges PSSR 2 connection Figure 16 PSSR 2 schematic connection Fi...

Page 18: ...ed from damage during normal use and meets all local electrical codes 7 COMMISSIONING CHECKS The commissioning checks should be carried out by trained competent personnel who have access to all the in...

Page 19: ...is indicating correctly l Test the muting arrangements if installed Ensure that the muting is only possible during non dangerous operation and ensure that the safety level of the muting device is at o...

Page 20: ...tch for actuation Ribbon switch devices consisting of a pair of metal conductor plates with an extruded jacket of soft PVC 3 Lead Wires Tapeswitch edge sensors are available with several options regar...

Page 21: ...1753 2020 Tapeswitch Corporation All Rights Reserved 21 conductor or one 4 conductor cables each comprised of 4 separate color coded PVC insulated conductors Conductors will be comprised on 24 AWG or...

Page 22: ...2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 22 TS 8 activation characteristics...

Page 23: ...2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 23 TS 18 activation characteristics...

Page 24: ...Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 24 TS 46 and TS 47 activation characteri...

Page 25: ...Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 25 TS 48 and TS 57activation characteri...

Page 26: ...2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 26 TS 67 activation characteristics...

Page 27: ...Release 08 2020 Ver 1 0 Installation Manual Safety Edge TAPESWITCH CORPORATION 100 Schmitt Boulevard Farmingdale New York 11753 2020 Tapeswitch Corporation All Rights Reserved 27...

Page 28: ...istance measurements are within stated limits Pairs to Test Edge State Proper Measured Result Black to Black or Ribbed to Ribbed Not actuated Less than 5 ohms White to White or Smooth to Smooth Not ac...

Page 29: ...ircuit Yellow and White Actuated Less than 5 ohms Continuity table for edge sensors with single 4 conuctor lead characteristics Figure 26 Any measurement beyond the limits specified under Proper Measu...

Page 30: ..._______ ______________________________________________________________________________ ______________________________________________________________________________ __________________________________...

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