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Talon TP-72S, Manual

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Talon TP-72S Manual Download Page 40

TP-72S (Rev 1.2)

 

- 36 - 

TALON TECH CO. LTD. 

8-6 Installation Method 

8-6-1 Pump Installation Sequence

 

1. Prepare the space for the pump installation. 
2. As per the below picture, tighten the panel base plate with 4 pieces of M4 screw. 

 

 
 
 
 
 
 
 
 
 
 

 
 

8-6-2 Piping Method 

1. PR Tube Piping 

1) Insert 

⅜”

 union nuts on tube at PR In / Out / Vent areas. 

2) Position between PR bottle and Pump max. closely 
3) At the vent area, insert 

⅜”

 sleeve into tube after enlarging tube with the tube expansion tool 

and then tighten nut. 

 
 
 
 
 
 
 
 
 
 
 
 

Make 3.4mm hole and Tap M4

 

M4 Tap 4ea 

⅜”

 Union Nut 

⅜”

 Tube 

PR Out 

PR In 

Summary of Contents for TP-72S

Page 1: ...TP 72S Rev 1 2 TALON TECH CO LTD HIGH VISCOSITY HIGH CAPACITY PR PUMP Pump for PR Dispense TALON TECH CO LTD MODEL TP 72S ...

Page 2: ...Connection Board Exterior Names 7 3 4 1 Touch Pad Connection Board Name Explanation 7 4 Track Auxiliary Interface 8 4 1 Track Interface Signal 8 4 2 Track Interface Wiring 9 4 3 Cable Pin Assign 10 4 3 1 Pump Cable 10 4 3 2 Track Cable 11 4 3 3 Touch Pad Cable 13 4 3 4 COM Cable 13 5 External Cable Length 14 5 1 Pump Cable 14 5 2 Track Cable 14 5 3 Touch Pad Cable 15 5 4 COM Cable 15 5 5 Communica...

Page 3: ...ng 25 6 7 Notice on Pump Operation 26 7 Maintenance 27 7 1 Purge Method 27 7 2 Pump Parts Dis Assembly 28 7 2 1 Pump Cover Dis Assembly 28 7 2 2 Driving Shaft Condition Check Grease up on Ball Screw 28 7 3 Suck Back Setting 29 8 Recommended Spares Mechanical Dimensions 31 8 1 TP 72S Spare Parts 31 8 2 Pump Dimensions 32 8 2 1 Front View 32 8 2 2 Side View 32 8 3 Controller Dimensions 33 8 3 1 Fron...

Page 4: ...6 8 6 1 Pump Installation Sequence 36 8 6 2 Piping Method 36 8 6 3 Touch Pad Installation Method 37 8 6 4 Touch Pad Connection Board Bracket Installation Method 38 8 6 5 Suggested Recipe Setting Value 1 800CP 39 8 6 6 Suggested Recipe Setting Value 4 000CP 40 ...

Page 5: ...perates TP 70BS pump Be careful to use the pump by following this manual or Talon Tech s acceptance Or other defects should be paid even under the warranty period Features Merits 1 All the PR contacting points are made by Teflon 2 Driving Method Cylinder bubble trap technology Outer type edgeless bellows 3 Micro bubble control No Leak point 4 Touch pad has the same function of controller it can co...

Page 6: ...nse Volume Resolution 0 01 cc Dispense Repeatability 0 04 Polyimide PIX PIQ Viscosity 200 20 000cp Drive System DC Servo Motor Pump Type Outer Type Edgeless Bellows Motor Power DC 24V current consumption 1 4A Air 0 1 0 3Mpa Resist In Out Vent tube Inch Teflon Ambient Temperature 5 40 Weight 5 5kg Dimension W 87mm D 168mm H 286mm System Specifications 2 ...

Page 7: ...mpletion Signal To Track M C 2 Air V V controlled Sol V V Signal 3 Alarm Signal on Pump Error 4 Outside Communication RS 232 422 485 Weight 3 30kg Dimension W 250mm D 261mm H 94mm 2 3 Touch Pad TTP 7216 ITEM SPEC REMARKS Main CPU 32Bit ARM920T Ram 64Mb OS 32Mb App 32Mb Flash NAND Flash 64Mb OS 32Mb App 32Mb LCD Size 4 3 Inch TFT Wide 480 272 RTC Function Built in Exchangeable Coin Battery Max Conn...

Page 8: ...xterior Names 3 1 1 Pump Name Explanation PR Inlet Chemical Supply Inch Teflon PR Outlet Chemical Dispense Inch Teflon Pump CON Pump to Controller Connector for Pump Operation D SUB 15P Female System In Exterior Names 3 PR Outlet PR Inlet Pump CON ...

Page 9: ...rge Suck Back Valve On Switch CH 2 In Sol S W After CH 2 Pump Dispense LED Lamp Switch for Reload Operation Condition CH 2 Out Sol S W CH 2 Manual Purge시 Suck Back Valve On Off Switch CH 1 Power S W CH 1 Power On Off Switch CH 2 Power S W CH 2 Power On Off Switch Controller Main S W Main Power Switch for controller Main AC IN AC100 220V 50 60Hz Power Connector CH 1 Pump Track I O COM TPC 7202 Fron...

Page 10: ...Track I O Connector D SUB 15P Female CH 2 Touch Pad RS 422 Communication Connector D SUB 9P Female DC 24V Touch Pad Power Connector 3 3 Touch Pad Exterior Names 3 3 1 Touch Pad Name Explanation Touch Panel Touching area Power Source Touch Pad Power DC12 24V Connector Com Port Touch Pad RS422 Communication Connector D SUB 9P Male Com Port Touch Pad RS 422 Communication Connector Touch Panel Power S...

Page 11: ...f over 3 pumps Touch Pad Connection Board should be used 3 4 1 Touch Pad Connection Board Name Explanation Touch Pad Touch Pad Communication Connector Molex 6P Main COM Switching I O RS422 Communication Pump1 Pump8 COM Cable Connection Connector Molex 4P RS422 comm J1 J8 Touch Pad Not Use Not Use ...

Page 12: ... 3 Remark 1 1 0 0 2 0 1 0 3 1 1 0 4 0 0 1 Cycle Recipe 5 1 0 1 6 0 1 1 7 1 1 1 It is Timing Chart On Ready condition when Start Signal becomes active each signal is same as the chart When Stop Alarm occurs all stop even during dispensing But the warning alarm does dispense The alarm becomes clear by reset after pump clear Track Auxiliary Interface 4 ...

Page 13: ...TP 72S Rev 1 2 9 TALON TECH CO LTD 4 2 Track Interface Wiring Stop Warning Active High End Home Active Low Start1 2 3 Active Low Controller Side Track Side ...

Page 14: ...oller Pump 1 5V 1 1 2 PUMP_CW 1 1 3 PUMP_CCW 1 1 4 24V 1 1 5 E_HOME_SIGNAL 1 1 6 E_END_SIGNAL 1 1 7 E_MOTOR_ALARM 1 1 8 E_MOTOR_INPOSITION 1 1 9 GND 1 1 10 GND 1 1 11 Not Use 1 1 12 EX_IN_SOL V V 24V 1 1 13 E_SUCK_BACK_SOL_V V 24V Suck Back Output 14 EX_IN_SOL V V 24V 1 1 15 E_SUCK_BACK_SOL_V V 24V Suck Back Output ...

Page 15: ...ACK_SOL_V V 24V 1 1 Pin Number Track Cable D SUB 15P N2 Type Connecting Way Controller Track ACT 12 Track ACT 12 1 N C Not Use Alarm is only for Stop After disconnecting EXT High 5 link NO COM with EXT 2P cable Dispense Trigger links Suck Back V V Cable from the system after checking 2 COM EXT High 5 link after disconnect 3 N O EXT High 5 link after disconnect 4 START 3 Not Use 5 START 1 Dispense ...

Page 16: ...1 Not Use X Pump I O Board Pump I O CONN Board I F Board CN3 4 6 7 J164 167 Track1 4 Refer to Electric Diagram 2 Not Use X 3 Not Use X 4 Not Use X 5 START 1 18 6 START 2 17 7 OUT SOL V V 6 Jump to END 7 8 ALARM STOP 5 9 ALARM WARNING 4 10 HOME 3 11 END 7 Jump from 6 12 IN SOL V V 8 13 5VA 2 14 MC POWER 15 GND 20 ...

Page 17: ... Use Not Use 3 GND Input Touch Pad Power Pin Assign 3P Pin NO Signal Name I O Description 1 MC 24V Input Touch Pad Supply Power 2 Not Use Not Use 3 MC_GND Input Touch Pad Supply Power 4 3 4 COM Cable Touch Pad RS422 Pin Assign Male Type D SUB 9P Pin NO Signal Name I O Description 1 Not Use Not Use 2 Not Use Not Use 3 Not Use Not Use 4 RX Input RS422 Receive Pump side 5 RX Input RS422 Receive Pump ...

Page 18: ...TP 72S Rev 1 2 14 TALON TECH CO LTD 5 1 Pump Cable 5 2 Track Cable External Cable Length 5 External Cable Length 5 ACT Type Standard Type Mark Type ACT Encompass Type ...

Page 19: ...2 15 TALON TECH CO LTD 5 3 Touch Pad Cable 5 4 COM Cable COM Cable in case of over 3 pumps in use Touch Pad COM Cable in case of over 3 pumps in use Pump 2ea Standard Type Power cable in case of over 3 pumps in use ...

Page 20: ...TP 72S Rev 1 2 16 TALON TECH CO LTD 5 5 Communication Cable Connection Method In case of 2 pumps in use In case of over 3 pumps in use ...

Page 21: ...ack The pump which is not searched cannot be chosen 6 1 2 Pump Condition Indicate In Use Dispense Ready Not Connect 6 1 3 Select Function When ID is chosen the above screen is shown ESC Go to the previous menu Dispense Dispense by touching the pad Recipe Run Recipe Dispense Recipe Setting Degas Not Use Config Pump Mode Reset Error ID Setting Calibration Each recipe s calibration setting Purge Not ...

Page 22: ...that you want to go in and touch Ent At this time Recipe Data is automatically shown on the screen And you can input the data that you want and touch set button for setting Count is only for 4th recipe cycle recipe Total recipes are 1 7 Recipes are automatically chosen by each trigger signal However 4th recipe is for cycle recipe and which works only by Start Cycle of Dispense on touch pad Run Rec...

Page 23: ...t means Pump Restart not Data Reset Error Mark Not Use 6 1 6 1 ID Setting ID changes without any discussion could make the controller error It is much better to ask Talon Tech 6 1 6 2 Maint Mode Run Mode Pump Reset Setting Main Mode is to show the message of pump operation on the text window Run Mode only shows as data code The setting method is to touch Maint Mode Run Mode button and input passwo...

Page 24: ...n the real value and the setting value set the calibration value higher or lower at the standard 100 6 2 사용 예제 6 2 1 Dispense Test If you want to dispense one time use Start Run This recipe is Run recipe which set on Recipe menu Start Cycle below is 4th Recipe Stop Cycle only works the case of using Start Cycle Keep touching Stop Cycle button ...

Page 25: ...P 72S Rev 1 2 21 TALON TECH CO LTD 6 2 2 Recipe Setting Choose the recipe and touch Ent button The chosen recipe data is automatically read from the pump Set the recipe s volume time and touch Set button ...

Page 26: ...e button Move to PIC 3 and automatically No 1 Recipe Data is shown In case of no read Data Recipe window cannot disappear PIC 2 PIC 3 3 Touch under no to read Cycle Recipe Dispense Recipe can be changed on this menu So watch out 4 Touch 4 Each means Recipe Number Run Recipe 1 or 2 Cycle Recipe 4 PIC 4 5 Touch Ent button When touch Ent button the related Recipe shows automatically In case of no rea...

Page 27: ...atically PIC 6 7 Touch Set button When touch Set button the related Recipe Data stores on Pump 8 Touch ESC button PIC 7 9 Touch Dispense button under Select Function PIC 8 10 Touch Start Cycle button 4 Recipe Cycle Recipe which input on PIC 6 PIC 7 executes as many as Dispense counts PIC 9 11 Touch Stop Cycle for a forced Dispense finish In case Stop Cycle Busy window shows keep touching Stop Cycl...

Page 28: ... Thru the alarm LED beside Sub Panel and check the nozzle on the system s Panel 2 Touch Config button on Select Function menu 3 Touch Pump Reset button 4 Touch OK button Are you Sure window Right after touching OK Reset progresses and Alarm is clear On left Text window 0 means Initial finish Reset makes the system occur the alarm Never use this function when the alarm doesn t happen ...

Page 29: ...wn normally 6 6 2 Pump ID Setting ID change without discuss with Talon Tech Co Ltd can cause the controller operation problem Please discuss with Talon Tech Co Ltd 6 6 3 Recipe Setting In case Recipe is not set properly there is Write Recipe Error window But this window is shown in only case each total dispense volume is not same as reload volume Other cases are applied as normal So be careful for...

Page 30: ...ing Recipe 1 and 4 are applied same Dispense Volume set the volume range between 100 1cc 2000 20cc Reason For protect the pump upper limit alarm set Dispense Time It should be bigger than Dispense Volume It should be smaller than system recipe step time Reason As using the high cp PR sudden pump operation could have the motor damaged and could cause the MICRO BUBBLE Reload Time depend on PR cp Typ...

Page 31: ...ge press N2 into PR bottle as per PIC 1 and push OUT SOL Button of Manual Purge S W as per PIC 2 to open Suck Back Valve After Purge finishes push OUT SOL Button of Manual Purge S W to close Suck Back Valve and stop N2 pressure into PR Bottle Maintenance 7 PIC 1 N2 Press PIC 2 ...

Page 32: ...not to cut the finger Don t dis assemble the interior parts inside the pump 7 2 2 Driving Shaft Condition Check Grease up on Ball Screw 1 Check the motor s vibration noise when the pump works 2 Check the bolts tightening condition and ball screw worn out condition 3 Check any interruption between cables moving parts 4 Check the conditions of linear bushing shaft when the pump works 5 Grease up on ...

Page 33: ...Lock Nut and close speed control knob rotate 2 times toward CCW 5 Un fasten Lock Nut and rotate the suck back control knob resist in nozzle will move up and down Please make resist place about 3mm from nozzle tip Increase Suck Back flow turn CW decrease suck back flow turn CCW 6 Un fasten Lock Nut and after 1 sec open the operate suck back make the suck back about 2mm in 1 sec to rotate the speed ...

Page 34: ...CH CO LTD 8 Fasten every knob s lock nut 9 Dispense resist again to final check 10 If value is not correct go back to order NO 3 REFERENCES FOR WORKING SEQUENCE Fasten Adjust Adjust 1mm Adjust 2 times Adjust 3mm Adjust 2mm 1sec ...

Page 35: ... 72S ET 001 Timing Belt 1 TL 72S CA 001 Sol Valve Option 1 TL 72S ET 003 O Ring 144 1 TL 72S ET 004 O Ring 018 1 TL 72S EA 001 Photo Sensor 1 TL 72S CA 002 Suck Back Valve Option 1 Controller TL 72S EB 002 SMPS 1 TL 72S EA 003 Push Switch Red Green 1 TL 72S EA 004 Fuse 5X20 5A 1 TL 72S EB 003 Controller Main Board Ass y 1 Touch Pad TL 72S EB 004 Touch Pad Ass y 1 CONN B D TL 72S EB 005 Touch Pad C...

Page 36: ...TP 72S Rev 1 2 32 TALON TECH CO LTD 8 2 Pump Dimensions 8 2 1 Front View 8 2 2 Side View ...

Page 37: ...TP 72S Rev 1 2 33 TALON TECH CO LTD 8 3 Controller Dimensions 8 3 1 Front View 8 3 2 Rear View 8 3 3 Side View ...

Page 38: ...TP 72S Rev 1 2 34 TALON TECH CO LTD 8 4 Touch Pad Dimensions 8 4 1 Front View 8 4 2 Rear View 8 4 3 Side View ...

Page 39: ...TP 72S Rev 1 2 35 TALON TECH CO LTD 8 5 Touch Pad Connection Board Dimensions 8 5 1 Top View ...

Page 40: ...hten the panel base plate with 4 pieces of M4 screw 8 6 2 Piping Method 1 PR Tube Piping 1 Insert union nuts on tube at PR In Out Vent areas 2 Position between PR bottle and Pump max closely 3 At the vent area insert sleeve into tube after enlarging tube with the tube expansion tool and then tighten nut Make 3 4mm hole and Tap M4 M4 Tap 4ea Union Nut Tube PR Out PR In ...

Page 41: ...until the screw is seen And loose the screw to take the back cover apart 2 Prepare the panel to make the square hole by matching PIC 3 3 As per PIC 2 install the touch pad on the equipment 4 The panel type can be changed up to the equipment s position PIC 3 Touch Pad Equipment side Panel Back Cover PIC 1 PIC 2 EX ...

Page 42: ...d Bracket Installation Method 1 Refer to PIC 1 PIC 2 Install the bracket on the panel on the equipment 2 In case the bracket is installed PIC 1 or PIC 2 can be used PIC 1 INSTALLATION SUGGESTION 1 PIC 2 INSTALLATION SUGGESTION 2 Touch Pad Connection Board Hole M3 X 4ea ...

Page 43: ... 600 7 5 750 22 2200 7 700 8 5 850 23 2300 8 800 9 5 950 24 2400 9 900 10 5 1050 25 2500 10 1000 11 5 1150 26 2600 11 1100 12 5 1250 27 2700 12 1200 13 5 1350 28 2800 13 1300 14 5 1450 29 2900 14 1400 15 5 1550 30 3000 15 1500 16 5 1650 31 3100 16 1600 17 5 1750 32 3200 17 1700 18 5 1850 33 3300 18 1800 19 5 1950 34 3400 19 1900 20 5 2050 35 3500 20 2000 21 5 2150 36 3600 The above data is based o...

Page 44: ...5 5 550 20 2000 5 500 6 5 650 25 2500 6 600 7 5 750 30 3000 7 700 8 5 850 35 3500 8 800 9 5 950 40 4000 9 900 10 5 1050 45 4500 10 1000 11 5 1150 50 5000 11 1100 12 5 1250 60 6000 12 1200 13 5 1350 70 7000 13 1300 14 5 1450 80 8000 14 1400 15 5 1550 90 9000 15 1500 16 5 1650 100 10000 16 1600 17 5 1750 110 11000 17 1700 18 5 1850 120 12000 18 1800 19 5 1950 130 13000 19 1900 20 5 2050 140 14000 20...

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