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Talaris MiniMech 010, Documentation Kit

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Talaris MiniMech 010 Documentation Kit Download Page 16

12

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connections

site preparation

Note!

* Never connect the machine to anything else  
then +24 V +-10%.
* The Power Supply( DLRS or the ATM-
ps ) Must be switched off when the power 
connector of the MMC is fitted.

Power Connector

The power connector is of type AMP MTA 156-2. 
Connect PS to machine as shown.

ESD protection

Internal inter module connections and signal con-
nections in modules must not be touched without 
measures taken for ESD protection.

Safety Switch Connector

A safety switch connector is located on the Ma-
chine Controller and controls the current to the 
motors. It is recommended to connect the safety 
switch connector to a switch sensing the cabinet 
door position, should the door then be opened the 
MiniMech will not be operatable. 

PS connector

Safety connector

COM port

GND

+24 V

Summary of Contents for MiniMech 010

Page 1: ...Doc No 8030763 05 EN Date 2010 02 05 MiniMech Documentation kit ...

Page 2: ...ice and use Talaris MiniMech 010 These manuals are not intended to be self instructing The service engineer and user must have proper training before using these manuals Different revisions are described and the reader must observe which revision the text and illustration refer to ...

Page 3: ...contents Manual Doc No Integration Manual 8030756 08 1 Users Manual 8030758 02 2 Service Manual 8030760 02 3 Parts List MM 010 L2 8030766 05 4 Parts List NRC 010 L2 8030761 04 5 Recommended Spare Parts 8030765 02 6 CCRM 8030759 05 7 ...

Page 4: ...ical components can lead to life threatening injuries from electric shocks Unprofessional handling or incorrect connections can result in the ma chine no longer being safe for operation Electrical work shall only be performed by qualified personnel electricians Remember to take extra care when cover plates have been removed units disconnect ed or circuit boards unplugged The power supply contains ...

Page 5: ...Doc No 8030614 7 E 2005 07 15 Doc No 8030756 08 EN 2008 11 14 MiniMech 010 Integration Manual D016720_01 ...

Page 6: ...for ATM use The manual comprises instructions for installation of MiniMech data for preparation of the site instructions for installation mechanically as well as electrically instructions for operating the Minimech Talaris Cash Dispensing AB Flen SWEDEN ...

Page 7: ...Supply requirements 7 Dimensions 8 MiniMech overall dimensions 8 Delivery slot dimensions 9 Note Compartment dimensions 10 Required space around the MiniMech 11 Connections 12 Power connection 12 Communication 13 Operating the MiniMech 14 Setup 14 Commands 14 Safety Requirements 15 NRC 010 settings 16 Adjusting note guides 16 Note table 17 contents ...

Page 8: ...4 ...

Page 9: ...5 presentation MiniMech Machine overview MiniMech Machine Controller Note Qualifier Note Outlet Note Transport Note Reject Cassette NRC 010 ...

Page 10: ...ailable around all sides of the MiniMech This can be achieved by mounting the MiniMech so that it can be removed from the cabinet Safety and EMC requirements The system manufacturer is responsible for making sure that the appropriate safety and EMC requirements are used Assembling the MiniMech in a cabinet When assembling the MiniMech into a cabinet we recommend the use of the two slots and two ho...

Page 11: ... Pin assignements Pin 1 0V return Pin 2 24 V Over voltage protection The 24 VDC must not exceed 30 volts Additional On request Talaris can supply a power supply P N A008263 to run the MiniMech As an option Talaris can supply a std RS 232 com munication cable refer to page 13 Weight MiniMech 4 8 kg with empty NRC 100 NRC 100 1 35 kg without notes Power Supply 0 4 kg optional Climatic Requirements T...

Page 12: ...ons All dimensions in millimetres mm dimensions The dotted line indicates area occupied by ca bles and screw heads Dimension 122 7 is the measurement between the mounting holes at the front of the MiniMech and the center of the note Note ...

Page 13: ...This could be achieved by using a docking device by adjusting the position of the MiniMech Note also the dimensions of the cabinet deliv ery slot and the distsance from the reference point to the bottom surface of the cabinet top plate If the slot in the cabinet is too narrow the notes may jam If the distance between the cabinet and the MiniMech is too large the notes may slip between cabinet and ...

Page 14: ...10 Note and Reject Cassette NRC 010 site preparation note reject cassette dimensions ...

Page 15: ...red for commissioning of the MiniMech The space in front of the MiniMech is required for removing and inserting the note compart ment The space beside the MiniMech is required for easy access to the rear of the MiniMech The space in front of the MiniMech is required for removing and inserting the note compart ment For service and maintenance ...

Page 16: ...ESD protection Internal inter module connections and signal con nections in modules must not be touched without measures taken for ESD protection Safety Switch Connector A safety switch connector is located on the Ma chine Controller and controls the current to the motors It is recommended to connect the safety switch connector to a switch sensing the cabinet door position should the door then be ...

Page 17: ...t is recommended that a filter connector is used in the cabi net if the communication line is threaded out of the cabinet holding the dispensing mechanism Talaris can offer a std RS 232 communication cable P N A008081 as an option If it is prefered to use other communication cables Talaris recommends the following 1 Connector D SUB 25 AMP 748 051 1 shielded 2 Connector D SUB 9 AMP 748 047 1 shield...

Page 18: ...ry first time the machine is booted or with software com mand WD 392 0 Make sure the notes in the note tray are of adequate quality Make sure the reject compartment tray is empty In FW rev 1 3 Issue a dispense command with one note as an argument In FW rev 4 Issue Dispense or Test dispense with one note as an argument The machine will now feed six notes If the com mand is issued as a Dispense five...

Page 19: ... Con troller JP2 is for clearing the NQ data table as shown Switch off the MM010 and place or remove the jumper on JP2 Switch on the MM010 If the status of JP2 is changed from closed to open or vice versa the machine will empty the NQ data table This means that there is no default position for the jumper so leaving the jumper in one or another position will not clear the NQ data table it is the st...

Page 20: ... cassett according to the illustration Pull the reject box slightly backwards according to the illustration Lift out the note guides as shown Fitting of note guides Refit the note guides according to table on page17 Use the marked pins as a reference when refitting the guides into the matrix ...

Page 21: ...in which position to fit the note guides Push reject box back into place and tighten the six screws Note width mm Adjustment From To Position left Position right 108 111 J J 112 115 J I 116 119 I I 120 123 I H 124 127 H H 128 131 H G 132 135 G G 136 139 G F 140 143 F F 144 147 F E 148 151 E E 152 155 E D 156 159 D D 160 163 D C 164 167 C C 168 171 C B 172 175 B B 176 179 B A 180 183 A A Tables for...

Page 22: ...ts Chassis GND The machine chassis needs to be connected to GND due to EMC levels The GND connection can be made either on one of the six fastening points on the bottom plate or with a separate cable from the connector on the sideplate See illustration Power Supply External Power Supply must be Limited Power Source with SELV output safety requirements ...

Page 23: ...19 ...

Page 24: ...wherever possible Talaris Cash Dispensing AB 642 84 Flen Sweden T 46 0 157 655 00 F 44 0 157 151 75 info talaris com www talaris com This document is for general guidance only Talaris Limited is pleased to give detailed specifications of its products in this document As the Company s products and services are continually being developed it is important for customers to check that the information c...

Page 25: ...Doc No 8030758 02 EN 2009 06 04 MiniMech Users Manual D016720 ...

Page 26: ...This page is intentionally left blank ...

Page 27: ... 3 Preface MiniMech is a product made by Talaris Cash Dispensing AB This user handling covers description instructions and information necessary for handling the MiniMech in the correct way Talaris Cash Dispensing AB Flen Sweden ...

Page 28: ...Notes dispenser MiniMech 6 Introduction 7 Function 7 Loading Notes and unloading notes 8 Preparing notes 8 New unused notes 8 Unacceptable notes 8 Used notes 8 Removal of NRC 010 and collecting rejected notes 9 Loading and unloading the notes 10 Trouble shooting 12 Troubleshooting 13 Clearing note jam 13 ...

Page 29: ...n the electrical components can lead to life threatening injuries from electric shocks Unprofessional handling or incorrect connections can result in the ma chine no longer being safe for operation Electrical work shall only be performed by qualified personnel electricians Remember to take extra care when cover plates have been removed units disconnect ed or circuit boards unplugged The power supp...

Page 30: ... is a small single note dispenser machine The MiniMech consists of the following main parts Note transport Delivery throat Note qualifier Machine controller Note reject tray NRC 010 Box where the notes are kept before dispens ing and collected if they are rejected Overview ...

Page 31: ...into the note transport Incorrect notes will be rejected into the reject compartment in the NRC 010 4 Notes to reject When the tests indicate no error the notes are delivered to the Delivery Throat 5 Notes counts and tests The notes are counted a second time and checked for incorrect note feed ings when being passed through the note outlet If this test indicates an error the MiniMech is stopped im...

Page 32: ...ing from trays The following procedures are recommended to aid easier note feeding from trays Without preparation feeding problems may occur such as a higher reject rate or jams in the trans port path New unused notes Remove the band around each bundle of notes Separate the notes from each other by Strike the bundle hard against the edge of a table or similar object Flip through each bundle of not...

Page 33: ...e Before removing of the NRC 010 use the appropriate com mand from the host driver or application If the tray should be removed while the MiniMech is in use the MiniMech will malfunction Remove the NRC 010 1 Use the handle and slide the tray out 2 Collect rejected notes from the reject compartment part of the NRC 010 as shown Loading and unloading notes D016410 02 ...

Page 34: ...very other bundle to face the other way to make the pile the same height at both sides Concave bundle To avoid dispensing problems caused by cupped bundles turn all the bundles with the cupped side towards the dispense opening It will make dispensing of notes from the NRC 010 easier Mixed slanting and concave bundles To avoid dispensing problems caused by a slanting and cupped bundles put the note...

Page 35: ...es must not protrude from the bun dle NOTE When loading the NRC 010 full make sure that the pusher plate has a leeway of approx 5 mm between the wall plate and the pusher plate Insert the NRC 010 5 Using the handle slide the NRC 010 into the machine Make sure the NRC 010 is fully inserted The MiniMech is now ready to execute com mands from host or application Loading and unloading notes ...

Page 36: ...et area 2 Inspect the note inlet area and remove any jammed notes Release the note qualifier lid 3 Release the yellow handle inside the upper most NRC 010 compartment by pulling it down Open the note qualifier lid 4 Fold the lid down by pulling the yellow handle Remove all jammed notes 5 Close the note qualifier lid 6 Make sure that you close the lid properly and fasten the yellow handle at both e...

Page 37: ...030758 DRAFT TWO EN 13 Troubleshooting Clearing note jam Remove all visible jammed notes 7 in the note transport by turning the cog wheel counter clockwise as shown If the trouble still remains call for service ...

Page 38: ...es wherever possible Talaris Sweden AB 642 84 Flen Sweden T 46 0 157 655 00 F 46 0 157 151 75 info talaris com www talaris com This document is for general guidance only Talaris Limited is pleased to give detailed specifications of its products in this document As the Company s products and services are continually being developed it is important for customers to check that the information contain...

Page 39: ...Doc No 8030760 02 EN Date 2009 07 08 MiniMech 010 Service Manual ...

Page 40: ...This page is intentionally left blank ...

Page 41: ... 8030760 02 EN 3 Preface This manual is a guide on how to service the Talaris MiniMech The manual is not intended to be self instructing The service engineer must have proper training before using this manual ...

Page 42: ...ng of belt from pick roller shaft to support roller shaft 20 Removal of exit sensor 21 Removal of feed sensor 22 Fitting of feed sensor 22 Removal of belts upper transport 23 Fitting of belts upper transport 24 Removal of belts in lower transport 25 Removal of belts in the lower trans 26 Removal of diverter 27 Fitting the diverter 27 Removing the upper guide 28 Removing of upper guide 29 Removing ...

Page 43: ...ical components can lead to life threatening injuries from electric shocks Unprofessional handling or incorrect connections can result in the ma chine no longer being safe for operation Electrical work shall only be performed by qualified personnel electricians Remember to take extra care when cover plates have been removed units disconnect ed or circuit boards unplugged The power supply contains ...

Page 44: ...Always use ESD protection when servicing electronic parts in the MM 010 When changing circuit boards make sure that the program has the right revision CAUTION When power has been switched off always wait at least 15 seconds before switching the power on again to make certain the machine will initialize properly NOTE The mechanism must not be lubricated if not specified in maintenance instruction o...

Page 45: ...ineering service tools are required Cleaning equipment soft brush cloth Special tools required for control of MM 010 Spring tension measurement tool P N A007123 PC IBM compatible with com cable A008081 Service program MiniMech test program P N A008272 ...

Page 46: ...8 Doc No 8030760 02 EN Double detect Note qualifier Diverter motor Main motor NRC 010 tray MiniMech controller Overview ...

Page 47: ...Doc No 8030760 02 EN 9 Pulse disc sensor Exit sensor Overview Upper transport Lower transport ...

Page 48: ...ain motor and pick roller 3 motor are running Check the exit sensor LED A on the Mini 4 Mech Controller MMC lights up when it is covered Check the feed sensor LED B on the MMC 5 lights up when the sensor is covered by a note Move a note from the cassette by turn ing the pick roller and the transport roller by hand D016673 02 A D041313 Flash JTAG 5 B 4 ...

Page 49: ...when open If OK load the cassette with notes and choose 8 MM test The test sequence will run automati cally according to 8 to 10 The machine will perform a learning note pro 9 cedure Note that all three LEDs D will flash before this operation The width and thickness of the first five notes will be measured These notes are then sent to the reject pocket in the cassette 10 feedings of 1 note in each...

Page 50: ...itting of circuit board Carefully fit the board to the feed 4 sensor plate Note that there must be a rubber spacer on the rear side of the board behind the com connector to prevent contact with the plate Insert and carefully tighten the four 5 screws to fasten the board to exit sen sor plate as shown Connect the 10 connectors to the cir 6 cuit board D016578 1 2 4 6 5 Removing and replacing parts 3...

Page 51: ...y up and slide out 2 the double detect assy Disconnect the connector from the 3 board Fitting of the double detect assy Connect the connector to the circuit 4 board Carefully fit the double detect assy to 5 the outer note guide Insert and carefully tighten the four 6 screws holding the double detect assy to the outer note guide 2 6 5 Control instructions ...

Page 52: ... remove it Fitting of diverter motor Carefully fit the diverter motor to the 5 sideplate Insert and carefully tighten the two screws with the washers to fasten the motor to the sideplate NOTE The motor will be damaged if the washers are missing Fit the O ring between the diverter mo 6 tor and the diverter Connect the cable to the MMCboard 7 and strap the cable Removing and replacing parts D016584_...

Page 53: ...ve the two screws 2 Remove the main motor and the distance 3 washer Fitting of the main motor Carefully fit the main motor and the 4 distance washer Fit the belt to the cogwheel 5 Insert and carefully tighten the two screws 6 Connect the cable to the MMC board and 7 secure it 4 5 3 1 7 Removing and replacing parts 2 6 ...

Page 54: ...02 EN Removal of belt to pulse wheel Remove the snap on washer 1 Remove the belt 2 Fit the belt to the pulse wheel Fit the belt to the pulse wheel 3 Mount the snap on washer 4 D016593 1 2 3 4 Removing and replacing parts ...

Page 55: ...move the snap on washer 1 Remove the belt 2 Remove the C clip 3 Remove the cogwheel 4 Remove the belt 5 Fitting of new belts Mount the new belt 6 Mount the cogwheel 7 Mount the C clip 8 Mount the new belt 9 Snap on the washer 10 8 1 2 3 4 5 6 9 10 Removing and replacing parts 7 ...

Page 56: ... Note the two spacers behind the board 4 Snap off the pulse disc from the wheel 5 Remove the belt 6 Fitting of new belt Fit the belt to the cogwheels 7 Snap on the pulse disc to the wheel 8 Mount the sensor board and the two 9 distance washers with the two screws and tighten carefully Fit the belt 10 Snap on the washer 11 10 11 9 D016660 1 4 2 7 8 Removing and replacing parts 3 5 6 ...

Page 57: ...ve the two 3 screws Carefully slide out the motor 4 Fitting of pick motor Carefully fit the pick motor to the side 5 plate Carefully tighten the two screws 6 Fit the belt to the motor 7 Connect the connector to the MC 8 board NOTE Make sure that the cable connection are on the lower part of the motor 1 3 4 6 7 8 Removing and replacing parts 2 5 ...

Page 58: ...he C clip from the support 2 roller shaft Remove the cogwheel by turning it 3 clockwise to make it easier to remove Remove the belt 4 Fitting of belt from pick roller shaft to support roller shaft Mount the new belt 5 Fit the cogwheel 6 Mount the C clip 7 Mount the belt on the pick motor 8 1 3 4 5 7 8 Removing and replacing parts 6 2 ...

Page 59: ...e brackets from the 2 side plates and disconnect the connector Push out the transistor or diode 3 Fitting of the delivery sensor Fit the transistor or diode 4 Connect the connector 5 Fit the brackets to the side plates 6 Tighten the four screws 7 NOTE The drawing is viewed from the motor side of the machine 1 7 2 6 3 Flat Flat 5 4 ...

Page 60: ...g parts Removal of feed sensor Carefully remove the transistor or diod 1 using a pair of flat pliers Disconnect the connector 2 Fitting of feed sensor Carefully fit the transistor or diode us 3 ing a pair of flat pliers Connect the connector 4 1 2 ...

Page 61: ... 3 right hand sideplate passing them over the note guides Remove the snap on washer 4 Remove the belt from the pulse disc 5 wheel Snap off the pulse disc carefully 6 Remove the c clips on the three shafts 7 on the right side Remove the c clip from the roller on 8 the shaft with the black spacers Move the three shafts carefully to the 9 left so the belts can be removed 4 1 3 6 7 9 5 8 2 Removing an...

Page 62: ...n the 12 shaft with the black spacers Move the belts one by one to the trans 13 port rollers Snap on the pulse disc 14 Mount the belt 15 Snap on the washer 16 Connect the connector see page 22 17 and fit the sensor bracket to the side plates Ensure the guides are located in the brackets correctly Tighten carefully the two screws 18 11 10 12 13 16 15 18 Removing and replacing parts 17 14 ...

Page 63: ...emove the 6 belt Loosen and remove the two screws 7 holding the sensor board Note the two spacers behind the board 8 Remove the board 9 Snap off the pulse disc 10 Remove the c clips and bearings from 11 the three shafts shown Both sides Remove the c clip holding the roller on 12 the shaft with the black spacers Remove the cogwheel and cylindric 13 pin Remove the c clip on the shaft 14 Remove the b...

Page 64: ...cers Snap on the pulse disc 25 Mount the sensor board 26 Note the two spacers behind the board 27 Tighten carefully the two screws holding the 28 board Mount the belt and snap on the washer 29 Fit the two shafts including guides 30 Mount the bearings 31 Mount the c clips 32 Connect the connector see page 22 and 33 carefully fit the bracket to the side plates and guides Ensure the guides are locate...

Page 65: ...hree 7 shafts in the upper transport See page 24 Use a screw driver to carefully push 8 out the sideplate so the diverter can be removed Fitting the diverter Fit the diverter into the holes by using 9 a screw driver to carefully push out the gables Mount the bearing 10 Mount the cylindric pin and the wheel 11 Mount the c clip and the O ring 12 Tighten the screws 13 Fit the c clips 14 See page 26 h...

Page 66: ...side 5 Remove the bearings 6 Lift up the belt and remove the shaft 7 Removing of driving shaft Snap off the washer 8 Remove the belt 9 Remove the c clip 10 Remove the two wheels and the belt 11 Remove the pin 12 Remove the two clips from the inside 13 of the bearings 1 each side Move the bearings toward the center 14 Remove the shaft 15 1 2 5 6 4 3 7 11 12 13 10 8 9 14 15 Removing and replacing pa...

Page 67: ...rings 17 Remove the two shafts 18 Removing the upper guide plate Loosen and remove the 10 screws 5 19 each side Remove the self adhesive clips and 20 grommet disconnect the cables to the diverter motor main motor double detect delivery sensors and the pulse wheel sensor from the MMC board Carefully lift up the guide 21 19 21 20 18 17 16 Removing and replacing parts ...

Page 68: ...heel and the pin 25 Dismount c clips and bearings 26 Remove the pick roller 27 Removing the support roller Remove the c clip the belt and the 28 wheel from the shaft Remove the C clips both sides at the 29 plastic bearings and move the bearings inwards toward the roller roller Remove the support roller 30 25 23 24 22 26 27 28 29 30 Removing and replacing parts ...

Page 69: ...rds Remove the c clips cogwheel washers 32 and bronze bearing from the shaft Note the orientation of the clutched 33 cogwheel Remove the bronze bearing and spring 34 When assembling the cover to the CCR 35 guide check that there is a space of 0 2mm between the edge of the cover and the edge of the CCR guide 31 33 32 35 Removing and replacing parts ...

Page 70: ...37 Bend carefully out the side plate and 38 remove the lower guide Remove the two plastic washers and 39 lift out the prism shaft Release rollers and shafts by gently 40 levering the holders out from the lower guide Remove the reference guide by remov 41 ing the four nuts 37 38 36 39 40 41 40 Removing and replacing parts ...

Page 71: ...ly lever out the side plate and fit 4 the lower guide Fasten the two plastic washers with the 5 four screws Fit the plastic bearings and the c clips 6 Assembling replacing counter rotating roller Fit the bronze bearing and spring 7 Fit the bronze bearing and cogwheel 8 on the shaft and lock it with the c clips Fit the sensor plate and tighten the 9 four screws Check that the deviation is less than...

Page 72: ... Fit the wheel belt and c clip to the 13 shaft Assembling replacing the pick roller Fit the pick roller 14 Fit the bronze bearings and c clips 15 Mount the pin and wheel 16 Put on the belt 17 Fit the aluminium washer and the dis 18 tance and fit the c clip Fit the pick motor see page 19 19 13 11 12 15 16 17 18 14 Removing and replacing parts ...

Page 73: ...the transport rollers Fit the two shafts 21 Fit the bronze bearings and the c clips 22 Fitting the drive shaft Lift up the belt and fit the shaft 23 Fit the bronze bearings and the two 24 c clips Fit the pin the two wheels and the belt 25 Fit the c clip and the snap on washer 26 D016647 D016648 D016649 21 22 23 24 25 26 27 Removing and replacing parts ...

Page 74: ...r Lift up the belt and fit the shaft 27 Fit the bronze bearings and the c clips 28 Fit the wheel and the c clip 29 Fit the rem and snap on the washer 30 Cabling Connect the cables to the MMC board 31 connectors and strap them 27 28 29 30 Removing and replacing parts ...

Page 75: ... Removal of pusher plate Loosen and remove the screws and 1 remove the reject pocket Remove the note guides 2 Slide out the pusher plate 3 Removal of spring Remove the cogwheel 4 Remove the spring 5 1 3 2 4 5 Removing and replacing parts ...

Page 76: ...ce is 250g 10g when the pusher plate is in the home position and insert the pusher plate Measure the force by using Spring ten 9 sion measurement tool A007123 Insert the reject pocket and fasten it 10 with the upper screw first Fit the note guides See the table on 11 page 39 Tighten the remaining screws 12 8 6 7 11 10 12 9 Removing and replacing parts ...

Page 77: ...ing to a new denomination or currency the machine must be initiated by performing a learning note procedure See Doc no 8030759 Removing and replacing parts Table for Note Guide Position Note Length Note width Min mm Max mm Min mm Max mm Pos 1 128 157 63 68 Pos 2 136 165 68 73 Pos 3 144 173 73 78 Pos 4 152 181 78 82 Pos 4 ...

Page 78: ...herever possible Talaris Cash Dispensing AB 642 84 Flen Sweden T 46 0 157 655 00 F 46 0 157 151 75 info talaris com www talaris com This document is for general guidance only Talaris Limited is pleased to give detailed specifications of its products in this document As the Company s products and services are continually being developed it is important for customers to check that the information co...

Page 79: ...Doc No 8030766 05 EN Date 2009 10 20 MiniMech 010 Parts List ...

Page 80: ...This page is intentionally left blank ...

Page 81: ... for Talaris MiniMech 010 This manual is not intended to be self instructing The service engineer must have proper training before using this manual Different revisions are described and the reader must observe which revision the text and illustration refer to ...

Page 82: ...ons of the user 5 Parts List MiniMech 010 6 Parts List Separation mechanism 8 Parts List Note guide upper assy 10 Parts List Note guide lower assy 12 Parts List Inner guide 14 Parts List CRR protector assy 16 Parts List Rollers 18 Parts List Cables 20 ...

Page 83: ...ical components can lead to life threatening injuries from electric shocks Unprofessional handling or incorrect connections can result in the ma chine no longer being safe for operation Electrical work shall only be performed by qualified personnel electricians Remember to take extra care when cover plates have been removed units disconnect ed or circuit boards unplugged The power supply contains ...

Page 84: ...n motor 3 13 12 A008034 Motor assy diverter 3 13 13 A009399 Motor with filter 3 13 14 A007944 Bushing diverter 3 13 15 0400490 Pulley 3 13 16 A008131 O ring driving 3 13 17 6960409 Retaining ring RS 7 3 13 18 A008044 Label MM 010 3 13 19 6960119 Washer BRB 2 7 X5X0 5 ST 3 13 20 A005212 Screw MRT M2 5X4FZ 3 13 21 A008152 Diverter 3 13 22 A006001 Screw PT DG 40X12 FZB 3 13 23 6957303 Screw MRT TT 3X...

Page 85: ...Doc No 8030766 05 EN 7 Parts List MiniMech 010 24 39 D016725_02 39 24 25 39 ...

Page 86: ... Belt 2MR 190 04 3 13 17 A008130 Belt 2MR 190 06 3 13 18 5540021 Grommet 6X8X12X1 5 3 13 19 A008124 Wheel 3 13 20 1671478 Washer 3 13 21 A003466 Pc Board assy sensor pulse disc 3 13 22 A008291 Screw MRT TT 2 5X10 FZB 3 13 23 A008038 Spacer enlis 4LG4 3 13 24 A008125 Wheel 3 13 25 A001494 Shaft 3 13 26 A002762 Belt 3 13 27 A007975 Note guide 3 13 28 0400145 Bearing bushing 3 13 29 6960407 C Clip RS...

Page 87: ...Doc No 8030766 05 EN 9 Parts List Separation mechanism 46 46 46 28 D016554_02 28 46 46 29 ...

Page 88: ...te guide assy upper 3 13 1 A008003 Endless belt semistretch 3 13 2 A007304 Roller 3 13 3 A007965 Note guide 3 13 4 A008121 Spacer 3 13 5 A008120 Spacer 3 13 6 A007962 Shaft 3 13 7 A007144 Pin 2x12 3 13 8 A007969 Shaft 3 13 9 A008537 C clip RS5 Parts List Note guide upper assy ...

Page 89: ...Doc No 8030766 05 EN 11 Parts List Note guide upper assy ...

Page 90: ...te guide assy lower 3 13 1 A008002 Endless belt semistretch 3 13 2 A007304 Roller 3 13 3 A007964 Note guide 3 13 4 A008121 Spacer 3 13 5 A008306 Spacer 3 13 6 A007962 Shaft 3 13 7 A007144 Pin 2x12 3 13 8 A007969 Shaft 3 13 9 A008537 C clip RS5 Parts List Note guide lower assy ...

Page 91: ...Doc No 8030766 05 EN 13 Parts List Note guide lower assy ...

Page 92: ...uide 3 13 1 A004544 Inner guide 3 13 2 A001504 NQ measure plane 3 13 3 6970102 Nut M6Xm3 3 13 4 A002969 Attachment bearing 3 13 5 A001630 Bearing 3 13 6 A008456 Roller 3 13 7 A004543 Roller lower 3 13 8 A001505 Lock 3 13 9 A001527 Shaft 3 13 10 A001496 Shaft Parts List Inner guide ...

Page 93: ...Doc No 8030766 05 EN 15 Parts List Inner guide ...

Page 94: ...n Note 3 13 H A008014 CRR protector assy 3 4 1 A007977 CRR guide 5 13 1 A008362 CRR guide 3 2 A007976 CRR cover 4 13 2 A008353 CRR cover 3 13 3 A005212 Screw MRT TT 3x5 3 13 4 6970101 Nut MRT M2 5X 4 FZB 3 5 A005368 Washer Parts List CRR protector assy ...

Page 95: ...Doc No 8030766 05 EN 17 Parts List CRR protector assy ...

Page 96: ...08008 Wheel 28 3 13 1 A007954 Shaft wheel 3 13 2 A007144 Pin 2x12 3 13 3 A001533 Wheel 3 13 4 6960407 C clip RS 3 13 5 0400145 Bearing bushing Rev Pos Part No Description Note 3 13 I A008012 Shaft w rubber 3 13 1 A007969 Shaft reject inlet 3 13 2 A008032 Rubber Rev Pos Part No Description Note 3 13 J A008007 Shaft 3 13 1 A007961 Shaft Prism 3 13 2 6900254 Spring pin 3 13 3 A001551 Prismatic assy 3...

Page 97: ...Doc No 8030766 05 EN 19 Shaft with rubber Shaft reject inlet Shaft Wheel 28 Parts List Rollers D016805 03 ...

Page 98: ...0 4 6 7 A007981 04 MMC 010 4 7 7 A007981 05 MMC 010 4 8 7 A007981 07 MMC 010 3 13 7 A011258 MMC 020 3 13 8 6957304 Screw MRT TT 3x8 3 13 9 A008135 Jumper 3 13 10 A008020 IR Diode 3 13 11 A008021 Phototransistor 3 13 12 5540021 Grommet 3 13 13 A008134 Cable MiniMech throat sensor 3 13 14 A003269 NSC Entry sensor cable 3 13 15 A008132 Cable MiniMech 3 12 16 A007340 Catch magnet 3 13 16 A020284 Catch...

Page 99: ...Doc No 8030766 05 EN 21 18 D016543_03 Parts List Cables ...

Page 100: ...ssues wherever possible Talaris Sweden AB 642 84 Flen Sweden T 46 0 157 655 00 F 46 0 157 151 75 info talaris com www talaris com This document is for general guidance only Talaris Limited is pleased to give detailed specifications of its products in this document As the Company s products and services are continually being developed it is important for customers to check that the information cont...

Page 101: ...Doc No 8030761 04 EN Date 2009 10 20 MiniMech 010 Level 2 NRC 010 Parts List ...

Page 102: ...This page is intentionally left blank ...

Page 103: ...is Note and Reject Cassette NRC 010 This manual is not intended to be self instructing The service engineer must have proper training before using this manual Different revisions are described and the reader must observe which revision the text and illustration refer to ...

Page 104: ...Doc No 8030761 04 EN 4 Contents Preface 3 Obligations of the user 5 Parts List NRC 010 6 ...

Page 105: ...ical components can lead to life threatening injuries from electric shocks Unprofessional handling or incorrect connections can result in the ma chine no longer being safe for operation Electrical work shall only be performed by qualified personnel electricians Remember to take extra care when cover plates have been removed units disconnect ed or circuit boards unplugged The power supply contains ...

Page 106: ... 1 2 3 A008028 Cog segment 3 5 3 A008332 Cog segment 1 4 A008052 Reject plate MiniMech 2 5 4 A008320 Reject plate MiniMech WW 3 5 5 A002833 Screw PT K25X6 FZB 1 5 6 6957325 Screw MRT TT 4x12 1 5 7 A008103 Spring guide 1 5 8 A008022 Spring 1 2 9 A004392 Shaft 3 5 9 A008329 Shaft 1 5 10 A008360 Gear 1 5 11 A004458 Sticker 1 2 12 A008025 Pusher plate 3 5 12 A008333 Pusher plate worked 1 5 13 A008043 ...

Page 107: ...Doc No 8030761 04 EN 7 Parts List NRC 010 ...

Page 108: ... wherever possible Talaris Cash Dispensing AB 642 84 Flen Sweden T 46 0 157 655 00 F 46 0 157 151 75 info talaris com www talaris com This document is for general guidance only Talaris Limited is pleased to give detailed specifications of its products in this document As the Company s products and services are continually being developed it is important for customers to check that the information ...

Page 109: ...08131 O ring driving 10 A001556 Double detect assy 10 A008004 Endless belt 10x410x0 65 10 A008129 Belt 2MR 190 04 10 A008130 Belt 2MR 190 0 6 10 A003466 Pc board assy sensor pulse disc 10 A001508 Pulse disc 10 A008002 Endless belt semistretch 10 A008003 Endless belt semistretch 10 A008133 Cable MM double detect 10 A007981 02 PCB assy 10 A008020 IR diod 10 A008021 Photo transistor 10 A008134 Cable ...

Page 110: ... wherever possible Talaris Cash Dispensing AB 642 84 Flen Sweden T 46 0 157 655 00 F 46 0 157 151 75 info talaris com www talaris com This document is for general guidance only Talaris Limited is pleased to give detailed specifications of its products in this document As the Company s products and services are continually being developed it is important for customers to check that the information ...

Page 111: ...açÅ kç UMPMTRVLRJb m ÖÉ N OMMUJNNJNU aMNSTOM MINIMECH Communication Command reference manual 2011 02 code ...

Page 112: ...açÅ kç UMPMTRVLRJb OMMUJNNJNT Talaris may modify the technical characteristics of their products at any moment without previous notification For more accurate information contact your local sales organisation ...

Page 113: ...EDs 10 3 LOGICAL DESCRIPTION 11 3 1 Dialogue procedures 11 3 2 Commands overview 12 3 3 Reply message overview 13 4 COMMAND AND REPLY STRUCTURE 14 4 1 Data transmission 14 4 2 Message format 14 4 3 Commands overview 15 4 4 Commands and replies description 16 4 5 Optional timeout 47 4 6 Protrusion 48 5 STATUS HANDLING 49 5 1 Introduction 49 5 2 Status code cross reference 50 6 COMMUNICATION INTERFA...

Page 114: ...ng AB No form of copies or disclosure of content to third parties is allowed without formal written authorisation from Talaris Cash Dispensing AB Talaris Cash Dispensing AB can enhance or modify the technical characteristics of their products at any moment without previous notification to their users Therefore the information contained in this manual might not be properly Systems can enhance or mo...

Page 115: ... have been made For example New format of Command or Reply Limited function of Command Not compatible with old hardware or if the program is not compatible because of other major changes ZZ Revision Number Changed when the program has been updated or corrected The release is fully compatible with previous revisions NKQKO çåîÉåíáçåë áå íÜáë j åì äW Throughout this manual we will refer to standard A...

Page 116: ...here the application for the MINIMECHTM is executed The host can be any type of Terminal controller or a Personal Computer MINIMECHTM The Mini mechanism from Talaris Note A note is besides banknote also referred to other documents as value documents etc that is handled by the MINIMECH TM NQ Note Qualifier PS Power Supply SDD Single Denomination Dispenser ...

Page 117: ... This is a simple picture of the machine controller The MMC PCB is a four layer microcontroller based board J1 is a RS232C serial communication interface There are three LEDs on the MMC They are used to indicate different modes during machine operation The MMC has three different motordrivers and four different sensor I Os They are all used under normal operation to drive the mechanics and for sup...

Page 118: ...which keeps the length and thickness data of the notes currently known by the machine When the note data is cleared the machine will enter Learning notes mode This mode is indicated on the three LEDs on the MMC machine controller All three LEDs are flashing together in parallel at a frequency at about 3 Hz When the MINIMECHTM has entered the Learning notes mode the machine is ready to learn new no...

Page 119: ...ine will feed six notes and all of them will be rejected Verify the reply from the machine If the command was a Dispense with one note as argument the reply should be X 42 X 20 X 21 X 25 meaning a Dispense X 42 with no error X 20 and one note dispensed X 21 and five rejects X 25 If the command was a Dispense with more than one note requested the counters in the reply should show correct numbers ac...

Page 120: ... the machine is ready for a new command Machine working When the MINIMECHTM is working and busy it starts to toggle the light between the first and the second led with a frequency at about 1 Hz The machine doesn t accept any new command and a reply will be sent from the machine when the current work is ready Error detected If some kind of error is detected in the machine an internal error code is ...

Page 121: ...to execute it sending back to the host the adequate REPLY regardless of whether the operation has been successfully executed or not There is always a reply for each command except for the hardware reset command that restarts the firmware and doesn t send a reply On the other hand the MINIMECH TM will never send any message to the host unless it had been previously activated by receiving a command ...

Page 122: ...command is strictly required That is X 42 DISPENSE Later on each transaction will imply sending an order to dispense the notes and deliver it to the teller that s to say issuing the X 42 DISPENSE command Other movement commands can be X 41 PURGE X 43 TEST DISPENSE X 4A SINGLE NOTE DISPENSE X 4B SINGLE NOTE EJECT As service commands the following can be used X 40 STATUS X 44 RESET X 45 LAST STATUS ...

Page 123: ...and code Status code Information data The Command code is the hex value for the command producing this reply The Status code tells the host what the final result of the command has been It is a 1 byte hex coded value The Information data when necessary gives detailed information as required by the corresponding command A detailed analysis of the different Status codes and Information data will be ...

Page 124: ...om the host and all responses from the MINIMECHTM are on a one to one basis That is the MINIMECHTM must reply to a message before another command will be accepted and the MINIMECHTM cannot send an unsolicited response Messages are accepted by the transmission of ACK ACKnowledged or rejected by the transmission of a NAK Not AcKnowledged character A NAK is a request for the message to be repeated Th...

Page 125: ...e last operation completion status i e the last Purge Dispense or Test dispense status 10 sec X 46 CONFIGURATION STATUS The Configuration Status command instructs the dispenser to send its firmware and mechanical configuration 10 sec X 47 DOUBLE DETECT DIAGNOSTICS The double detect diagnostics command instructs the dispenser to operate its transport and feed system and report the idle average meas...

Page 126: ...atus codes which can appear in each one of the commands however full description of those status will be given in Section 5 of this Reference Manual In this section there will be references to the following two groups of commands Movement Commands X 41 PURGE X 42 DISPENSE X 43 TEST DISPENSE X 47 DD DIAGNOSTICS X 4A SINGLE NOTE DISPENSE X 4B SINGLE NOTE EJECT X 54 TEST MODE Non Movement Commands X ...

Page 127: ...nd of text X 03 B BCC Notes The status data bytes are broken down as follows DATA0 bit If bit is set to 1 0 Feed sensor blocked 1 Exit sensor blocked 2 ALWAYS 0 3 Reset since last status message 4 Timing wheel sensor blocked 5 ALWAYS 0 6 ALWAYS 1 DATA1 bit If bit is set to 1 0 ALWAYS 0 1 ALWAYS 0 2 ALWAYS 0 3 ALWAYS 0 4 Calibrating double detect performed when machine in idle mode 5 ALWAYS 0 6 ALW...

Page 128: ... STATUS Command Description The Status command instructs the dispenser to return its current sensor and operational status Command Time out The recommended time out for this command is 10 seconds Status Codes See chapter 5 2 status code cross reference ...

Page 129: ...ptional timeout chapter 4 5 E End of text X 03 B BCC Reply Message String H I S C DDD E B Where H Start of header X 01 I Comm identity X 30 S Start of text X 02 C Command X 41 D DATA0 D DATA1 D DATA2 E End of text X 03 B BCC Notes The status data bytes are broken down as follows DATA0 Status code for operation single character see chapter 5 2 DATA1 Number of notes past exit Single character value ...

Page 130: ...TM some or all of the notes may pass out of the delivery throat depending on the fault condition For this reason it is recommended that the purge command is only used in conjunction with responsible personnel Normally operation does not require externally commanded purges The purge reject and exit note counts may be based on suspect conditions and for this reason are not guaranteed to be accurate ...

Page 131: ...imeout chapter 4 5 E End of text X 03 B BCC Reply Message String H I S C DDD E B Where H Start of header X 01 I Comm identity X 30 S Start of text X 02 C Command X 42 D DATA0 D DATA1 D DATA2 E End of text X 03 B BCC Notes The status data bytes are broken down as follows DATA0 Status code for operation single character see chapter 5 2 DATA1 Number of notes past exit Single character value count 20 ...

Page 132: ...pick a specified number of notes from the note tray and transport them past the exit Invalid notes will be diverted to the reject area in the note tray and extra notes will be picked to replace them Command Time out The recommended time out for this command is 120 seconds Status Codes See chapter 5 2 status code cross reference ...

Page 133: ... timeout chapter 4 5 E End of text X 03 B BCC Reply Message String H I S C DDD E B Where H Start of header X 01 I Comm identity X 30 S Start of text X 02 C Command X 43 D DATA0 D DATA1 D DATA2 E End of text X 03 B BCC Notes The status data bytes are broken down as follows DATA0 Status code for operation single character see chapter 5 2 DATA1 Number of notes past exit Single character value count 2...

Page 134: ...e dispenser to pick a specified number of notes from the note tray and transport them to the reject area in the note tray The command is used for verifying correct performance of the MINIMECHTM Command Time out The recommended time out for this command is 120 seconds Status Codes See chapter 5 2 status code cross reference ...

Page 135: ...LRJb m ÖÉ OR OMMUJNNJNU Command X 44 RESET Command Message String T I S C E B Where T Start of Transmission X 04 I Comm identity X 30 S Start of text X 02 C Command X 44 E End of text X 03 B BCC Reply Message String ...

Page 136: ... or not the reset was successful Note the reset is a full hardware reset of the dispenser The machine is ready to receive new commands as soon as all three LEDs has been activated together But there will be a delay of approximately 5 seconds first double detect calibration before the dispenser enters the idle mode and would start to execute a received command This is the only command that does not...

Page 137: ...y Message String H I S C DDD E B Where H Start of header X 01 I Comm identity X 30 S Start of text X 02 C Command X 45 D DATA0 D DATA1 D DATA2 E End of text X 03 B BCC Notes The status data bytes are broken down as follows DATA0 Status code for operation single character see chapter 5 2 DATA1 Number of notes past exit Single character value count 20 hex DATA2 Number of reject events Single charact...

Page 138: ...ion The Last Status command instructs the dispenser to repeat the last operation completion status i e the last Purge Dispense or Test dispense status Command Time out The recommended time out for this command is 10 seconds Status Codes See chapter 5 2 status code cross reference ...

Page 139: ...y X 30 S Start of text X 02 C Command X 46 D DATA0 D DATA1 D DATA2 D DATA3 E End of text X 03 B BCC Notes The configuration data bytes are broken down as follows DATA0 Set to the firmware version number DATA0 VERSION 20 hex DATA1 Set to the firmware issue number DATA1 ISSUE 20 hex MINIMECHTM firmware is labelled 2011 XX YY where XX is the VERSION number and YY is the ISSUE number Note DATA0 and DA...

Page 140: ...N STATUS Command Description The Configuration Status command instructs the dispenser to send its firmware and mechanical configuration Command Time out The recommended time out for this command is 10 seconds Status Codes See chapter 5 2 status code cross reference ...

Page 141: ... E B Where H Start of header X 01 I Comm identity X 30 S Start of text X 02 C Command X 47 D DATA0 D DATA1 D DATA2 D DATA3 E End of text X 03 B BCC Notes The configuration data bytes are broken down as follows DATA0 Status code for operation single character see chapter 5 2 DATA1 Double detect channel A idle average measurement Value measurement 20 hex DATA2 Double detect channel B idle average me...

Page 142: ...instructs the dispenser to operate its transport system and report the idle average measurement of the mechanical reference plate in the double detect This command is only required for diagnostics purposes Command Time out The recommended time out for this command is 120 seconds Status Codes See chapter 5 2 status code cross reference ...

Page 143: ...Where H Start of header X 01 I Comm identity X 30 S Start of text X 02 C Command X 48 D DATA0 D DATA1 D DATA2 D DATA3 E End of text X 03 B BCC Notes The configuration data bytes are broken down as follows DATA0 Status code for operation single character see chapter 5 2 DATA1 The average thickness of the note fed Single character value thickness 20 hex DATA2 The average length of the note fed Singl...

Page 144: ...penser will run the transport in the forward direction for a short period to ensure the system has stabilised and then it will feed and reject one note The reply message consists of measurements taken on this note No notes are dispensed from the delivery throat This command is only required for diagnostics purposes Command Time out The recommended time out for this command is 120 seconds Status Co...

Page 145: ...bytes optional field See protrusion chapter 4 6 E End of text X 03 B BCC Reply Message String H I S C DDD E B Where H Start of header X 01 I Comm identity X 30 S Start of text X 02 C Command X 4A D DATA0 D DATA1 D DATA2 E End of text X 03 B BCC Notes The status data bytes are broken down as follows DATA0 Status code for operation single character see chapter 5 2 DATA1 Number of notes past exit Sin...

Page 146: ...nd Description The Single Note Dispense command instructs the dispenser to pick one note and stop with the note protruding from the delivery throat Command Time out The recommended time out for this command is 120 seconds Status Codes See chapter 5 2 status code cross reference ...

Page 147: ...hapter 4 5 E End of text X 03 B BCC Reply Message String H I S C DDD E B Where H Start of header X 01 I Comm identity X 30 S Start of text X 02 C Command X 4B D DATA0 D DATA1 D DATA2 E End of text X 03 B BCC Notes The status data bytes are broken down as follows DATA0 Status code for operation single character see chapter 5 2 DATA1 Number of notes past exit Single character value count 20 hex DATA...

Page 148: ...r a Single Note Dispense to instruct the dispenser to drive the note held at the delivery throat fully out to the customer If there is no note at the exit a standard purge will be performed Command Time out The recommended time out for this command is 120 seconds Status Codes See chapter 5 2 status code cross reference ...

Page 149: ... 04 I Comm identity X 30 S Start of text X 02 C Command X 54 E End of text X 03 B BCC Reply Message String H I S C D E B Where H Start of header X 01 I Comm identity X 30 S Start of text X 02 C Command X 54 D DATA0 E End of text X 03 B BCC Notes DATA0 Error status for operation is always X 20 Good Operation See also chapter 5 2 ...

Page 150: ...exit sensor feed sensor and transport clock sensors condition during and after the mechanical test stated below Mechanical The diverter mechanism is activated five times in each direction The note transport starts and stops five times The feed mechanism runs five times in each direction The LEDs indicates the sensor status until any new command is sent to the MINIMECHTM Command Time out The recomm...

Page 151: ... Where H Start of header X 01 I Comm identity X 30 S Start of text X 02 D DATA0 X 30 DDDDDDDD X 32 X 30 X 31 X 31 X 30 X 31 X 30 X 33 E End of text X 03 B BCC Notes DATA0 Status code is 30 hex 0 if the RD command was legal DATA0 Status code is 4F hex O if the RD command was illegal In this example is DDDDDDDD 20110202 which is the program ID in the MINIMECHTM The reply data string DDDDDDDD has var...

Page 152: ...MINIMECHTM are 100 Program ID 101 Machine ID 104 Max number of notes in one transaction 115 Baudrate 116 Parity 303 Dispense counter Lifelong 304 Reject Counter Lifelong 305 Total processed counter Lifelong 306 Dispense counter Trip 307 Reject counter Trip 308 Total processed counter Trip 313 Transaction counter Lifelong 314 Transaction counter Trip 350 Throat sensor calibration value 501 Reject r...

Page 153: ...example show when the baudrate is set to 9600 BPS WD 115 9600 The write data string DDDD has varying length depending on the data written with the WD command Reply Message String H I S D E B Where H Start of header X 01 I Comm identity X 30 S Start of text X 02 D DATA0 E End of text X 03 B BCC Notes DATA0 Status code is 30 hex 0 if the WD command was legal DATA0 Status code is 4F hex O if the WD c...

Page 154: ...ection contains a more detailed description of the write data items The items supported in the MINIMECHTM are 101 Machine ID 104 Max number of notes in one transaction 115 Baudrate 116 Parity 306 Notes dispensed Trip 307 Notes rejected Trip 308 Notes processed Trip 314 Transaction counter Trip 392 Learning notes 501 Reject reason counter 502 Error status counter ...

Page 155: ... notes processed since the machine was new RD 305 306 Dispense counter Trip RW Gets the total number of notes dispensed since this counter was cleared Cleared by writing 0 to it RD 306 WD 306 0 307 Reject counter Trip RW Gets the total number of reject events since this counter was cleared Cleared by writing 0 to it RD 307 WD 307 0 308 Processed counter Trip RW Gets the total number of notes proce...

Page 156: ...t 16 Reject rate exceeded 20 Non volatile ram error 22 Operation timeout 23 Internal queue error To clear the error counters write 0 to it Transport error RD 502 10 Feed failure RD 502 1 WD 502 0 503 Machine status R The internal machine status can be read out with this item The LEDs on the MMC flashes also these numbers if any status but NO_ERROR occurs Se chapter 2 5 10 OPERATION_TIMEOUT 19 FEED...

Page 157: ...imeout can therefore be adjusted between 20 sec and 1 min 50 sec with the optional timeout parameters O2 ASCII Command timeout sec X 30 0 20 X 31 1 30 X 32 2 40 X 33 3 50 X 34 4 60 X 35 5 70 X 36 6 80 X 37 7 90 X 38 8 100 X 39 9 110 This is an example what the Dispense 3 notes with optional timeout 40 seconds would look like Start of Transmission X 04 Comm identity X 30 Start of text X 02 Command ...

Page 158: ... notes when the single dispense command is issued on the MINIMECHTM The only reason why the machine does accept these two bytes is to keep this command compatible with the SDD 1700 command The bytes that can be added are P1 Protrusion separator X 50 P2 Length variable 0 8 X 30 X 38 As stated above It is possible to add protrusion information in the command But it has not any effect on the protrusi...

Page 159: ...ection describes in detail each individual status code sent back to the host by the MINIMECHTM Each one of the Status Codes will be provided with following information Status Code Mnemonic name Status Description Applicable Commands Recommended Actions Recommended Operator Message ...

Page 160: ... Write Data X 40 X 41 X 42 X 43 X 44 X 45 X 46 X 47 X 48 X 4A X 4B X 54 X 52 X 44 X 57 X 44 ASCII character A B C D E F G H J K T RD WD Good Operation X 20 X X X X X X X X X Feed Failure X 21 X X X X X X X X Mistracked Note At Exit X 24 X X X X X Too Long At Exit X 25 X X X X X Blocked Exit X 26 X X X X X X X X Transport Error X 2A X X X X X X X X Double Detect Error X 2C X X X X X X X X Diverter ...

Page 161: ...tatus Description This status is sent to the host when the command has been successfully executed Applicable Commands See chapter 5 2 status code cross reference Recommended Actions No action is required Operator Message There is no recommended message for this status ...

Page 162: ...r 5 2 status code cross reference Recommended Actions If the cassette is empty it should be removed and filled using the normal procedure If there are notes in the note tray the loading of the notes must be corrected Notes jammed in the feed sensor can also be a cause to this problem Clear jams and perform a Purge command If the error status persists call for service Operator Message The recommend...

Page 163: ...so occur if there are notes already in transport before the start of the transaction Applicable Commands See chapter 5 2 status code cross reference Recommended Actions The machine must be inspected and jam situations must be cleared Perform a Purge command and if it is successful issue Dispense command to verify proper function If the error status persists the machine must be put out of service u...

Page 164: ...See chapter 5 2 status code cross reference Recommended Actions The machine must be inspected and jam situations must be cleared Perform a Purge command and if it is successful issue Dispense command to verify proper function If the error status persists the machine must be put out of service until revised by a Field Service Engineer Operator Message The recommended message that the Application Pr...

Page 165: ... issue Dispense command to verify proper function If the error is caused by an unsuccessful calibration of the Exit sensor it is not cleared with a Purge command In this case make a Test Dispense to recalibrate the Exit sensor The Exit sensor will be calibrated on a normal Dispense or a Test Dispense command but it will not be calibrated on a Single Note Dispense command If the error status persis...

Page 166: ...e transport Applicable Commands See chapter 5 2 status code cross reference Recommended Actions The machine must be inspected and jam situations must be cleared Perform a Purge command and if it is successful issue Dispense command to verify proper function If the error status persists the machine must be put out of service until revised by a Field Service Engineer Operator Message The recommended...

Page 167: ...jammed under the double detect Applicable Commands See chapter 5 2 status code cross reference Recommended Actions The machine must be inspected and jam situations must be cleared Perform a Purge command and if it is successful issue Dispense command to verify proper function If the error status persists the machine must be put out of service until revised by a Field Service Engineer Operator Mess...

Page 168: ...iverter blade Applicable Commands See chapter 5 2 status code cross reference Recommended Actions The machine must be inspected and jam situations must be cleared Perform a Purge command and if it is successful issue Dispense command to verify proper function If the error status persists the machine must be put out of service until revised by a Field Service Engineer Operator Message The recommend...

Page 169: ...t is greater than the number of requested notes Applicable Commands See chapter 5 2 status code cross reference Recommended Actions The machine must be put out of service until revised by a Field Service Engineer Operator Message The recommended message that the Application Program should send to the operator is 2E WRONG COUNT ...

Page 170: ...ble detect Applicable Commands See chapter 5 2 status code cross reference Recommended Actions The machine must be inspected and jam situations must be cleared Perform a Purge command and if it is successful issue Dispense command to verify proper function If the error status persists the machine must be put out of service until revised by a Field Service Engineer Operator Message The recommended ...

Page 171: ...uring the current dispense Applicable Commands See chapter 5 2 status code cross reference Recommended Actions The application should repeat the transaction if the status appeared due to low quality notes Operator Message The recommended message that the Application Program should send to the operator is 30 REJECT RATE EXCEEDED CHECK NOTES ...

Page 172: ...plicable Commands See chapter 5 2 status code cross reference Recommended Actions Switch off and on the machine A learning note procedure will be required after the machine has been switched on Perform a Purge command and if it is successful issue Dispense command to verify proper function If the error status persists the machine must be put out of service until revised by a Field Service Engineer...

Page 173: ...can have a shorter timeout due to optional timeout parameters See chapter 4 5 This status can be due to a hesitant feed or a faulty Machine Controller Applicable Commands See chapter 5 2 status code cross reference Recommended Actions The Application Program can make a retry with the same command as used when the problem occurred If the problem still remains the machine must be taken out of servic...

Page 174: ...oller jam situations or notes torn apart Applicable Commands See chapter 5 2 status code cross reference Recommended Actions Switch off and on the machine Perform a Purge and issue a new Dispense If the error status persists the machine must be put out of service until revised by a Field Service Engineer Operator Message The recommended message that the Application Program should send to the opera...

Page 175: ...chine that includes invalid characters or is not supported by the machine Applicable Commands See chapter 5 2 status code cross reference Recommended Actions Retry the command and make sure it is in its correct format Operator Message The recommended message that the Application Program should send to the operator is 4F INVALID COMMAND ...

Page 176: ...the logical state OFF as inactive All interface signals meets the electrical specification of CCITT recommendation V 24 and EIA RS 232 C in asynchronous mode with 1 START BIT 7 DATA BITS 1 PARITY BIT and 1 STOP BIT Signals Data Signals Logical 1 below 3 V Logical 0 above 3 V Control Signals OFF logical 0 below 3 V ON logical 1 above 3 V Voltages are in reference to signal ground The port have its ...

Page 177: ...n be set to even E or odd O New parity is set by writing to item 116 Example WD 116 O sets new parity odd The setting can be verified with RD 116 Jumper1 Custom configuration controls the communication settings If jumper1 is open during system boot the system will always run with default values 4800 BPS and Even parity If jumper1 is closed during system boot the system runs with values set with it...

Page 178: ...m M m Ú é N pl e a N N n è O pqu a O Ò O _ o Ä ê P bqu a P P p Å ë Q blq a Q A Q a q Ç í R bkn k h B R b r É ì S h pvk C S c s Ñ î T _bi bq_ T d t Ö ï U _p k E U e u Ü ñ V eq bj F V f v á ó ic pr_ G W g w à ò _ sq bp H X h x â ô cc cp I Y i y ä ö a o dp J Z j z ã õ b pl op K k å ú c pf L rp l ç Table 6 01 1 Standard ASCII code set ...

Page 179: ...ë There are two different possibilities to communicate with the MINIMECHTM with or without handshaking SKSKN çããìåáÅ íáçå ïáíÜ Ü åÇëÜ âÉ In normal situations when handshaking is required the control signals in the MINIMECHTM end are used in the following way When the MINIMECHTM wants to transmit something to the host it turns on the RTS Request To Send circuit It will not start to transmit until t...

Page 180: ...RVLRJb OMMUJNNJNT Schematics for MINIMECHTM communication with handshake RTS CTS TxD RxD SG DCD DTR DSR RI 7 8 3 2 5 1 4 6 9 4 3 7 2 5 MINIMECH 25 pin female DSUB connector PC 9 pin female DSUB connector RTS CTS TxD RxD SG ...

Page 181: ...ndshaking is required the RTS and CTS pins 4 and 5 circuits must be connected together Schematics for MINIMECHTM communication without handshake RTS CTS TxD RxD SG DCD DTR DSR RI 7 8 3 2 5 1 4 6 9 4 3 7 2 5 MINIMECH 25 pin female DSUB connector PC 9 pin female DSUB RTS CTS TxD RxD SG ...

Page 182: ...RxD and TxD lines below Description Name Min ms Max ms Delay before dispenser issues RTS for sending ACK t0 10 Delay between CTS activated and ACK sending t1 10 Time between ACK is sent and RTS deactivated t2 25 75 Delay between CTS activated and reply sending t3 10 Time between reply is sent and RTS deactivated t4 5 15 Max time waiting for ACK from host t5 500 Delay before dispenser issues RTS fo...

Page 183: ...herever possible Talaris Cash Dispensing AB 642 84 Flen Sweden T 46 0 157 655 00 F 46 0 157 151 75 info talaris com www talaris com This document is for general guidance only Talaris Limited is pleased to give detailed specifications of its products in this document As the Company s products and services are continually being developed it is important for customers to check that the information co...

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