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‑A2‑

Nov./29/ 12

 

This Kit is designed for closed course competition purposes only. So please do not drive on a public road after the installation of this Kit.

 

Before starting the installation, make sure the engine and muffler are cool at below 35 degrees Celsius. (Otherwise, you will burn you.)

 

Prepare right tools for the work. (Otherwise, the installation with improper tools could cause breakage of parts or injuries to you.)

 

As some products and frames have sharp edges or protruding portions, please work with your hands protected. (Otherwise, you will suffer injuries.)

 

Always use new gaskets, seals and the like. The continued use of the worn or damaged ones will cause engine trouble.

The following show the envisioned possibility of injuries to human bodies and property damage as a result of disregarding the following cautions.

CAUTION

 

Those who are technically unskilled or inexperienced are required not to do the work. (Improper installation because of insufficient skill or knowledge could lead to parts breakage and subsequently to accidents.)

 

Before doing work, place the motorcycle on level ground to secure your motorcycle for safety's sake. (Otherwise, your motorcycle could overturn and injure you while you are working.)

 

Always start the engine in a well-ventilated place, and do not turn on the engine in an airtight place. (Otherwise, you will suffer from carbon monoxide poisoning.)

 

As gasoline is highly flammable, never place it close to fire. Make sure that nothing flammable is near the gasoline. (Otherwise it may cause a fire.)

 

Tighten to a specified torque using a torque wrench. (Otherwise, improper tightening may cause the bolts or nuts to get damaged or come off, leading to accidents.)

 

Never use the parts unspecified by us. (This may lead to parts breakage and consequent accidents)

 

If you find damaged parts when checking and performing maintenance of your motorcycle, do not use these parts any longer, and  replace them with new ones.

  

(The continued use of these damaged parts as they are could lead to accidents.)

 

When you notice something abnormal with your motorcycle while riding, immediately stop riding and park your motorcycle in a safe place to check what has gone wrong.

  

(Otherwise, the malfunction could lead to accidents.)

 

Carry out inspection and maintenance of your motorcycle correctly according to the instructions and guidelines in the service manuals. (Use TAKEGAWA-recommended fuel and engine oil.)

 

Fuel must always be high-octane gasoline. (Otherwise, troubles such as engine knocking may cause accidents.)

 

When driving a bike, a driver must always wear a helmet securely. Otherwise, the driver is likely to be subject to death or serious injury in an accident.

WARNING

The following show the envisioned possibility of human death or serious injuries to human bodies as a result of disregarding the following warnings.

Read all instructions first before starting the installation.

We do not take any responsibility for any accident or damage whatsoever arising from the use of this product not in conformity with the instructions in this Manual.

While working on this product, be sure to proceed with the proper work in accordance with the instructions.

Be sure to prepare the genuine service manual of the compatible models and work as instructed. The service and repair information contained in this installation instructions and the genuine service manual are intended for

use by qualified, professional technicians.

Be sure that any person who attempts service or repairs without the proper experiences, tools and equipment ask specialty shops or professional mechanics.

We shall be held free and harmless from any and all liabilities or claims for any defects of the parts/the product after installation, and use, and/or any other products/parts.

Do not use other manufacture’s ignition parts, or it will cause the failure.

The necessary parts for this kit should be all TAKEGAWA-recommended parts. Always use our recommended parts.

Use TAKEGAWA-recommended fuel and engine oil.

Do not keep engine running in idle position for long period of time. It exceeds engine temperature, which cause the damage of the engine.

Summary of Contents for DESMO TWINCAM 4V

Page 1: ...racing course Never use this product on public roads This kit is compatible with the above mentioned compatible models ONLY Note Do Not use this product for other models than listed above The cylinder...

Page 2: ...these damaged parts as they are could lead to accidents When you notice something abnormal with your motorcycle while riding immediately stop riding and park your motorcycle in a safe place to check w...

Page 3: ...is cylinder is aluminum one piece construction and the ceramic chrome plated inner wall allows the additional wear resistance and the reduced friction loss It also features both high gas tightness and...

Page 4: ...clamp 13 1 2 2 12 Spark plug cap COMP 1 30700 DSM T00 1 13 Plug cord joint 1 00 01 1012 1 14 High tension cord 500 mm 1 00 01 1043 1 15 Hyper CDI 1 05 03 0003 1 16 Head cover gasket set 1 06111 DSM T...

Page 5: ...1 136 25 22 5th speed 1 000 24 24 rear wheel drive mechanism Type Chain drive Main Reference Value High octane gasoline research method over 97 octane value Camshaft type Items Frequency Refer to pag...

Page 6: ...film shortage at high temperatures In case you use the breather cap be sure to use an oil catch tank at the same time Due to large displacement engine blow by gas volume may increase Larger capacity c...

Page 7: ...to stretch it too tight Turn the clutch release pinion clockwise until it comes to a halt and put the plain washer into the release pinion Clutch release arm Arm spring Plain washer 20 25N m 2 0 2 5k...

Page 8: ...carburetor and pull out the spring and throttle valve Pass the inner cable of the throttle cable through the carburetor top cover and then through the spring And compressing the spring fix the top cov...

Page 9: ...he spring fix the top cover and all to the throttle valve Fix the throttle valve to the carburetor by aligning a notch on the throttle valve with the throttle stop screw In the case of VM26 Insert the...

Page 10: ...he spark plug Lightly apply the Aluminum Special the heat resistant lubricating agent to the threaded portion on the plug And tighten the plug Install an exhaust muffler according to the installation...

Page 11: ...mp the top bridge at the highest point of the straight portion to avoid the tapered portion of front fork Before installing make sure that no interference occurs when the front fork is fully bottomed...

Page 12: ...PIckup pulse Ignition AC output Neutral Switch Racing use A C G e n e r a t o r f o r S p a r k A C G e n e r a t o r f o r L i g h t i n g TAKEGAWA C D I Green Black Red Black Red Blue Yellow Green...

Page 13: ...sity matches the region and outside temperature CAUTION Be sure to use a torque wrench and strictly keep the specified torque Gap Benchmark 0 6 0 7 mm Electrode section Gap Standard NGK ER8EH Plug wit...

Page 14: ...er Lock nut Adjust nut Unfasten two bolts on the oil filter cover and detach the oil filter cover oil filter and oil filter spring Change of Oil filters Check the O ring in an oil filter cover and cha...

Page 15: ...ed At idling Give the air screw a right turn The air fuel mixture gets dense Give the air screw a left turn The air fuel mixture gets lean Loosen the tightened air screw back to the 1 5 turn position...

Page 16: ...0133 Main jet 90 00 03 0110 Main jet 150 00 03 0134 Main jet 92 00 03 0111 Main jet 152 00 03 0135 Main jet 95 00 03 0112 Main jet 155 00 03 0136 Main jet 98 00 03 0113 Main jet 158 00 03 0090 Main j...

Page 17: ...timing adjustable at up to 24 degrees Integral ignition coil with built in CDI unit Fully covered stator coil to protect the ignition coil Weight saving R type 58 rotor 336 g Stator including cords 38...

Page 18: ...uard 09 07 006 3F4L 09 07 002 4F5L Compact cool The oil Compact Cool is designed more compact compared to our current oil cooler and the best for mini motorcycles such as Monkey Gorilla The oil passag...

Page 19: ...type andreducestheshockwhenthefrontshocksreboundandcompress L R Front Fork Set Both high rigidity and lightweight which are both essential for swingarm have been achieved with the well balanced struct...

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