COPY
‑B1‑
Nov./29/ 12
●
Installation of engine
●
Remove the engine
●
Connect ACG
Clutch cable
Clutch lever COMP.
〜
Installation Instructions
〜
☆
Before starting the installation, please prepare the relative service manual and necessary tools for the motorcycle.
☆
And prepare necessary optional parts as well. For details, please see the attached sheets.
☆
Caution: This installation instructions are for the models which this complete engine can be equipped.
☆
Please Note: Illustrations and photos may vary from actual hardware.
○
Install the engine COMP. to the frame referring to
the relative service manual for the motorcycle.
Caution : Be sure to follow the specified torque.
Warning : Do follow the instructions in the service
manual.
●
Installation of clutch cable:
○
Attach a clutch cable to the clutch lever, and route
the cable to the clutch cable receiver, being careful
not to stretch it too tight.
○
Turn the clutch release pinion clockwise until it
comes to a halt, and put the plain washer into the
release pinion.
Clutch release arm
Arm spring
Plain washer
20
〜
25N
・
m
(2.0
〜
2.5kgf
・
m)
○
Remove the engine and carburetor from the
motorcycle referring to the service manual of your
vehicle.
○
Replace the CDI with the supplied CDI referring to the
service manual of your vehicle.
○
Connect the wire from Engine COMP and the coupler
from the motorcycle.
☆
If you set up the main wire harness as a racing
purpose, connect the wires referring to the attached
wiring diagrams.
(See P-B6)
☆
For those who ordered without ACG
・
Remove the generator cover and install the
generator and flywheel following the instructions
of your ignition parts.
Caution : Be sure to follow the specified torque.
Torque:20
〜
25N
・
m (2.0
〜
2.5kgf
・
m)
Lock nut
Adjusting nut
Adjust bolt
Removal direction
Flange bolt
Clutch release arm
○
Install release arm with faced gap back, then hock
the spring to the arm and case while fully pull the
arm.
○
Attach the cable at cable receiver.
