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COPY

‑B5‑

Nov./29/ 12

About Optional Clutch Parts:

After removing a thermostat hole cap, install the 

thermo unit.

For details, see the Instruction Manual for the 

  

thermo unit.

The thermo unit alone does not function.

(Installation of thermo unit)

Oil Cooler Installation

In case a thermo unit is to be installed:

1.

 Install a thermo unit.

2.

Unfasten two oil plug bolts, and install an adapter

  

suitable for the kind of hose you will use. Then 

  

connect the hose.

 ※

Please see the instruction manual for the thermo

  

unit.

 ※

Please see the instruction manuals for the oil 

  

cooler kit and the adapter.

Rubber hose

Slim-line hose

Allegri’s hose

IN OUT

Thermostat hole cap

Oil hole plug

In case an oil cooler is not installed:

NEVER install a thermo unit or an oil hole plug. And in

case the thermo unit and / or an oil hole plug is

installed, DO be sure to remove it or them.

Relevance of Front Fork and Tire

  о

Clamp the top bridge at the highest point of the

   

straight portion to avoid the tapered portion of

   

front fork.

  ※

Before installing, make sure that no

   

interference occurs when the front fork is fully

   

bottomed.

 ○φ

30 Upright Front Fork

Tapered portion

Caution

NEVER install a 

    

thermo unit or an oil

    

hole plug if you do

    

not connect an oil 

    

hose to the clutch

    

cover.

    

There is a

    

possibility that the

    

engine is damaged

    

due to the oil

    

passage blockage.

Caution

There is a

    

possibility that the 

    

engine is damaged 

    

because the oil

    

passage will be 

  

    

blocked when the 

    

thermo unit or an oil

    

hole plug is installed.

In the case of not installing the thermo unit

1.

Detach the thermostat hole cap, and fit an oil hole

  

plug (option) into the oil hole.

2.

Apply engine oil to the O-rings of the thermostat 

  

hole cap, and tighten the hole cap to the

  

specified torque.

Caution : Be sure to follow the specified torque.

Torque: 13  N

m (1.3 kgf

m)

3.

Unfasten two oil plug bolts, and fit an adaptor to 

  

match the hose to be used.  And connect the hose.

 ※

For details, see the Instruction Manuals for an Oil

  

Cooler Kit and an Adaptor.

Summary of Contents for DESMO TWINCAM 4V

Page 1: ...racing course Never use this product on public roads This kit is compatible with the above mentioned compatible models ONLY Note Do Not use this product for other models than listed above The cylinder...

Page 2: ...these damaged parts as they are could lead to accidents When you notice something abnormal with your motorcycle while riding immediately stop riding and park your motorcycle in a safe place to check w...

Page 3: ...is cylinder is aluminum one piece construction and the ceramic chrome plated inner wall allows the additional wear resistance and the reduced friction loss It also features both high gas tightness and...

Page 4: ...clamp 13 1 2 2 12 Spark plug cap COMP 1 30700 DSM T00 1 13 Plug cord joint 1 00 01 1012 1 14 High tension cord 500 mm 1 00 01 1043 1 15 Hyper CDI 1 05 03 0003 1 16 Head cover gasket set 1 06111 DSM T...

Page 5: ...1 136 25 22 5th speed 1 000 24 24 rear wheel drive mechanism Type Chain drive Main Reference Value High octane gasoline research method over 97 octane value Camshaft type Items Frequency Refer to pag...

Page 6: ...film shortage at high temperatures In case you use the breather cap be sure to use an oil catch tank at the same time Due to large displacement engine blow by gas volume may increase Larger capacity c...

Page 7: ...to stretch it too tight Turn the clutch release pinion clockwise until it comes to a halt and put the plain washer into the release pinion Clutch release arm Arm spring Plain washer 20 25N m 2 0 2 5k...

Page 8: ...carburetor and pull out the spring and throttle valve Pass the inner cable of the throttle cable through the carburetor top cover and then through the spring And compressing the spring fix the top cov...

Page 9: ...he spring fix the top cover and all to the throttle valve Fix the throttle valve to the carburetor by aligning a notch on the throttle valve with the throttle stop screw In the case of VM26 Insert the...

Page 10: ...he spark plug Lightly apply the Aluminum Special the heat resistant lubricating agent to the threaded portion on the plug And tighten the plug Install an exhaust muffler according to the installation...

Page 11: ...mp the top bridge at the highest point of the straight portion to avoid the tapered portion of front fork Before installing make sure that no interference occurs when the front fork is fully bottomed...

Page 12: ...PIckup pulse Ignition AC output Neutral Switch Racing use A C G e n e r a t o r f o r S p a r k A C G e n e r a t o r f o r L i g h t i n g TAKEGAWA C D I Green Black Red Black Red Blue Yellow Green...

Page 13: ...sity matches the region and outside temperature CAUTION Be sure to use a torque wrench and strictly keep the specified torque Gap Benchmark 0 6 0 7 mm Electrode section Gap Standard NGK ER8EH Plug wit...

Page 14: ...er Lock nut Adjust nut Unfasten two bolts on the oil filter cover and detach the oil filter cover oil filter and oil filter spring Change of Oil filters Check the O ring in an oil filter cover and cha...

Page 15: ...ed At idling Give the air screw a right turn The air fuel mixture gets dense Give the air screw a left turn The air fuel mixture gets lean Loosen the tightened air screw back to the 1 5 turn position...

Page 16: ...0133 Main jet 90 00 03 0110 Main jet 150 00 03 0134 Main jet 92 00 03 0111 Main jet 152 00 03 0135 Main jet 95 00 03 0112 Main jet 155 00 03 0136 Main jet 98 00 03 0113 Main jet 158 00 03 0090 Main j...

Page 17: ...timing adjustable at up to 24 degrees Integral ignition coil with built in CDI unit Fully covered stator coil to protect the ignition coil Weight saving R type 58 rotor 336 g Stator including cords 38...

Page 18: ...uard 09 07 006 3F4L 09 07 002 4F5L Compact cool The oil Compact Cool is designed more compact compared to our current oil cooler and the best for mini motorcycles such as Monkey Gorilla The oil passag...

Page 19: ...type andreducestheshockwhenthefrontshocksreboundandcompress L R Front Fork Set Both high rigidity and lightweight which are both essential for swingarm have been achieved with the well balanced struct...

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