TAJIMA SAI MDP-S0801C(200x300)S Operation Manual Download Page 110

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Duplication, reprint, and modification in whole or in part of this manual without permission is prohibited.

Manufactured by:

Tokai Industrial Sewing Machine Co., Ltd.

NO.1800, Ushiyama-cho, Kasugai, Aichi-pref., 486-0901, Japan
Telephone:568-33-1161 Fax:568-33-1191

Distributed by:

Tajima Industries Ltd.

19-22, Shirakabe, 3-chome, Higashi-ku, Nagoya, 461-0011, Japan
Telephone:52-932-3444 Fax:52-932-2457

1st Edition: March, 2017

M-MDP-01E

Please keep this manual in handy even after use for future reference.

Summary of Contents for SAI MDP-S0801C(200x300)S

Page 1: ...Operation Manual MDP S0801C 200 300 S Embroidery machine Please keep this manual in handy even after use for future reference ...

Page 2: ......

Page 3: ... and specifications of this machine or the contents of the manuals are subject to change without prior notice in the interest of improving the product Copying of the contents of this manual without permission is prohibited Introduction Manual organization Name Purpose Operation Manual Refer to this manual when operating the machine Setup Guide Refer to this manual when setting up the machine Conve...

Page 4: ... Setting the orientation of the design and the start point 32 3 2 4 Moving the frame to the embroidery start point 33 3 2 5 Confirming that the design fits within the embroidery area 34 3 2 6 Selecting the speed 35 3 2 7 Starting the embroidery 36 3 2 8 Pausing the machine 38 3 2 9 When thread breaks during embroidery 40 3 3 Ending the embroidery 41 3 3 1 Removing the frame and fabric 41 3 3 2 Che...

Page 5: ...rame to be used 73 6 2 2 Memorizing the frame origin 74 6 2 3 Memorizing the frame origin upon power up 76 6 2 4 Setting the permissible range of movement for the frame 77 6 2 5 Returning the frame to its original position after manually moving it 78 6 3 Performing network settings 79 6 4 Setting the date and time 81 6 5 Setting the language used for display on the operation panel 82 6 6 Displayin...

Page 6: ...sing and before cleaning WARNING Use only for intended purpose This machine is designed for household use or for commercial use Use the product only for embroidering clothing textiles or other similar fabrics Do not disassemble repair or modify the machine If the machine fails to operate normally do not attempt to repair it on your own Contact your sales dealer Keep internally implanted electronic...

Page 7: ...ng Use only the supplied power cord and power adapter Avoid damaging the power cord all other wiring and cords and the power adapter Do not modify heat bundle or apply undue force pull on or twist to these parts Plug in the power plug securely so it is inserted all the way Never plug in or unplug the power plug with wet hands Immediately stop using the machine if the power cord is damaged has expo...

Page 8: ... made Never drop or insert any object into any opening Never block any of the machine s air openings Never operate the appliance with any air openings blocked Keep ventilation openings of the machine free from the accumulation of lint dust and loose cloth Check the condition of the needle Do not use bent needles Do not touch the fabric while embroidery is being carried out Do not pull or push fabr...

Page 9: ... threading bobbin or changing presser foot etc Always unplug machine from the electrical outlet when removing covers lubricating or when making any other user servicing adjustments mentioned in the instruction manual When turning off the power To disconnect turn all controls to the off O position then remove plug from outlet Proper grounding is important Connect this appliance to a properly ground...

Page 10: ...laces subject to extreme temperatures Use and store the machine in places where the temperature ranges from 5 to 40 C Do not place any liquids or small metallic objects nearby Do not place any containers with liquids or small metallic objects such as screws in the vicinity of the machine Do not remove the cover from the machine The machine must never be used while its cover is removed Do not look ...

Page 11: ...o allow sufficient space at least 20 cm at the right and left sides of the machine and between it and any walls or other obstructions so the movement of the frame is not blocked Observation and supervision required in the following cases A supervisor should be on hand to provide guidance when the machine is to be used by persons with disabilities persons who lack the knowledge and experience to op...

Page 12: ...Canada only DANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Do not modify the plug ...

Page 13: ...e as shown in sketch B if a properly grounded outlet is not available The temporary adaptor should be used only until a properly grounded outlet can be installed by a qualified electrician The green colored rigid ear lug and the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adaptor is used it must be held in place ...

Page 14: ... radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is ...

Page 15: ...ok directly at the laser beam WARNING stickers CAUTION ATTENTION VORSICHT PRECAUCIÓN CUIDADO 注意移動する刺繍枠で負傷するおそれあり運転中は刺繍枠の稼働域に手などを置かないこと Moving frame can cause severe injury Do not put your hands etc on the moving area of frame during operation Le déplacement du cadre peut causer des blessures graves Ne mettez pas vos mains etc sur la partie du cadre en mouvement pendant l opération Rahmen dies s...

Page 16: ...e 4 Frame holder Holds the tubular goods frame in place 5 Bed rotary hook The machine is equipped with a rotary hook and thread cutting device The under thread bobbin is placed on the rotary hook 6 Thread course Guides the upper thread 7 Thread tube Tube through which upper thread is passed 8 Thread stand Holds the upper thread 9 Stylus This stylus is designed for use with the touch panel 10 Opera...

Page 17: ...t Used to connect a USB memory or barcode reader Used mainly when connecting a USB memory 14 Frame drive system Moves the frame forward and back and right and left 15 LAN port Used to connect a LAN cable 16 Power switch Switches power to the machine ON OFF Power is on Power is off 17 Power inlet Connect the connector of the AC adapter 18 USB port Used to connect a USB memory or barcode reader Used...

Page 18: ...B memory is connected to the machine 5 Shown when a barcode reader is connected to the machine 6 Displays the number of embroidered times for the current design data 7 Displays the current time 8 Shown when the main shaft of the machine has stopped at the normal position 9 Selects a design data for embroidery 10 Sets the thread colors 11 Make the settings for lettering embroidery 12 Make various s...

Page 19: ...packed with the machine There are a number of icons that are used in common throughout the various screens of the operation panel Their purpose is the same on every panel When an icon is selected or when a setting is ready to be changed it is highlighted in yellow Icons Used in Common 1 3 Basic operations on the screens Icon Description Go back one screen Go to Home screen Confirm setting Go to ne...

Page 20: ... a new needle all the way into the needle bar until you feel it make contact 3 Position the needle so its groove faces forward then tighten the screw to secure it Chapter 2 Getting Ready to Embroider 2 1 Replacing needles Caution Always turn off the machine s power switch before you replace any needles If needles are not secured properly the thread may break or the needles may bend or break making...

Page 21: ...re that its path is correct at each position The numbers that appear in the illustration below correspond to the needle numbers 1 Place the spools of thread on the thread stand 2 Lift up the thread pressing shaft 2 2 Threading the upper thread When using a thread cone with a small hole remove the thread stand blade 4 1 2 3 4 5 6 7 8 1 1 3 6 8 5 7 2 4 1 3 6 8 5 7 2 4 2 3 5 8 7 6 5 6 7 8 4 3 2 1 ...

Page 22: ...in the tension base 4 Once the upper thread has through the thread tube opening thread it as shown in the illustration to the right 5 As illustrated to the right pass the upper thread through the thread guide and then pass it around the thread breakage detection disk An arrow which shows the direction in which the upper thread should travel is imprinted around the thread breakage detection disk Fo...

Page 23: ... the hole at the top 7 As illustrated to the right thread the upper thread through the needle eye 8 Replace the thread pressing shaft and press it down until it clicks into place The upper thread can be threaded through the hole in the take up lever more easily if it is folded in two If using a threader Accessory part pass the thread through the needle eye as shown below ...

Page 24: ...ic threads gold or silver threads or threads with high tensile strength spool nets Accessory part should be placed over the spools By using spool nets you can help prevent thread snarling If the spool net is too long fold it back so it is better matched to the size of the spool ...

Page 25: ...move the bobbin case from the rotary hook 1 While positioning the bobbin so its thread winding direction is clockwise insert it into the bobbin case from the right side 2 Holding the end of the thread guide the under thread through the slit 1 in the bobbin case 3 Guide the under thread to the spring edge 2 2 3 Setting the under thread Caution Make sure to turn off the power switch before you take ...

Page 26: ...et to the appropriate amount If an adjustment is necessary turn the thread tension adjustment screw using the bobbin case use flat head screwdriver 5 Wrap the under thread twice around the thread guide coil 1 Pull out about 5 cm length of under thread from the bobbin case 2 Place the bobbin case inside the rotary hook and listen for it to click 2 3 3 Placing in rotary hook Let the under thread han...

Page 27: ...and a width of 300 mm 6 2 Frame settings 2 4 1 Mounting the fabric on the embroidery frame In order to ensure that the embroidery finish will look good it is important to correctly stretch out the fabric over the embroidery frame To carry out this work the embroidery frame should be placed on a table or other level surface 1 Loosen the adjustment screw on the outer frame 2 Position the fabric on t...

Page 28: ...ry frame 1 Pick up the embroidery frame and hold it so the inner frame is visible and faces upwards 2 Push in the frame so that the arms on the right and left sides of the frame are engaged with the clips of the frame holder 3 Push the embroidery frame in until the front edges of the frame holder s fixtures click into place in the holes at the front of the attachment arm Stretch out the fabric onl...

Page 29: ...itch The machine starts up and the Home screen is displayed on the operation panel Also the START and STOP button on the operation panel will light up Initially it is set so that a confirmation screen prompting you to store the frame origin is displayed before the Home screen is displayed Tap to memorize the frame origin Chapter 3 How to Perform Embroidery 3 1 Turning on the power Caution Keep han...

Page 30: ...28 Chapter 3 How to Perform Embroidery 3 If an embroidery has been paused partway through and the power has been cycled the Paused screen is displayed instead of the Home screen ...

Page 31: ...ble 1 Connect the USB memory USB flash drive to the USB port on the side of the operation panel 2 Tap on the Home screen The Design Load screen is displayed 3 Tap Folders and designs are displayed in the Design List screen Tap to switch pages 3 2 Starting the embroidery 3 2 1 Loading the design to be embroidered Use USB 2 0 compatible devices formatted in the FAT FAT32 file system Caution Be aware...

Page 32: ... T2 TBF format T3 TCF format B DSB format Z DSZ format U U code format 6 Tap The selected design is loaded and the Needle No Setting screen is displayed The design load source is displayed in the upper left corner of the screen USB memory USB flash drive LAN Record Favorite When a design is loaded from USB memory USB flash drive a reduced size image thumbnail of the design is displayed after the d...

Page 33: ...n be changed Additionally when you want to use a design that has no steps assigned to it you can set the appropriate needle numbers and then carry out embroidery Here we will explain the procedure for changing the needle No of a step For details on setting steps 4 6 Editing the steps of a design 1 On the Needle No Setting screen tap the icon for the first step 2 Tap the needle No 1 to 8 that has t...

Page 34: ...nts indicated in the design preview The specified position is displayed in red 3 Tap The Frame Position Setting screen is displayed 3 2 3 Setting the orientation of the design and the start point When embroidering a cap as a finished product using cap frame select 180 This is because when using a cap it is mounted upside down on the machine When you are using a design that has already been rotated...

Page 35: ...area surrounding the frame Otherwise there is a risk of injury due to the movement of the frame If you turn on the laser crosshair marker beforehand you can easily see the place where the needle is going to fall This makes it easier to determine the start point of the design 4 11 Using the laser crosshair marker With each press of the center button of the frame travel keys the speed of frame movem...

Page 36: ...dery area Caution Keep hands away from the area surrounding the frame and needle bar case while the trace is being carried out Otherwise there is a risk of injury due to the movement of the frame and needle bar case If the needle position is not at the position of the laser crosshair marker before the trace is started the needle position moves to the position of the laser crosshair marker first an...

Page 37: ... at high speed 800 rpm H To embroider at medium speed 500 rpm M To embroider at low speed 250 rpm L 3 Tap You will be returned to the Embroidery Start screen If a start message has been set for the design the start message screen is displayed 3 2 6 Selecting the speed The default setting is H 800 rpm The speed can also be changed when the machine is paused while an embroidery is in progress If a s...

Page 38: ...embroidery settings Tap on the Setting screen and the Info Maintenance Setting screen is displayed 6 5 Setting the language used for display on the operation panel 6 6 Displaying information about the machine 4 The number of stitches in the design is displayed as the sewn design stitch count and the total stitch count 5 The current frame coordinates are displayed To display frame coordinates corre...

Page 39: ...is displayed on the operation panel and the current position of the needle is indicated with a marker Also areas where embroidery has been completed are shown in gray When the embroidery is finished the Embroidery Complete screen is displayed 2 To finish with the embroidery tap NO To embroider the same design again tap YES If you tapped YES the Embroidery Start screen is displayed ...

Page 40: ...isplayed on the Embroidery Start screen 3 2 8 Pausing the machine 1 2 3 4 Number Icon Description 1 Thread is trimmed automatically and embroidery is stopped Returns to the Embroidery Start screen 2 Opens the Needle No Setting screen 4 6 Editing the steps of a design 3 Thread is trimmed automatically and embroidery is stopped Returns to the Home screen 4 The needle bar case moves to the position o...

Page 41: ...paused position Starting the embroidery again from the beginning Tap and then tap YES Thread is trimmed automatically and embroidery is stopped Also you are returned to the Embroidery Start screen Ending the embroidery Tap and then tap YES Thread is trimmed automatically and embroidery is stopped And you are returned to the Home screen ...

Page 42: ...ion of the under thread If the under thread is not threaded properly in the bobbin case correct this by re threading it Also if there is no longer any bobbin thread or if there isn t much thread left replace the bobbin 2 3 Setting the under thread Once the thread breakage issue has been dealt with press the START button on the operation panel Embroidery will resume 3 2 9 When thread breaks during ...

Page 43: ...ch shows a view of the fabric from the side and check that the thread tension is appropriate The upper thread tension is raised by turning the thread tension dial upwards To lower the tension of the upper thread turn the dial down 3 3 Ending the embroidery 3 3 1 Removing the frame and fabric 3 3 2 Checking the tension of the upper thread Upper thread Under thread does not appear on the front of th...

Page 44: ...heck the tension of the upper thread the thread lock needs to be in the raised position as shown below It cannot be checked properly if the thread lock is not raised 3 3 3 Turning off the machine s power Caution When you need to cycle power to the machine turn off the power wait at least 5 seconds or more then turn it back on ...

Page 45: ... be sewn and you can carry out repair sewing Here s how to set the machine so only the wallpaper is shown in its display This setting can be conveniently used to prevent inadvertent operations 1 Tap on the Home screen The Home screen is no longer displayed and is displayed 2 To return to the original display tap The Home screen is displayed Chapter 4 Getting the Most Out of the Machine 4 1 Hiding ...

Page 46: ... design as a favorite 1 Tap on the Home screen The Design Load screen is displayed 2 Tap The Design List screen is displayed 3 Select the design you want to store in the favorites and then tap The selected design is stored in the favorites and is displayed in the lower left corner of the design 4 2 Storing a design as a favorite or removing it is displayed only when the Record contains something I...

Page 47: ...p the design you want to remove from the favorites The displayed at the lower left corner of the screen changes to 3 Tap The confirmation screen is displayed 4 Tap YES The selected design is removed from the favorites and the in the lower left corner of the design disappears If is tapped while in the Favorite List screen the design disappears from the List screen ...

Page 48: ...broidery such as setting the needle numbers and the embroidery start point 3 2 2 Setting the needle number and related sections thereafter 4 3 Loading designs from records or favorites Once a design has been loaded it is stored in Record Up to 200 designs can be stored in Record If the 200 design limit is exceeded designs will be erased with the oldest being erased first is displayed only when the...

Page 49: ... the design creation software 5 Turn on the machine s power switch 6 Tap on the Home screen The Design Load screen is displayed 7 Using the design creation software send the design to the machine For information on how to use the design creation software refer to the manual for the design creation software 4 4 Loading a design from a PC using a LAN cable If you want to directly connect the PC to t...

Page 50: ...r to read the barcode that was printed in step 2 The design is loaded and the Start Point Setting screen is displayed Next you should perform the other steps that need to be carried out before you can start an embroidery such as deciding on the orientation of the design and setting the embroidery start point 3 2 3 Setting the orientation of the design and the start point and related sections there...

Page 51: ...n perform embroidery Any of the following operations can be inserted between steps Bring frame out Pause embroidery Repeat step 1 Tap on the Home screen The Design Load screen is displayed 2 Tap the source from which you want to load a design and then load the design The Needle No Setting screen is displayed 3 2 1 Loading the design to be embroidered 4 3 Loading designs from records or favorites 4...

Page 52: ...m the Pause screen this icon is not displayed 3 Displays the thread color and needle No 4 Removes the inserted operation 5 Displays the Thread Color Setting screen 6 Inserts a step repetition operation 7 Inserts a pause operation 8 Returns to the Home screen 9 Inserts a bring frame out operation 10 Displays the embroidery s step number thread color and needle No 3 1 2 4 10 7 9 6 5 8 This is the ne...

Page 53: ...etting screen tap the icon for the step for which you want to set the needle No The icon of the step that was tapped and the needle No set for the step are highlighted in yellow 2 Tap the needle No 1 to 8 that carries the color of thread that you want to set for the step The needle No is set to the step ...

Page 54: ...s feature can be conveniently used at times when for example you need to place appliqué on the fabric 1 In the Needle No Setting screen tap the specific step where you would like to perform the frame out function The icon of the step that was tapped and the needle No set for the step are highlighted in yellow 2 Tap The frame out function is added immediately after the step that was selected in ste...

Page 55: ...screen tap one of the step icons to which the pause is to be added The icon of the step that was tapped and the needle No set for the step are highlighted in yellow 2 Tap A pause operation is added immediately after the step that was selected in step 1 3 Tap The step is set To erase the pause operation tap that was added at the step and then tap ...

Page 56: ...o Setting screen tap the icon for the step into which the step repetition is to be inserted The icon of the step that was tapped and the needle No set for the step are highlighted in yellow 2 Tap The step repetition operation is added immediately after the step that was selected in step 1 Also the steps that follow are no longer displayed 3 Tap The step is set To erase the step repetition operatio...

Page 57: ...olor Setting screen is displayed 2 Tap The Thread Maker Setting screen is displayed 3 Select the name of the thread maker and then tap The Thread Color Setting screen is displayed 4 7 Setting the thread colors Setting method Description Select from the database Selections from the database can be made for the thread s maker name code and color Select from the color palette The thread s color can o...

Page 58: ...Once the color has been selected the Name and Code are displayed You are returned to the List of Thread Color Setting screen 5 Repeat steps 2 through 4 until the maker and color have been set for all needles up to needle No 8 6 Tap You are returned to the List of Thread Color Setting screen ...

Page 59: ...lor Palette screen is displayed 3 Select the thread color for needle No 1 and then tap The needle No 2 Color Palette screen is displayed 4 Repeat step 3 until the thread color has been set for all needles up to needle No 8 5 Tap You are returned to the List of Thread Color Setting screen Tap in the lower left part of the screen and you are returned to the List of Thread Color Setting screen ...

Page 60: ... red 2 To return the frame tap The frame goes back to its original position and the Home screen is displayed 4 8 Bringing the frame out quickly Caution If the frame is brought out while thread is still attached to the fabric the thread could go slack And in such cases when the embroidery is restarted the slack in the thread could stick out from the fabric Please trim the thread manually beforehand...

Page 61: ...e Example of use for repair sewing after thread breaks After the thread breaks if you restart from a position where the stitches overlap slightly the resulting product will look better 1 Tap and return the frame to a position where two or three stitches can overlap a place where the sewing was all right With each tap of the frame returns by one stitch 2 Press the START button on the operation pane...

Page 62: ...frame to the position you want The frame stops when you release your finger from the arrow icon 3 Tap to return to the Home screen 4 10 Manual operation Caution If the frame is brought out while thread is still attached to the fabric the thread could go slack And in such cases when the embroidery is restarted the slack in the thread could stick out from the fabric Please trim the thread manually b...

Page 63: ...ition is displayed 2 Tap or With each tap of the needle bar case slides Also the indication for the needle No changes Caution If the frame is brought out while thread is still attached to the fabric the thread could go slack And in such cases when the embroidery is restarted the slack in the thread could stick out from the fabric Please trim the thread manually beforehand to prevent this 4 10 3 Tr...

Page 64: ...med manually is displayed on the screen 1 Tap Example In the case of the Manual Color Change screen Thread is trimmed Also while the thread is being trimmed an hourglass is displayed on the screen Caution Keep hands away from the area surrounding the needles and frame Otherwise there is a risk of injury when the needles come down and the frame moves ...

Page 65: ... is shown in the crosshairs 3 To turn off the laser crosshair marker move the needle bar case using in the Color Change screen 4 11 Using the laser crosshair marker The laser crosshair marker can be lighted from the Home screen the Ready to Embroider screen and in the Embroidery Paused screen 1 2 Home screen 3 2 7 Starting the embroidery 3 2 8 Pausing the machine If the frame is brought out while ...

Page 66: ... available DG product Once a design is created USB memory USB flash drive or the network functionality can be used to load the design into the machine and use it for embroidery Please contact your sales dealer for information on how to obtain the design creation software how to install it and how to use it 4 12 Using design creation software ...

Page 67: ...he Home screen The Font Selection screen is displayed 2 Select the font to be used and then tap The Maximum Width of Text Setting screen is displayed Chapter 5 Lettering Embroidery Designs created using the lettering embroidery function can consist of only one color Textual embroidery designs that have been created are automatically given a file name when they are stored in Record 5 1 Lettering em...

Page 68: ...tap To set character height to 7 mm To set character height to 15 mm To set character height to 30 mm The Text Entry screen is displayed 5 Enter the text to be embroidered and then tap The maximum width of the character string can be set to any value from 5 to 300 mm If you want to enter numerals special symbols etc tap the to switch pages To erase a character that has been entered tap ...

Page 69: ...r of stitches in design 5 Height of set design in mm units 6 Tap The character spacing selection icons Whole or Part are displayed to the right of the icon 7 Select the character spacing and then tap To make spacing between the characters uniform Whole To individually set space between characters Part The character spacing setting icons are displayed 1 2 4 3 5 ...

Page 70: ...e screen and the character string is displayed using the character spacing that was set 11 To complete the settings for the character string tap in the Confirm Image screen The Needle No Setting screen is displayed Set the thread color and needle No The character spacing can be set to any value from 50 to 100 mm The default setting is 0 5 mm The two characters that were selected are displayed in r...

Page 71: ...een The Setting screen is displayed 2 Tap The Embroidery Setting screen is displayed Chapter 6 Setting the Machine 6 1 Adjusting the embroidery settings Function Details Setting Default setting Thread Detection Detects any breakage in the upper under thread YES NO YES Return stitches Determines whether to sew return stitches at the start of embroidery YES NO YES Length of upper thread to remain af...

Page 72: ...will be stopped when thread breakage is detected When disabled the machine won t stop even if the thread breaks and the embroidery will continue 1 Display the Embroidery Setting screen 2 Tap YES or NO for Thread Detection To detect thread breakage YES To not detect thread breakage NO To cancel a setting tap A confirmation screen is displayed tap YES the selected setting will return to its previous...

Page 73: ...ad is trimmed Long Middle default setting and Short are the 3 settings that can be selected from 1 Display the Embroidery Setting screen 2 Using of change the setting 6 1 2 Sewing return stitches at the beginning of the embroidery Enable the setting for return stitches when the beginning stitches of a design is unstable Some designs are already set so return stitches are sewn 6 1 3 Changing length...

Page 74: ... same needle No is to be used for the letters Whether or not the thread is to be trimmed can be set using the number of jump stitches stitches where needle does not come down At the default setting of 3J the thread is automatically trimmed in places where jump stitches continue for 3 or more stitches 1 Display the Embroidery Setting screen 2 Using of change the displayed setting Trim the thread af...

Page 75: ...sing the large sized frame 200 300 Tubular 1 When using the small sized frame 100 100 Tubular 2 When using the cap frame optional Cap 6 2 Frame settings 6 2 1 Setting the type of frame to be used Caution If the settings are not suitable for the frame being used the frame could come into contact with parts of the machine and cause damage to the frame or the machine itself Make sure the setting matc...

Page 76: ...ntact with the frame during embroidery causing damage as a result The frame coordinates are not displayed correctly Discrepancies occur with regard to the permissible range of movement for the frame 6 2 4 Setting the permissible range of movement for the frame 1 Tap on the Home screen The Setting screen is displayed 2 Tap The Frame Setting screen is displayed 3 Tap A confirmation message is displa...

Page 77: ... Setting the Machine 6 4 Tap YES The frame moves and the process for memorizing the frame origin is carried out Once the frame origin has been successfully memorized you will be returned to the Frame Setting screen ...

Page 78: ...p YES or NO for Frame origin memory at the power ON To display a message concerning memorization of the frame origin when the machine is powered up YES default setting To not display a message concerning memorization of the frame origin when the machine is powered up NO 4 If NO was selected in step 3 a confirmation message is displayed so tap YES Once the setting has been completed you will be ret...

Page 79: ...rame 1 Tap on the Home screen The Setting screen is displayed 2 Tap The Frame Setting screen is displayed 3 Tap YES or NO for Frame limit setting To move the frame only within the area defined by the frame limits and stop the embroidery whenever the frame limits are exceeded YES default setting To have the frame not stop at the frame limits NO 6 2 4 Setting the permissible range of movement for th...

Page 80: ...en the machine was stopped partway through a design 1 Tap on the Home screen The Setting screen is displayed 2 Tap The Frame Setting screen is displayed 6 2 5 Returning the frame to its original position after manually moving it Caution Do not place hands or anything else near the frame when any of the following are being carried out Otherwise there is a risk of injury due to the movement of the f...

Page 81: ...these settings have been made you can connect a LAN cable and load designs from a PC 1 Tap on the Home screen The Setting screen is displayed 2 Tap The Network Setting screen is displayed 3 Tap Network then select how the network is to be used To not use the network NO To consecutively load designs that have been sent by a PC Auto To select designs sent by a PC in the Design List screen Manual 6 3...

Page 82: ...ed 6 Enter each address using the numeric keypad and then tap The network address is set We recommend using the network address values that were set for the machine beforehand If you want to change the network addresses please consult with your sales dealer The default values for the addresses are as follows IP Address 192 168 0 10 Subnet 255 255 255 0 Gateway 192 168 0 1 Only IPV4 addresses are s...

Page 83: ...Machine 6 1 Tap on the Home screen The Setting screen is displayed 2 Tap The Date Time Setting screen is displayed 3 Set the date and time using and then tap You are returned to the Setting screen 6 4 Setting the date and time ...

Page 84: ...s displayed 2 Tap The Info Maintenance Setting screen is displayed 3 Tap The Language Setting screen is displayed 4 Tap 日本語 Japanese or English 6 5 Setting the language used for display on the operation panel Tap to return to the previous screen and the display language will change ...

Page 85: ...is displayed 2 Tap The following is displayed on the Info Maintenance Setting screen The date and time currently set on the machine Upper row model name Lower row machine number Color change potentiometer value numerical value of sensor that indicates needle position Network settings of the machine Machine s software version information 6 6 Displaying information about the machine ...

Page 86: ...Tap on the Home screen The Setting screen is displayed 2 Tap The Wallpaper Setting screen is displayed and the current wallpaper is displayed 3 Select the color of wallpaper using and then tap You will be returned to the Setting screen 6 7 Changing the wallpaper color on the operation panel The wallpaper color can be selected from the following Green Gray Pink Yellow Blue ...

Page 87: ...ail to operate normally if any of these settings are changed Icon Description Machine Number Setting Error Stack Display Memory Backup Maintenance Return to the fixed position of main shaft Maintenance Motor Excitation Maintenance Touch panel compensation A S after Auto Data Set Input of Test Design Password Setting Startup Lock Time based Functional limit Design Related Setting Usage of Condition...

Page 88: ...ed results will not be good and it could lead to bent needles and the malfunction of the machine Hats that are not of the cap type Hats made of fabric that tends to get wrinkled or stretches and contracts easily Hats that are of a size that won t fit in the cap frame small hats or extremely shallow hats Range within which embroidery can be carried out When sewing designs using the cap frame allow ...

Page 89: ...ng part of the cap frame unit there are two slits at right and left Slide in the cap frame unit until these two slits are engaged by the two knobbed screws and until the unit cannot be pushed in any further 5 Tighten the knobbed screws two places at right and left that were attached in step 2 If the interconnecting portion of the cap frame unit is difficult to push in when attaching the cap frame ...

Page 90: ...table surface such as a table or stand and use the clamp to fix it in place 2 Place the cap frame over the tubular part of the cap frame gauge 3 Align the cutout portion of the cap frame with the position of the guide on the gauge and push in the cap frame Keep pushing in until the lock levers two places click into place and the cap frame is secured If the screw holes are not aligned slightly loos...

Page 91: ...pwards and insert the sweatband under the holder on the cap frame Push the cap in until the visor reaches the forward edge of the holder Also adjust the positioning of the cap so that the center of its visor is aligned with the guide line 7 Position the fastening band along the base of the cap s visor then fasten it with the latches If the fastening band is loose or too tight and the cap cannot be...

Page 92: ...the clip holders two places 10 Press the lock levers two places on the gauge and then pull off the cap frame from the gauge 1 While turning the visor of the cap to the right so it will not make contact with the machine insert the cap frame in the drive ring 2 Adjust the direction of the cap frame so the visor of the cap faces directly upwards 7 1 3 Positioning the cap frame on the cap frame unit 1...

Page 93: ...lection screen is displayed 2 Tap Cap This completes the steps necessary to get ready to embroider using the cap frame How to start the embroidery Chapter 3 How to Perform Embroidery If the cap is shallow change the position at which the needle plate guide of the cap frame unit two places at right and left is attached so that the cap frame can be set in place correctly If it is difficult to lock t...

Page 94: ...lete remove the cap 1 Press the lock levers three places and remove the cap frame 2 Remove the clips that were attached to the clip holders 3 Open the latches and remove the fastening band from the cap 4 Remove the cap from the cap frame 7 1 5 Removing the cap frame 2 1 ...

Page 95: ...er the number the thinner the thread 2 The lower the number the finer the needle The higher the number the thicker the needle Chapter 8 Appendix 8 1 Producing beautiful embroidery Fabric Upper thread Needle size 2 Material Size 1 Thin fabrics such as georgette and organdy Polyester rayon 75d 2 or 120d 2 No 9 through 11 Felt knitted fabrics such as T shirts No 9 through 12 Caps thick fabrics such a...

Page 96: ...le Inside needle plate 1 Use the Phillips end of the Z shaped screwdriver to remove the screws from the needle plate and then remove the needle plate from the bed 2 Use the brush to clean away any dust or waste thread that may have accumulated around the thread trimming knife 3 After cleaning is finished attach the needle plate to the bed and use the Phillips end of the Z shaped screwdriver to fas...

Page 97: ...d on a routine basis Places to oil Frequency Supplied accessories used Rotary hook race With each use Oil All needle bars and felt inside needle bar case Once a week Flat head screwdriver 2 5 75 Oil Moving parts in arm Once a year Phillips screwdriver 6 100 Oil Caution Switch power off before beginning the task For lubrication use either the supplied oil TF or commercially available sewing machine...

Page 98: ...needle bar Apply oil to all needle bars 2 Use a flat head screwdriver 2 5 75 to remove the screws at right and left from the bottom cover and remove the bottom cover 3 Apply a few drops of oil to the felt in the needle bar case 4 Once the lubrication is completed replace the bottom cover and fasten the screws at right and left using a flat head screwdriver 2 5 75 Caution Be careful not to pinch an...

Page 99: ...ops of oil at the locations shown in the illustration below Vicinity of lubrication hole on shaft a Moving part of lever b Gold colored bushing c 4 Once the lubrication is completed replace the right side cover and fasten the screws in both places using a Phillips screwdriver 6 100 5 Re attach the caps over the screws The screw caps can be removed more easily if you insert tweezers or other narrow...

Page 100: ...message screen is displayed This does not mean the machine stopped due to an abnormality or malfunction Embroidery can be continued 8 3 Troubleshooting In some cases depending on the type of error the screen will not go away even if you tap RESET on the message screen In such cases turn off the machine s power then turn it back on Code Message Measures to take 1B1 Stop by frame stepping code Carry...

Page 101: ...e exceeded Stop use of the machine and contact your sales dealer 291 Upper Thread Break The machine detected thread breakage Check the thread If the thread is broken replace the thread Also the tension base should be cleaned If the issue cannot be resolved contact your sales dealer 2 2 Threading the upper thread 2 3 Setting the under thread 8 2 1 Cleaning the machine 293 Bobbin Thread Break The ma...

Page 102: ...t be resolved contact your sales dealer 321 Frame driver irregular signal Frame driver irregular signal detected 322 X Driver irregular signal X axis driver irregular signal detected 323 Y Driver irregular signal Y axis Driver irregular signal detected 32C X axis frame travel incomplete X axis frame travel is incomplete 32D Y axis frame travel incomplete Y axis frame travel is incomplete 32E X axi...

Page 103: ...econds or more then turn it back on If the issue cannot be resolved contact your sales dealer 5B1 Design information error Data cannot be input Information is not appropriate Check the design 5B2 Networking error Software Not connected with Network software Check to make sure that the LAN cable is connected properly and that the settings on the PC or other devices are appropriate 5C1 Frame origin ...

Page 104: ...eplacing needles Adhesive from appliqué has stuck to needles Remove the adhesive from the needles Replace needles 2 1 Replacing needles Rotary hook is dirty The rotary hook has not been oiled Clean the rotary hook Lubricate the rotary hook 8 2 1 Cleaning the machine Design data contains numerous tiny stitches 0 5 mm or less Eliminate the tiny stitches using the design creation software 1 The embro...

Page 105: ...tension of the upper thread and under thread 3 3 2 Checking the tension of the upper thread 2 3 2 Putting the bobbin in place Upper thread doesn t flow properly Replace the upper thread 2 2 Threading the upper thread Fabric or thread not suitable for design being used Change the type of fabric or thread 8 1 Producing beautiful embroidery The way in which the embroidery frame was set up or the way ...

Page 106: ...fications Item Details Model MDP S0801C 200 300 S Power supply 24V DC Rated current 3 8 A Rated electrical power 92 W Weight 37 kg Item Details Electricity Input 100 to 240V AC 10 3 A Max 50 60 Hz Output 24V DC 7 5 A 180 W Machine connected 1 0 A 120 V 100 W 110 VA ...

Page 107: ...LAN port 15 Laser crosshair marker 63 72 Letter embroidery 65 Load a design 29 Lubrication 95 M Machine information 83 Machine main unit 14 15 Maintenance function 85 Manual 60 Memorize frame origin 74 76 Mounting the fabric on the embroidery frame 25 Move frame manually 60 N Needle bar case 14 Needle number 19 31 50 51 Needle replacement 18 Network settings 79 O Operation panel 14 P Pause 53 PC 4...

Page 108: ...ead color 55 Thread course 14 Thread guide 20 Thread pressing shaft 19 Thread stand 14 Thread tension 14 41 Thread trim length 71 Thread tube 14 Trace 34 Trim thread manually 62 U Under thread setup 23 Upper thread setup 19 Upper thread tension 41 USB port 15 W Wallpaper color 84 ...

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Page 110: ...ufactured by Tokai Industrial Sewing Machine Co Ltd NO 1800 Ushiyama cho Kasugai Aichi pref 486 0901 Japan Telephone 568 33 1161 Fax 568 33 1191 Distributed by Tajima Industries Ltd 19 22 Shirakabe 3 chome Higashi ku Nagoya 461 0011 Japan Telephone 52 932 3444 Fax 52 932 2457 1st Edition March 2017 M MDP 01E ...

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TAJIMA SAI MDP-S0801C(200x300)S, Operation Manual

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