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13

Synrad 

Firestar OEM v30

 reference guide

Mounting

The OEM v30 base plate is designed so that the laser can be easily mounted using only three 1/4–20 UNC or M6 × 1 ISO 
fasteners. Three ball bearing “feet” pressed into the base plate eliminate any possible distortion of the laser tube caused by 
variations in the flatness of the mounting surface. See OEM v30 outline and mounting drawings later in this document for 
mounting dimensions. 

Note:

  To maintain proper airflow, the OEM v30 must have at least 57.2 mm (2.25") of unobstructed clearance between 

the outside edge of the cooling fans and any enclosure or surface.

To fasten the OEM v30 to your mounting surface, perform the following steps:

1

  Refer to the v30 outline and mounting diagram and drill three holes into your mounting surface that correspond to 

either the UNC or metric base plate bolt pattern.

2

  Place the v30 on the mounting surface so that the threaded holes on the base plate line up with the holes in your 

mounting surface.

3

  Insert three 1/4–20 UNC or M6 × 1 capscrews through the mounting surface into the corresponding threaded holes of 

the v30 base plate. Turn the screws by hand until the threads engage.

4

  Evenly tighten all three capscrews to a maximum torque value of 6.1 N m (54 in lb).

Cooling connections

If your OEM v30 laser is fan-cooled (an SFE model), then skip ahead to the 

Electrical connections

 section. For air-cooled 

lasers, go to the 

Air-cooled connections

 section.

Water-cooled connections

Cooling fitting adaptors

If your integrated laser application uses metric cooling tubing, you should install tubing adaptors to convert the laser’s 

WA-

TER IN 

and 

WATER OUT 

fittings from 1/2-inch tubing to 12-mm metric tubing. These tubing adaptors are available from 

many tubing and fitting manufacturers.

Guidelines for cutting and installing tubing

 

Cut tubing lengths generously to allow for trimming.

 

Cut tubing squarely; diagonal cuts may not seal properly. Carefully trim any burrs if the cut is “ragged”.

 

Avoid excessive stress on fittings; create gentle bends when routing tubing close to connectors. Excessive stress from 
sharp bends will compromise the sealing properties of the fitting.

 

Never allow the tubing to kink, since kinking severely restricts coolant flow. 

 

Push tubing completely into the fitting, then pull the tubing to verify that it is locked into place.

 

If tubing must be disconnected from a fitting, first push and hold the tubing slightly into the fitting. Next push the white 
fitting ring evenly towards the fitting, and then pull the tubing free.

 

After disconnecting tubing from a fitting, trim 12.7 mm (0.5") from its end before reconnecting. Trimming the end of 
the tubing before reconnecting the fitting provides an undisturbed sealing surface.

Summary of Contents for Firestar V30

Page 1: ...v30 reference guide 4600 Campus Place Mukilteo WA 98275 1 800 SYNRAD1 tel 1 425 349 3500 fax 1 425 349 3667 e mail synrad synrad com web www synrad com...

Page 2: ......

Page 3: ...onnector 33 Beam delivery optics 32 Figures Figure 1 Firestar OEM v30 label locations 6 Figure 2 European compliance mark 10 Figure 3 OEM v30 cooling connections 16 Figure 4 Recommended v30 cooling fa...

Page 4: ...for shipping charges incurred when sending the failed unit or parts back to SYNRAD or a SYNRAD Authorized Distributor In order to maintain your product warranty and to ensure the safe and efficient o...

Page 5: ...ctices that could result in death severe injury or product dam age Specific warnings and cautions not appearing in this section are found throughout the manual Danger Warning Caution Important Note Ca...

Page 6: ...parti cles that may be noxious toxic or even fatal Material Safety Data Sheets MSDS for materials being processed should be thoroughly evaluated and the adequacy of provi sions for fume extraction fi...

Page 7: ...outside the immediate work area Other hazards The following hazards would be typical for this product family when incorporated for intended use A risk of injury when lifting or moving the unit B risk...

Page 8: ...ing U S Patents 4 805 182 5 065 405 6 195 379 6 603 794 4 837 772 5 215 864 6 198 758 6 614 826 5 008 894 5 602 865 6 198 759 Other U S and International Patents pending MODEL FSV30SAE SERIAL FS302340...

Page 9: ...dditional safeguards In the U S the Buyer of these OEM laser components is solely responsible for the assurance that the laser processing system sold to an end user complies with all laser safety requ...

Page 10: ...ablish proce dures so that proper precautions are adopted to ensure adequate warning of the hazards associated with accessible radiation through signs labels and instructions to improve control of las...

Page 11: ...iver laser output if input power is removed then later reapplied AC power failure or remote interlock actuation while Keyswitch is in On position Remote Rear panel connection Yes Yes No Interlock Disa...

Page 12: ...ltage Directive 2011 65 EU RoHS Directive EN 61010 1 2001 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements EN 61000 6 4 2007 Radiated...

Page 13: ...Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements EN 61000 6 4 2007 Radiated Emissions Group 1 Class A EN 61000 6 2 2005 Electrostatic Discharge Immunity EN 6...

Page 14: ...ory Ship kit Table 3 lists items included in the v30 ship kit Table 3 Ship kit contents Shipping Box Contents Qty Shipping Box Contents Qty SYNRAD Firestar OEM v30 Laser 1 Firestar OEM v30 Reference G...

Page 15: ...connections If your OEM v30 laser is fan cooled an SFE model then skip ahead to the Electrical connections section For air cooled lasers go to the Air cooled connections section Water cooled connectio...

Page 16: ...ter is unusually corrosive and is not recommended for mixed material cooling systems Setting coolant temperature Choosing the correct coolant temperature is important to the proper operation and longe...

Page 17: ...84 86 88 90 92 93 9 12 15 17 19 21 23 24 26 27 29 30 31 32 33 34 100 38 52 58 63 68 71 75 78 81 84 86 88 91 93 95 97 98 11 14 17 20 22 24 26 27 29 30 31 33 34 35 36 37 To use Table 4 look down the Ai...

Page 18: ...2 Cut and connect a length of tubing to fit between the lower WATER OUT port on the rear of the laser and the chiller s Inlet port Caution possible equipment damage Inlet cooling water temperature mu...

Page 19: ...ant to the performance and longevity of the laser Fans should be mounted so that they are centered both horizontally and vertically on each side of the OEM v30 laser Figure 4 Recommended v30 cooling f...

Page 20: ...nect the PS 2 power supply refer to Figure 6 and perform the following steps Note The negative side of the DC input to the laser is internally connected so that the laser chassis serves as DC power gr...

Page 21: ...ugh the Interface A DB 9 or Interface B RJ45 connectors on the v30 s rear panel The interface connector receives tickle pulse and PWM Command signals and also serves as the con nection point for auxil...

Page 22: ...rmation about accessory mounting hole depth 4 DC Power Cables receives 30 VDC from the DC power supply The cables are manufactured with 12 AWG wire and measure 1 meter 40 inches in length The red posi...

Page 23: ...ee Controlling laser power in the Technical Reference chapter for tickle and PWM Command signal descriptions A PDF version is available from our web site at http www synrad com Products manuals htm 4...

Page 24: ...wo built in interface options are available for integrating the OEM v30 a DB 9 and an RJ45 8 8 interface connector The RJ45 connector Interface B is useful when integrating a v30 into existing integra...

Page 25: ...tion occurs cool the laser below its over temperature threshold and then cycle DC power to restore normal operation Table 5 Interface A DB 9 pinouts Pin Name Function 1 PWM Positive Optoisolated input...

Page 26: ...Enable input Table 6 Interface B RJ45 8 8 pinouts Pin Name Function 1 PWM Positive Optoisolated input for PWM tickle signals Reference to PWM Negative Pin 6 or GND Pin 8 2 DC Out Pin 2 provides a 15 V...

Page 27: ...g Specifications Air fan cooled Water cooled Maximum Heat Load laser 450 Watts 450 Watts Minimum Flow Rate 140 CFM per fan 2 1 0 GPM 60 PSI Coolant Temperature 40 C ambient 18 22 C Environmental Speci...

Page 28: ...IS MOUNTING HOLE PATTERN USED FOR BOTTOM ACCESS FASTENING BEAM PATH MAY NOT BE CENTERED OR PERPENDICULAR TO FACEPLATE APERTURE 1 2 3 C DESCRIPTION FINISH MATERIAL REV ECO DATE DESCRIPTION DB TOLERANCE...

Page 29: ...5 BALL BEARING THIS MOUNTING HOLE PATTERN USED FOR BOTTOM ACCESS FASTENING BEAM PATH MAY NOT BE CENTERED OR PERPENDICULAR TO FACEPLATE APERTURE 1 2 3 B B DESCRIPTION FINISH MATERIAL REV ECO DATE DESCR...

Page 30: ...THIS MOUNTING HOLE PATTERN USED FOR BOTTOM ACCESS FASTENING BEAM PATH MAY NOT BE CENTERED OR PERPENDICULAR TO FACEPLATE APERTURE 3 B B DESCRIPTION FINISH MATERIAL REV ECO DATE DESCRIPTION DB TOLERANCE...

Page 31: ...of a SYNRAD Firestar laser without the express authorization of SYNRAD Inc will void the product warranty If troubleshooting or service as sistance is required please contact the SYNRAD Service Depart...

Page 32: ...mp Fault output is high 5 V If the Overtemp Fault output is low then a control board failure may have occurred Laser faults When a fault occurs status LEDs and output signals reflect faults as indicat...

Page 33: ...re that appropriate safeguards are in place to prevent unintended lasing Symptom The PWR indicator blinks once pauses 1 2 second and repeats Both RDY and LASE LEDs are Off On the Interface A DB 9 conn...

Page 34: ...Ok and Voltage Ok outputs are High while the Laser Ok signal is Low Possible Causes A PWM Sense fault has occurred Remove DC power from the laser wait 30 seconds and then re apply DC power If the faul...

Page 35: ...Shut down the laser and carefully inspect each optic in the beam delivery path including the laser s output coupler Remem ber that optics are fragile and must be handled carefully If the optic requir...

Page 36: ...34 Synrad Firestar OEM v30 reference guide This page intentionally left blank...

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