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22

Synrad 

Firestar OEM v30

 reference guide

Operation

 (cont.)

Turn on the +30 VDC power supply. The 

PWR

 LED should illuminate green. 

6

  If the laser has a Diode Pointer installed, remove its aperture dust cover. 

7

  Apply a 

Laser Enable

 signal to the appropriate 

Interface Connector

. The yellow 

RDY

 lamp turns on to indicate that, 

after a five-second delay, lasing is enabled when a PWM Command signal is received.

8

  Press the UC-2000’s 

Lase On/Off

 button. The 

Lase

 indicator on the UC-2000 should illuminate. 

9

  Use the 

PWM Adj Knob

 on the UC-2000 Controller to slowly increase power. The v30 

LASE

 LED illuminates red 

when PWM Command pulses are long enough to produce laser output. The spot where the beam hits the beam block 
should increase in brightness, indicating an increasing power output.

If you are not using a UC-2000 to control the laser, apply tickle pulses (a +5 VDC, 5 kHz square wave of 1 µs dura-
tion) between 

PWM Positive

 (Pin 1) and 

PWM Negative

 (Pin 6) on the appropriate DB-9 or RJ45 connector. After 

five to ten seconds, slowly increase the PWM duty cycle of the square wave. The v30 

LASE

 LED illuminates red when 

PWM Command pulses are long enough to produce laser output. The spot where the beam hits the beam block should 
increase in brightness, indicating an increasing power output.

10

  Press the UC-2000’s 

Lase On/Off 

button to remove the PWM Command signal from the laser. The 

LASE 

LED turns 

off. If your v30 laser fails to lase, refer to the Troubleshooting section for troubleshooting information. 

If you are not using a UC-2000 to control the laser, remove the PWM Command signal from the laser and re-apply 
tickle pulses every 200 µs. If your v30 laser fails to lase, refer to the Troubleshooting section. 

Technical reference

v30 interface connectors

Two built-in interface options are available for integrating the OEM v30—a DB-9 and an RJ45 8-8 interface connector. The 
RJ45 connector (

Interface B

) is useful when integrating a v30 into existing integrated laser systems previously configured for 

an RJ45 interface. Use the DB-9 connector (

Interface A

) for new Firestar installations. Although both interface connectors 

provide the same functionality, the DB-9 connector contains an additional output, 

Lase Indicator

, that activates when the 

OEM v30 is actively lasing.

The v30’s PWM input (

PWM Positive

) is optoisolated, however all other inputs and outputs operate using standard 5V logic 

levels (0 V – logic low; 5 V – logic high). Inputs and outputs are ESD protected, but are 

not

 optoisolated; all input signals 

sent to the laser must be clean or conditioned by the user. Signals for each interface connector, A or B, are described below.

Important Note: 

Do not connect both 

Interface A 

and 

Interface B 

connectors at the same time as this will damage the 

laser’s control board. Wire only one interface into your control system.

Note:

  OEM v30 outputs are voltage sources. They can provide only 20 mA typical, 40 mA maximum, to a ground 

referenced load. 

The control board will be damaged if this current maximum is exceeded

. For either connector, 

Interface A 

or 

Interface B

, the ground reference (GND) is Pin 8.

Interface A connector (DB-9)

The DB-9 

Interface A

 connector provides a +5 VDC auxiliary output (

DC Out

), two inputs, and four status outputs as de-

scribed in Table 5. Two user inputs, 

Laser Enable 

and 

PWM Positive

, enable lasing and provide output power control. 

Apply a +5 V signal to the 

Laser Enable 

input to enable lasing (after a five-second delay). Connect your PWM Command 

signal (+ 5 VDC, 5 kHz nominal) between 

PWM Positive

 and 

PWM Negative

 inputs to control laser power. There is no inter-

nal tickle signal generated by the OEM v30 control board. Users 

must 

provide a 5 kHz, 1 µs tickle pulse between applied 

PWM Command signals.

Summary of Contents for Firestar V30

Page 1: ...v30 reference guide 4600 Campus Place Mukilteo WA 98275 1 800 SYNRAD1 tel 1 425 349 3500 fax 1 425 349 3667 e mail synrad synrad com web www synrad com...

Page 2: ......

Page 3: ...onnector 33 Beam delivery optics 32 Figures Figure 1 Firestar OEM v30 label locations 6 Figure 2 European compliance mark 10 Figure 3 OEM v30 cooling connections 16 Figure 4 Recommended v30 cooling fa...

Page 4: ...for shipping charges incurred when sending the failed unit or parts back to SYNRAD or a SYNRAD Authorized Distributor In order to maintain your product warranty and to ensure the safe and efficient o...

Page 5: ...ctices that could result in death severe injury or product dam age Specific warnings and cautions not appearing in this section are found throughout the manual Danger Warning Caution Important Note Ca...

Page 6: ...parti cles that may be noxious toxic or even fatal Material Safety Data Sheets MSDS for materials being processed should be thoroughly evaluated and the adequacy of provi sions for fume extraction fi...

Page 7: ...outside the immediate work area Other hazards The following hazards would be typical for this product family when incorporated for intended use A risk of injury when lifting or moving the unit B risk...

Page 8: ...ing U S Patents 4 805 182 5 065 405 6 195 379 6 603 794 4 837 772 5 215 864 6 198 758 6 614 826 5 008 894 5 602 865 6 198 759 Other U S and International Patents pending MODEL FSV30SAE SERIAL FS302340...

Page 9: ...dditional safeguards In the U S the Buyer of these OEM laser components is solely responsible for the assurance that the laser processing system sold to an end user complies with all laser safety requ...

Page 10: ...ablish proce dures so that proper precautions are adopted to ensure adequate warning of the hazards associated with accessible radiation through signs labels and instructions to improve control of las...

Page 11: ...iver laser output if input power is removed then later reapplied AC power failure or remote interlock actuation while Keyswitch is in On position Remote Rear panel connection Yes Yes No Interlock Disa...

Page 12: ...ltage Directive 2011 65 EU RoHS Directive EN 61010 1 2001 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements EN 61000 6 4 2007 Radiated...

Page 13: ...Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements EN 61000 6 4 2007 Radiated Emissions Group 1 Class A EN 61000 6 2 2005 Electrostatic Discharge Immunity EN 6...

Page 14: ...ory Ship kit Table 3 lists items included in the v30 ship kit Table 3 Ship kit contents Shipping Box Contents Qty Shipping Box Contents Qty SYNRAD Firestar OEM v30 Laser 1 Firestar OEM v30 Reference G...

Page 15: ...connections If your OEM v30 laser is fan cooled an SFE model then skip ahead to the Electrical connections section For air cooled lasers go to the Air cooled connections section Water cooled connectio...

Page 16: ...ter is unusually corrosive and is not recommended for mixed material cooling systems Setting coolant temperature Choosing the correct coolant temperature is important to the proper operation and longe...

Page 17: ...84 86 88 90 92 93 9 12 15 17 19 21 23 24 26 27 29 30 31 32 33 34 100 38 52 58 63 68 71 75 78 81 84 86 88 91 93 95 97 98 11 14 17 20 22 24 26 27 29 30 31 33 34 35 36 37 To use Table 4 look down the Ai...

Page 18: ...2 Cut and connect a length of tubing to fit between the lower WATER OUT port on the rear of the laser and the chiller s Inlet port Caution possible equipment damage Inlet cooling water temperature mu...

Page 19: ...ant to the performance and longevity of the laser Fans should be mounted so that they are centered both horizontally and vertically on each side of the OEM v30 laser Figure 4 Recommended v30 cooling f...

Page 20: ...nect the PS 2 power supply refer to Figure 6 and perform the following steps Note The negative side of the DC input to the laser is internally connected so that the laser chassis serves as DC power gr...

Page 21: ...ugh the Interface A DB 9 or Interface B RJ45 connectors on the v30 s rear panel The interface connector receives tickle pulse and PWM Command signals and also serves as the con nection point for auxil...

Page 22: ...rmation about accessory mounting hole depth 4 DC Power Cables receives 30 VDC from the DC power supply The cables are manufactured with 12 AWG wire and measure 1 meter 40 inches in length The red posi...

Page 23: ...ee Controlling laser power in the Technical Reference chapter for tickle and PWM Command signal descriptions A PDF version is available from our web site at http www synrad com Products manuals htm 4...

Page 24: ...wo built in interface options are available for integrating the OEM v30 a DB 9 and an RJ45 8 8 interface connector The RJ45 connector Interface B is useful when integrating a v30 into existing integra...

Page 25: ...tion occurs cool the laser below its over temperature threshold and then cycle DC power to restore normal operation Table 5 Interface A DB 9 pinouts Pin Name Function 1 PWM Positive Optoisolated input...

Page 26: ...Enable input Table 6 Interface B RJ45 8 8 pinouts Pin Name Function 1 PWM Positive Optoisolated input for PWM tickle signals Reference to PWM Negative Pin 6 or GND Pin 8 2 DC Out Pin 2 provides a 15 V...

Page 27: ...g Specifications Air fan cooled Water cooled Maximum Heat Load laser 450 Watts 450 Watts Minimum Flow Rate 140 CFM per fan 2 1 0 GPM 60 PSI Coolant Temperature 40 C ambient 18 22 C Environmental Speci...

Page 28: ...IS MOUNTING HOLE PATTERN USED FOR BOTTOM ACCESS FASTENING BEAM PATH MAY NOT BE CENTERED OR PERPENDICULAR TO FACEPLATE APERTURE 1 2 3 C DESCRIPTION FINISH MATERIAL REV ECO DATE DESCRIPTION DB TOLERANCE...

Page 29: ...5 BALL BEARING THIS MOUNTING HOLE PATTERN USED FOR BOTTOM ACCESS FASTENING BEAM PATH MAY NOT BE CENTERED OR PERPENDICULAR TO FACEPLATE APERTURE 1 2 3 B B DESCRIPTION FINISH MATERIAL REV ECO DATE DESCR...

Page 30: ...THIS MOUNTING HOLE PATTERN USED FOR BOTTOM ACCESS FASTENING BEAM PATH MAY NOT BE CENTERED OR PERPENDICULAR TO FACEPLATE APERTURE 3 B B DESCRIPTION FINISH MATERIAL REV ECO DATE DESCRIPTION DB TOLERANCE...

Page 31: ...of a SYNRAD Firestar laser without the express authorization of SYNRAD Inc will void the product warranty If troubleshooting or service as sistance is required please contact the SYNRAD Service Depart...

Page 32: ...mp Fault output is high 5 V If the Overtemp Fault output is low then a control board failure may have occurred Laser faults When a fault occurs status LEDs and output signals reflect faults as indicat...

Page 33: ...re that appropriate safeguards are in place to prevent unintended lasing Symptom The PWR indicator blinks once pauses 1 2 second and repeats Both RDY and LASE LEDs are Off On the Interface A DB 9 conn...

Page 34: ...Ok and Voltage Ok outputs are High while the Laser Ok signal is Low Possible Causes A PWM Sense fault has occurred Remove DC power from the laser wait 30 seconds and then re apply DC power If the faul...

Page 35: ...Shut down the laser and carefully inspect each optic in the beam delivery path including the laser s output coupler Remem ber that optics are fragile and must be handled carefully If the optic requir...

Page 36: ...34 Synrad Firestar OEM v30 reference guide This page intentionally left blank...

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