1
Synergy Grill 900
User & Engineer
Installation &
Conversion
Guide
Page 1: ...1 Synergy Grill 900 User Engineer Installation Conversion Guide...
Page 2: ...ation Section 1 5 Gas Supply Section 1 6 Electrical Supply Section 1 7 Water Supply Section 1 8 Starting up and Shutting Down Section 2 1 Testing and Purging Section 2 2 Checking Pressures Section 2 3...
Page 3: ...3 Section 3 3 1 Changing Injectors for Natural Gas Section 3 3 2 Reinstating the Internal Gas Valve Regulator for Natural Gas Section 3 3 3 Nat Gas Data Plate...
Page 4: ...gas valves This appliance is CE marked declaring the compliance with EC directives The Gas Types and Pressures for the destined country are stated on the appliance Data Plate The instructions through...
Page 5: ...ht oil such as vegetable oil can smooth out the pitting and stop any food from sticking Fresh unoiled cast iron cooking bars are also prone to rust if you do not season them from the start First week...
Page 6: ...our warranty registration and return to Active Food Systems to start your warranty This unit is heavy do not attempt to lift with less than four people 1 2 Technical Information Gas Type Width Depth N...
Page 7: ...nput kW 11 4 11 0 11 0 12 6 Total nominal rate m3 h 1 206 1 32 1 28 0 994 kg h Nominal NET heat Input kW burner 5 7 5 7 5 7 6 3 Nominal Rate burner m3 h 0 603 0 69 0 65 0 497 kg h Burner pressure mbar...
Page 8: ...access to the Synergy Grill This can be blocked by tea towels trays or anything thin enough to store under the unit 1 4 Ventilation The unit must be installed in a draught free position Adequate vent...
Page 9: ...to the appliance to allow a fast shut off during an emergency or routine servicing 1 6 Electrical Supply This unit is supplied via a 5A 3 pin plug at 240v This unit must be earthed or the appliance w...
Page 10: ...mated ignition system via the Front Switches Each Front Green Rocker Switch is assigned in order of each burner Left Switch controls the Left Burner and so forth Pressing this switch will cause the ap...
Page 11: ...wing so when the gas valve opens the manometer will increase again SO if you have 1 0mbar of fan pressure already showing and the Gas Valve opens and you then increase the final pressure to 15 0 mbar...
Page 12: ...tural Gas 2 2mm jet using a 9mm socket and keep in a safe place in case you need to convert back to Natural Gas and replace with 1 5mm Jet Screw down the burner again A new Gasket may be required 3 1...
Page 13: ...re as possible If the outlet pressure point has a significant drop in pressure from the inlet please go through step 3 1 2 again 3 3 Converting to Natural Gas Natural Gas Jets 2 2mm should have been k...
Page 14: ...Screw and keep safe for when you need to convert back C Connect your manometer to the Outlet Pressure Post Follow steps 2 2 C D and set burner to 15mbar D Replace the Brass Regulator Cover Screw Nat...
Page 15: ...15 Synergy Grill 900 User Engineer Servicing Cleaning Guide...
Page 16: ...ing 22 Spares List 23 24 Section 7 Installation Tips and Advice for Gas Installation Engineer 25 Section 4 1 Flame Dropping Out Through Service Section 4 2 Changing an Ignitor Section 4 3 Changing a V...
Page 17: ...se book your engineer in for an AM service before the unit is switched on for greater ease of work If the appliance must be worked on whilst it is still hot always use heat protective gloves when hand...
Page 18: ...off causing the system to lock out The detection system will send a False Signal back to the Microgas Controller if the electrode is contaminated with salts fats and oils To stop this simple problem w...
Page 19: ...he unit has attempted this three times you must check the gas supply has not dropped coming from the Outlet Port on the internal Gas Valve 2 2 C D nothing is blocking the Burner or the Gas is connecte...
Page 20: ...at the time please wait up to 20 seconds before you can hear the fan noise Remove the grill top panel to access the screws holding the panel in place Figure 1 Remove the MicroGas controller by disconn...
Page 21: ...d screw into the metal fan tray 4 6 Burner Injector Cleaning Burners and Jets require periodic cleaning to ensure all ports and apertures are free from debris and blockages Failure to periodically cle...
Page 22: ...ront Red Fault Light on Yes No Check the Air Pressure Switch Is it blocked with grease Remove the air hose from the brass air nipple and blow with your mouth it should click with pressure Internal gas...
Page 23: ...23 6 Wiring Diagram...
Page 24: ...from around the burner and the flame sensor igniter 3 Use a piece of abrasive strip to remove the salts and oils from the white ceramic of the flame sensor and metal electrode as per the picture 4 Wi...
Page 25: ...l Replacement Ceramic Kit SG630 CERAMIC900 Synergy Grill Replacement Ceramic Kit SG900 CERAMIC1300 Synergy Grill Replacement Ceramic Kit SG1300 C4065 C6065 Synergy Grill Honeywell Air Pressure Switch...
Page 26: ...l Ceramic Cap SG90 CF Synergy Grill Ceramic Ring TRANSFORMER Synergy Grill Transformer 36J41K 200 Synergy Grill Gas valve 630CONVERSIONKIT Synergy Grill Conversion Natural LPG Kit SG630 900CONVERSIONK...
Page 27: ...y ceramic block is open and you can see the smaller hole in the metalwork behind the ceramic Ensure the Ceramic Ring is orientated correctly the three nodules should be at the bottom of the ring and t...
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