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SycoTec e@syDrive 4624, Operating Manual, Page: 14 / 42

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SycoTec e@syDrive 4624 Operating Manual Download Page 14

 
 

EN 

14 

  ATTENTION 

 

With AC voltage supply, the inverter must not be operated in overload.  

 

4.3 Inverter Dimensions 

 

Frequency inverter e

@

syDrive 4624 

 

 

 

 

 

Summary of Contents for e@syDrive 4624

Page 1: ...Operating Manual EN HF Inverter e syDrive 4624 4625 4626 ...

Page 2: ......

Page 3: ...ation 15 FW button 16 Operation 16 Display 16 Standards 16 Overload situation 16 Protection category 17 Appliance class 17 Weight 17 Ambient conditions 17 Storage and transport conditions 17 4 5 Description of Functions 17 3 phase asynchronous motor ASM 3 phase 17 Permanent magnet synchronous motor without sensors PMSM 17 Selection of target value 18 Start Stop 18 Block diagram 20 5 0 Mounting and...

Page 4: ...Terminal 47 48 32 Analog output 0 10 V Terminal 49 32 Digital PLC input Terminal 50 51 33 Digital inputs Terminal 52 59 33 6 8 Terminal 60 63 34 CAN bus connection Terminal 60 63 34 6 9 Mini USB connector 35 6 10 Micro SD card 35 7 0 Switch on Sequence 36 8 0 Status Report Malfunctions Error Correction 37 8 1 Status Report 37 8 2 Description of LEDs 37 8 3 Warnings 38 8 4 Errors 39 8 0 Operating S...

Page 5: ...With a micro step start up the PMSM motor is operated as a synchronous motor with Start up constant current In this case the output frequency is slowly increased from 0 Hz to the start up frequency after which the system switches to controlled motor running With a micro step start up it is possible to start up sensor less PMSM motors with large centrifugal masses such as vacuum pumps which would o...

Page 6: ...Gaude C Degrees Celsius CAN Bus system Controller Area Network CANH CAN bus high level CANL CAN bus low level CB Circuit breaker COM Common connection relay CUL UL for Canada DC Direct current DIN Digital input DIN EN German Industrial Standards European Standards EEPROM Electrically erasable programmable read only memory EMC Electromagnetic compatibility EMF Electromotive force F Degrees Fahrenhe...

Page 7: ...l no 2 002 2675 Operating Manual SycoDrive Operating Software Material no 2 002 2669 Operating Manual e syDrive 4626 4625 4626 Material no 2 002 1912 Micro SD card 2GB Material no 2 002 5831 Check that all parts are present 2 2 Accessories The following power supply modules from SycoTec are specially designed for use with frequency inverters e syDrive 4624 4625 4626 and are therefore recommended P...

Page 8: ... This does not imply any right to retrofitting of existing units SycoTec assumes no responsibility for damage arising through external influences poor quality of the media or faulty installation natural phenomenons etc use of incorrect information improper use improperly performed repairs DANGER The frequency inverters e syDrive 4624 4625 4626 operate dangerously rotating mechanical parts Failure ...

Page 9: ...llation must only be carried out by qualified personnel with electrotechnical training The commissioning must only be carried out be specialist personnel with sufficient knowledge in the fields of electrical engineering and drive technology Electrostatically sensitive components must not be touched The following requirements must be considered for the installation and operation of the devices Poll...

Page 10: ...inst contamination and moisture must be ensured Protection against contact with electronic components must be ensured The following storage conditions must be met if necessary by appropriate measures Pollution Clean air according to IEC 60664 1 dirt level 2 Storage temperature 25 to 55 C 14 to 104 F according to EN 61800 2 Relative humidity storage location 5 to 95 no condensation A sudden change ...

Page 11: ...ufacturer In an EMC compliant equipment configuration operation is possible in an industrial environment The EU directives for electromagnetic compatibility must be considered for commissioning the products Particular attention must be paid to the appropriate grounding wiring and shielding of the products In accordance with the EMC product standard DIN EN 61800 3 2004 A1 2012 the devices comply wi...

Page 12: ...ter type Material number Serial number Input Symbols see Chapter 1 1 Output Frequency inverter type Material number Serial number Input Symbols see Chapter 1 1 Output Frequency inverter type Material number Serial number Input Symbols see Chapter 1 1 Output ...

Page 13: ...x 1 500 VA 5s Recovery time after overload 60s S1 operation possible Output frequency 5 4 000 Hz Efficiency 90 Braking resistance internal 60 W For input voltages 49 V AC respectively 70 V DC sometimes only a limited speed and power range is possible Nominal and Overload Conditions The following table describes the maximum permissible nominal and overload conditions for AC and DC power supply Inpu...

Page 14: ...EN 14 ATTENTION With AC voltage supply the inverter must not be operated in overload 4 3 Inverter Dimensions Frequency inverter e syDrive 4624 ...

Page 15: ...ni B plug The frequency inverters e syDrive 4624 4625 4626 also have a micro SD card slot Parameters can be saved to a micro SD card and then read out again from the card This makes it possible to copy an existing configuration to another frequency inverter for example In addition the micro SD card can be used as a fault memory and perform a firmware update Further information are available in ope...

Page 16: ...lp of two visible LEDs LED 1 red Fault LED 2 green Operation Green LED 2 Red LED 1 Meaning OFF OFF Frequency inverter is switched off ON OFF Inverter ready for operation Flashing OFF Motor runs ON flashing Flashing Warning warning code 6 flashes with the number of the warning code ON flashing ON Warning warning code 6 OFF Flashing Error error code 6 flashes with the number of the error code OFF ON...

Page 17: ...tage is set via pulse amplitude modulation PAM 3 phase asynchronous motor ASM 3 phase 3 phase asynchronous motors ASM 3 phase are operated via V Hz controls Output voltage via pulse amplitude modulation with block commutation The motor voltage is determined from the voltage frequency table V Hz table IR compensation and load compensation processes are available in order to balance out no load loss...

Page 18: ...lternatively the Input for rated frequency can be set to Digital inputs The digital inputs can then be configured in the INPUTS OUTPUTS category under Digital inputs The selection is made with control inputs DIN5 and DIN6 Up to four fixed frequencies can be used The following table shows the assignment of the input combinations to the fixed frequencies DIN5 DIN6 Active target value 0 0 FF1 0 1 FF2...

Page 19: ...after a mains failure where a start signal is present at DIN1 or at the PLC input is prevented A positive edge is required at the start input CAN The Input for start can also be set to CAN The CAN node ID can then be configured in the INPUTS OUTPUTS category under CAN If the frequency inverter stops with an error a start is only possible again if the button Save on inverter of the software SycoDri...

Page 20: ...1 3 2 Motor U V W 10 13 3 Safe torque off 20 27 4 Relays 30 35 5 Digital inputs PLC 50 59 6 CAN interface 60 63 7 Motor temperature sensor 40 41 8 Frequency output 42 43 9 Analog inputs 0 10 V 0 20 mA 44 48 10 Analog output 0 10 V 49 11 Mini USB connection ...

Page 21: ...the mounting plate to the back wall of the control cabinet using 2 screws M5 Strength class of fastening screws at least 8 8 Minimum engagement depth for steel sheet 8 mm and for aluminum sheet 15 mm Ensure that a flat good electrical contact is established with the mounting plate Instructions regarding cooling To ensure effective cooling the following space must remain free around the frequency i...

Page 22: ...EN 22 5 2 Mounting Frequency Inverter e syDrive 4625 and 4626 ...

Page 23: ...ainst the frequency inverter housing over a larger area and are enclosed by the cable clips A shielded mains cable is not necessary The control cables must be routed separately from and not parallel to the mains cables and motor cables Shielded cables and metalized connector casings must be used The control cables must not exceed a length of 3 m All devices in the mounting cabinet must be connecte...

Page 24: ...nto the rectangular hole or press the actuation lever with the screwdriver 3 Insert the cable into the round clamp opening 4 Pull out the screwdriver Removing the cable from the spring clamp 1 Insert the screwdriver into the rectangular hole or press the actuation lever with the screwdriver 2 Pull out the cable 6 2 Connectors ...

Page 25: ...in 0 2 mm Conductor cross section flexible max 1 5 mm Conductor cross section flexible with ferrule without plastic sleeve min 0 25 mm Conductor cross section flexible with ferrule without plastic sleeve max 1 5 mm Conductor cross section flexible with ferrule with plastic sleeve min 0 25 mm Conductor cross section flexible with ferrule with plastic sleeve max 0 75 mm Conductor cross section AWG m...

Page 26: ...Length 8 mm 10 mm Cross section 1 5 mm Length 10 mm Ferrules with insulating collar according to DIN 46228 4 Cross section 0 14 mm Length 8 mm Cross section 0 25 mm Length 8 mm 10 mm Cross section 0 34 mm Length 8 mm 10 mm Cross section 0 5 mm Length 8 mm 10 mm Cross section 0 75 mm Length 8 mm 10 mm For more information see the date sheet of the PCB connector Temperature sensor analog and digital...

Page 27: ...eve min 0 25 mm Conductor cross section flexible with ferrule with plastic sleeve max 0 75 mm Conductor cross section AWG min 24 Conductor cross section AWG max 16 Minimum AWG according to UL CUL 24 Maximum AWG according to UL CUL 16 Specifications for ferrules Ferrules without insulating collar according to DIN 46228 1 Cross section 0 25 mm Length 5 mm 7 mm Cross section 0 34 mm Length 7 mm Cross...

Page 28: ...aracteristic C is recommended 3 pin PCB terminal block 2 5 mm SPT 2 5 3 H 5 0 EX Phoenix Pin Name I O Meaning 1 AC DC I Main Supply 2 AC DC I Main supply 3 PE Protective conductor Connection example 6 4 Terminal 10 13 Motor connection Terminal 10 13 Before connecting or disconnecting the motor make sure that the frequency inverter is disconnected from the power supply When connecting the motor to ...

Page 29: ... inputs for the realization of a STO function according to ISO 61800 5 2 The output stage is enabled only if STO1 20 and STO2 22 are connected to 24V 20 19 2 28 8 V and STO1 21 and STO2 23 are connected to GND otherwise a hardware shut down of the PAM and motor output stage driver takes place immediately DANGER In circumstances where external influences e g falling loads are present further measur...

Page 30: ...A with 10 V Function Configurable using operating software SycoDrive Relay 2 Type of contact Changeover contact Max voltage 48 V AC 30 V DC Max current 1 A Min switching current 1 mA with 24 V 10 mA with 10 V Function Configurable using operating software SycoDrive 6 pin PCB connector 1 5 mm suitable for mating connector DFMC 1 5 3 ST 3 5 Phoenix Pin Name I O Meaning Meaning 30 NO O Normally open ...

Page 31: ...owing motor temperature sensors can be connected Temperature sensors KTY84 NTC PTC PT1000 Standard setting 1 025 Ohm 1 234 Ohm 1 330 Ohm 1 385 Ohm Range of values 500 4 000 Ohm Pin Name I O Meaning 41 GND I O Ground 40 T I Motor temperature sensor Connection example Information on configuring the temperature sensors are available in the operating manual Operating Software SycoDrive Frequency outpu...

Page 32: ...lternatively an external DC voltage supply can be used and connected to Terminals 45 and 46 Connection example Information on setting the values are available in the operating manual Operating Software SycoDrive Analog input 0 20 mA Terminal 47 48 The analog input can be used for the rotational speed target value setting The current range in this case is 0 to 20 mA and the resolution is 16 bit Pin...

Page 33: ...6 digital inputs DIN1 DIN6 each of which can be configured using the SycoDrive operating software The input resistance is 10 kOhm The minimum pulse width is 60 ms The digital inputs can be activated with voltages up to a maximum of 30 V DC The following also applies U_low 0 5 V U_high 19 30 V I_e 2 mA with 24 V The frequency inverter provides an internal 24 V DC 5 voltage supply for the digital in...

Page 34: ...gh Speed CAN in accordance with ISO 11898 with a bit rate of 250 kbit s A terminating resistance is not included If required this 120 Ohm must be connected externally in parallel between CAN_H 63 and CAN_L 62 The maximum input voltage for CAN_H and CAN_L is 16V DC CANopen communication protocol with device profile CiA 402 CAN ID must be configured using the SycoDrive operating software See also Ob...

Page 35: ...finds the COM port automatically and creates a connection between the PC and the frequency inverter Further information are available in the operating manual Operating Software SycoDrive 6 10 Micro SD card The micro SD card must be formatted as follows in order for the card to be recognized FAT32 Tested with Intenso MicroSDHC card 4 GB Only use the Micro SD Card provided as a different Micro SD ca...

Page 36: ...t command and the setpoint A deliberate command must be executed to start the motor Note the following switch on sequence 1 Switch on the inverter 2 Wait during the initialization process until the inverter is ready for operation 3 Set the setpoint 4 Give the start command ATTENTION Do not switch off the inverter during operation ...

Page 37: ...cro SD card you can transfer a motor parameter set to the inverter The Status LED green will flash two times to show that the parameter set has been successfully transferred The Status LED green and the Warning LED red will flash simultaneously two times to show that a fault occurred during the parameter transfer Another option is to transfer a motor parameter set to the micro SD card The Status L...

Page 38: ...st Use a complete parameter file parameter import and an intact SD card 26 Unused motor parameter memory for motor coding Value at motor coding input DIN3 to DIN6 indicates an empty parameter memory M1 M16 Check signal values at DIN3 to DIN6 also see parameter Motor code or store a parameter set for the corresponding motor 27 Generator Operation Motor runs at inverter stop Wait until motor stands ...

Page 39: ...perature monitoring motor Motor too hot possibly sensor cable broken Cool motor reduce load Test sensor and check the parameters Temperature monitoring and Resistance value 14 Monitoring Mains undervoltage Mains voltage too low Test mains voltage test mains connection 15 DC link voltage too high Mains voltage too high or motor deceleration ramp too low Test mains voltage and mains connection check...

Page 40: ...ll supply spare parts or carry out repairs free of charge under warranty SycoTec accepts no liability for defects and their consequences which have arisen or could have arisen as a result of natural wear and tear improper handling cleaning or maintenance non compliance with the maintenance operating or connecting instructions corrosion impurities in the air supply or chemical or electrical influen...

Page 41: ...EN ...

Page 42: ...EN 2 002 1912 2018 08 C DE original ...

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