Svarog 105 PLASMA CNC Operating Manual Download Page 1

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SVAROG 105 PLASMA CNC návod EN 01

PLASMA CUTTING MACHINE

SVAROG 105 PLASMA CNC

OPERATING MANUAL

Summary of Contents for 105 PLASMA CNC

Page 1: ...ALFA IN a s www alfain eu SVAROG 105 PLASMA CNC návod EN 01 PLASMA CUTTING MACHINE SVAROG 105 PLASMA CNC OPERATING MANUAL ...

Page 2: ...ONSUMABLES 14 8 FIRST STEPS 17 9 CUTTING 19 10 INDICATIVE PARAMETERS CUTTING GAPS 21 11 105 A INDICATIVE CUTTING PARAMETERS 22 12 85 A INDICATIVE CUTTING PARAMETERS 23 13 65 A INDICATIVE CUTTING PARAMETERS 24 14 45 A INDICATIVE CUTTING PARAMETERS 25 15 MAINTENANCE 26 16 TORCH CONNECTION SCHEMA 27 17 ERROR MESSAGES 28 18 STATEMENT OR WARRANTY 29 19 DISPOSAL 30 20 WARRANTY LIST 30 ...

Page 3: ...cise setting of the required working pressure of the gas and display of the pressure value on the display The proportional valve allows you to precisely set the required pressure or gas flow and allows high accuracy and stability of cutting The machine is equipped with the ecological function fan on emand If cooling is not required the machine automatically shuts off the fan SVAROG 105 PLASMA CNC ...

Page 4: ...elmet with an intact protective filter 7 Persons in the vicinity of the cutting site must also be informed of the danger and must be provided with protective equipment 8 When cutting especially in small spaces a sufficient supply of fresh air must be ensured as harmful fumes are produced during cutting 9 Do not perform cutting work on gas oil fuel etc tanks even empty ones as there is a risk of ex...

Page 5: ...ource of very intense light and especially ultraviolet radiation This radiation can significantly damage the eyesight in a very short time and with prolonged exposure causes redness to burns of uncovered parts of the skin 9 Use a welding helmet equipped with an intact filter with a degree of protection of min 10 10 The risk of burns arises when cutting from flying hot metal particles plasma arc an...

Page 6: ...provisions The manufacturer is not liable for damage caused by improper use and operation Only use original spare parts from ALFA IN for maintenance and repairs 2 The device complies with IEC 61000 3 12 3 The cutting machine is tested according to the standard for degree of protection IP 23 S which provides protection against the ingress of solid bodies with a diameter greater than 12 mm and prote...

Page 7: ...it isn t designed for using in residential areas where the electrical energy is supplied by public low voltage power supply network It can be here potential problems with ensuring of electromagnetic compatibility in this areas due to interference caused by power lines as well as the radiated interference During operation the device may be the source of interference Caution We warn users that they ...

Page 8: ...ne in this way DZ load time The parameter specifies the time of the ten minute interval as a percentage at surrounding temperature and machine temperature 40o C during which the thermal protection of the machine or the circuit breaker does not switch off the cutting process CUTTING PARAMETERS OF MACHINE CUTTING Max pierce mild steel mm 22 Max possible cut separation mild steel mm 50 Cutting speed ...

Page 9: ... single appliance 5 MAIN PARTS OF THE MACHINE FRONT AND REAR PANELS Pic 1 Main parts of the machine front and rear view Pos Description A1 Quick connector earthing cable A2 Connector remote control CNC version only A3 Connector torch A4 Control panel A5 Regulator with cleaner A6 Air connection A7 Network cable A8 Main switch ...

Page 10: ...iption V1 Encoder with button V2 V11 Display with overal icon layout V2 Cuttin current Always active after switching on the machine The value is changed by turning the encoder V1 V3 Gas test active when encoder V1 is pressed for 5 sec The value is changed by turning the encoder V1 ...

Page 11: ...ing modes active after 2 short presses of encoder V1 change the mode by turning encoder V1 the selection does not need to be confirmed it will be saved automatically after 5 s of inactivity the machine switches back to the cutting current setting Cutting solid material Cutting of perforated material Grooving V6 Change of units active after 3 short presses of encoder V1 change units by turning enco...

Page 12: ...is value cannot be changed V9 Manual machine mode the icon is displayed according to the type of torch connected V10 Active cutting input V11 The consumable parts on the torch are complete Gas flow is active Remote current setting is active The arc is active There is tension on the arc The S mark indicates that the machine and torch are suitable for operations in environments with an increased ris...

Page 13: ... 125 6 PIN V9030092 Earthing cable 6m 10 25 200 A 16 mm2 ACCESSORIES TO ORDER Pos Code Description Pic 4 B 7088 Cable koax extension 6 0 m SV 105 SV 125 6 PIN Pic 4 A 7076 Cable koax 6 7 m SV 105 SV 125 6 PIN 7101 Lubricant silicon WSF 2 brutto 6 g 7037 Torch Plasma SVH 105 hand 75 7038 Torch Plasma SVH 105 hand 15 7094 Torch Plasma SVH 105 hand handle 80 cm 90 7095 Torch Plasma SVH 105 hand handl...

Page 14: ...end the torch length from the standard 9 m or 12 m using Cable koax extension 7088 Pic 4 SV FIT system VITALITY OF CONSUMABLE PARTS The need to change consumables on your torch depends on the thickness of the material being cut the length of the cut the air quality presence of moisture oil and dirt the way the cut is started side or puncture the appropriate piercing height cutting mode solid or pe...

Page 15: ...he o ring area with lubricant 7101 HOW TO CHOOSE THE RIGHT CONSUMABLE PARTS Torch SVH 105 use the same consumables that are protected so the nozzles can be pulled over the cut material For the best cut quality it is necessary to use suitable sets of consumable parts The individual assemblies by power and type including order numbers are listed in the table below NAMES OF SVS BURNER PARTS Nozzle No...

Page 16: ... and a nozzle body and a gas distributor which the torch is not fitted with 5 nozzles of each type and 20 electrodes Code Name Quantity 7195 Sada START k hořáku SVS 105 strojní 5833 Nozzle 20 70A 1 7193 Nozzle body 20 70A 1 5936 Diffuser 20 70A 1 5830 Electrode 20 105A 20 5832 Cutting tip 20 50A 5 5937 Cutting tip 60 70A 5 7000 Cutting tip 80 90A 5 7001 Cutting tip 95 105A 5 ...

Page 17: ... 0 bar max 8 5 bar and make a regulation if necessary 11 Set potentiometer to the cutting power you need 12 Fit the torch to the appropriate nozzle diameter according to the selected cutting current 13 Press the trigger on the cutting torch the pre gas will flow for 1 s 14 The pilot arc will start 15 Shift the torch with the pilot arc close to the material the pilot arc will change to cutting arc ...

Page 18: ...same requirements as above apply here 4 Check the design and condition of the compressed air filtration and condensate trap 5 Make sure the system is not centrally lubricated 6 Insert an additional filter and separator at the connection point as close as possible to the cutter This is especially important for older distribution systems made of conventional steel pipes where the inner walls can be ...

Page 19: ...6 0 bar are permissible The air must be free of mechanical impurities oil and water condensate These contaminants reduce the quality of the cut cause instability and the arc to go out and can damage the torch The compressed air source must therefore be equipped with efficient filtration and a reliable oil and water condensate separator The use of a filter and separator built into the SVAROG 105 PL...

Page 20: ...o cylinders Connection to such sources is only possible via a suitable pressure reducing valve which is tested for the corresponding inlet pressure and flow 7 Incomplete trapping of condensate will cause its condensation in the burner nozzle area and will prevent the pilot arc from igniting THE MOST COMMON MISTAKES IN MACHINE CUTTING Insufficient penetration of the cut when cutting there is an exc...

Page 21: ...t 4 The distance between the torch and the cut sheet is not correct The life of consumables is short 1 High or low air pressure 2 The set current cutting speed and other parameters are not set according to the recommendations of chapter 11 105 A INDICATIVE CUTTING PARAMETERS 3 The piercing is performed from an inappropriate height 4 Air quality is not good 10 INDICATIVE PARAMETERS CUTTING GAPS The...

Page 22: ...6 20 3 2 6 4 1 00 0 94 0 78 25 3 2 Side start Side start 0 58 0 55 30 3 2 Side start Side start 0 41 0 37 32 3 2 Side start Side start 0 37 0 35 35 3 2 Side start Side start 0 32 0 29 40 3 2 Side start Side start 0 21 0 19 STAINLESS STEEL 105 A Sheet thickness mm Cutting height of the torch mm Initial piercing height mm Time of pierce with Productive cut speed m min High cutting quality speed m mi...

Page 23: ...TERS FINE GRAIN STEEL 85 A Sheet thickness mm Cutting height of the torch mm Initial piercing height mm Time of pierce with Productive cut speed m min High cutting quality speed m min 3 1 5 3 8 0 1 9 20 6 80 4 1 5 3 8 0 2 7 30 5 65 6 1 5 3 8 0 5 4 40 3 60 8 1 5 3 8 0 5 3 10 2 50 10 1 5 3 8 0 5 2 07 1 68 12 1 5 4 5 0 7 1 60 1 28 16 1 5 4 5 1 0 0 93 0 87 20 1 5 6 0 1 5 0 68 0 57 25 1 5 Side start Si...

Page 24: ...3 8 0 5 3 47 2 65 10 1 5 4 5 0 5 2 50 1 92 12 1 5 4 5 0 7 1 93 1 45 16 1 5 4 5 1 0 1 20 0 95 20 1 5 Side start Side start 0 88 0 60 25 1 5 Side start Side start 0 54 0 38 13 65 A INDICATIVE CUTTING PARAMETERS FINE GRAIN STEEL 65 A Sheet thickness mm Cutting height of the torch mm Initial piercing height mm Time of pierce with Productive cut speed m min High cutting quality speed m min 2 1 5 3 8 0 ...

Page 25: ...g height of the torch mm Initial piercing height mm Time of pierce with Productive cut speed m min High cutting quality speed m min 2 1 5 3 8 0 1 10 30 8 80 3 1 5 3 8 0 2 8 80 7 40 4 1 5 3 8 0 5 7 35 6 00 6 1 5 3 8 0 5 4 40 3 20 8 1 5 3 8 0 7 2 75 1 95 10 1 5 4 5 0 7 1 65 1 20 12 1 5 4 5 1 2 1 33 1 00 16 1 5 Side start Side start 0 80 0 65 20 1 5 Side start Side start 0 56 0 38 14 45 A INDICATIVE ...

Page 26: ...1 9 20 6 60 3 1 5 3 8 0 2 6 25 3 10 4 1 5 3 8 0 4 4 85 2 20 6 1 5 3 8 0 5 2 80 1 50 15 MAINTENANCE 1 Great care must be taken with the burner When cutting material it sprays out molten material which contaminates the interior of the torch The plasma torch must be regularly maintained and worn parts replaced in a timely manner Check the condition of the diffuser channels regularly see burner drawin...

Page 27: ...machine does not draw any air there will be a slight increase in pressure approx 1 bar It is necessary to check or adjust the pressure value during cutting or in the air flow setting mode The power supply box must be regularly blown out with compressed air according to the degree of dustiness of the environment Caution Be aware of the risk of damaging electronic components by direct action of comp...

Page 28: ...l service 420 563 034 626 E04 There was no pilot arc ignition Check the supplies E05 Consumables in the burner did not separate during ignition probably due to a jam Check the supplies E06 QR code PFC is not connected Call service 420 563 034 626 E07 QR code The mains voltage is over 460 V AC Check power supply E08 QR code The mains voltage is below 340 V AC Check power supply E09 QR code Phase fa...

Page 29: ...d by any other party other than ALFA IN s own service personnel or with prior written consent obtained from ALFA IN Service Department b Equipment that has been used beyond the specifications established in the operating manual c Installation not in accordance with the installation operating manual d Any product that has been subjected to abuse misuse negligence or accident e Failure to clean and ...

Page 30: ... s is enrolled in the LIST of the collective system EKOLAMP s r o under manufacturer s registration number 06453 19 ECZ This symbol on the products and or accompanying documents means that used electrical and electronic products should not be mixed with general household waste The device must be disposed of at separate collection and collection points EKOLAMP s r o You can find a list of places at...

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