Suzuki UK110NE 2015 Owner'S Manual Download Page 61 | Manualshive

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INSPECTION AND MAINTENANCE

MAINTENANCE SCHEDULE  ..................................................................................................................... 6-2
TOOLS ........................................................................................................................................................ 6-6
LUBRICATION POINTS  ............................................................................................................................. 6-6
BATTERY .................................................................................................................................................... 6-8
SPARK PLUG  ........................................................................................................................................... 6-13
AIR CLEANER  .......................................................................................................................................... 6-16
ENGINE IDLE SPEED INSPECTION  ....................................................................................................... 6-21
THROTTLE CABLE PLAY  ....................................................................................................................... 6-21
FUEL HOSE  .............................................................................................................................................. 6-23
COOLING FAN FILTER ............................................................................................................................ 6-23
ENGINE OIL .............................................................................................................................................. 6-25
GEAR OIL  ................................................................................................................................................. 6-32
BRAKES ................................................................................................................................................... 6-33
TIRES ........................................................................................................................................................ 6-40
SIDE STAND/IGNITION INTERLOCK SWITCH ....................................................................................... 6-45
LIGHT BULB REPLACEMENT  ................................................................................................................ 6-46
FUSES ....................................................................................................................................................... 6-58
CATALYTIC CONVERTER ....................................................................................................................... 6-59
REAR LICENSE PLATE FITTING  ............................................................................................................ 6-61

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Summary of Contents for UK110NE 2015

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Page 3: ...ity materials and machined parts are finished to close toler ances Proper break in operation allows the machined surfaces to polish each other and mate smoothly Motorcycle reliability and performance...

Page 4: ...particular atten tion to messages highlighted by these signal words NOTE Indicates special information to make maintenance easier or instructions clearer 8 WARNING Indicates a potential hazard that c...

Page 5: ...ill ensure a long trouble free operating life for your motorcycle Your Suzuki dealer has experienced technicians that are trained to provide your machine with the best possi ble service with the right...

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Page 7: ...CONSUMER INFORMATION CONTROLS FUEL AND ENGINE OIL RECOMMENDATION BREAK IN RUNNING IN AND INSPECTION BEFORE RIDING RIDING TIPS INSPECTION AND MAINTENANCE TROUBLESHOOTING STORAGE PROCEDURE AND MOTORCYC...

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Page 9: ...1 1 CONSUMER INFORMATION ACCESSORY USE AND MOTORCYCLE LOADING 1 2 MODIFICATION 1 5 SAFE RIDING RECOMMENDATIONS FOR MOTORCYCLE RIDERS 1 5 LABELS 1 8 SERIAL NUMBER LOCATION 1 8 NOISE CONTROL SYSTEM AUS...

Page 10: ...ing and install ing the accessories on your motorcycle and consult your Suzuki dealer if you have any questions 8 WARNING Improper installation of accessories or modification of the motorcycle may cau...

Page 11: ...xtra weight will cause the motorcycle to be less respon sive to your steering control The weight may also cause oscillations in the front end and lead to instability problems Accessories added to the...

Page 12: ...ING GUIDELINES This motorcycle is primarily intended to carry small items when you are not riding with a passenger Follow the guidelines below to carry a passenger or cargo Balance the load between th...

Page 13: ...g is great fun and an excit ing sport Motorcycle riding also requires that some extra precautions be taken to ensure the safety of the rider and passen ger These precautions are WEAR A HELMET Motorcyc...

Page 14: ...are thoroughly familiar with your motorcycle and its controls Remember practice makes perfect KNOW YOUR LIMITS Ride within the boundaries of your own skill at all times Knowing these limits and stay i...

Page 15: ...fol lowing items at a Suzuki dealer Braking efficiency Wet connector and wiring Drive belt slipping Poor lubrication for bearing etc Level and quality change of gear oil if oil is whitish water is mix...

Page 16: ...assuming they are invisible to other drivers even in broad day light Wear bright reflecting clothing Turn on the headlight and taillight every time even on a bright sunny day to attract driver s atte...

Page 17: ...nce NOISE CONTROL SYSTEM AUSTRALIA ONLY TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Owners are warned that the law may pro hibit a The removal or rendering inoperative by any person other than for...

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Page 19: ...2 2 KEY 2 5 IGNITION SWITCH 2 5 INSTRUMENT PANEL 2 8 LEFT HANDLEBAR 2 11 RIGHT HANDLEBAR 2 14 FUEL TANK CAP 2 15 KICK STARTER LEVER 2 17 SEAT LOCK AND HELMET HOLDERS 2 17 FRONT HOOK 2 18 FRONT RACKS...

Page 20: ...ATION OF PARTS 1 Rear brake lever 2 Left handlebar switches 3 Instrument panel 4 Front brake fluid reservoir 5 Electric starter button 6 Throttle grip 7 Front brake lever 8 Front racks 9 Front hook 0...

Page 21: ...fuses B Helmet holders C Passenger footrest D Fuel tank cap E Air cleaner F Tools G Side stand H Engine oil filter I Center stand J Cooling fan filter K Kick starter lever L Gear oil drain plug M Gea...

Page 22: ...2 4 N Spark plug O Engine oil filler cap P Engine oil drain plug...

Page 23: ...e place IGNITION SWITCH The ignition switch has 4 positions OFF Position All electrical circuits are cut off The engine will not start The key can be removed ON Position The ignition circuit is comple...

Page 24: ...ped The taillight will come on to increase visibil ity for temporary roadside parking at night The key can be removed and the steering will be locked 8 WARNING Turning the ignition switch to the P PAR...

Page 25: ...ch could result in a fire or could result in injury from moving parts such as the rear wheel If the motorcycle falls down turn the ignition switch off immediately Ask your authorized Suzuki dealer to...

Page 26: ...n key hole shutter freezing Spray anti corrosion chemicals to the shutter release knob to avoid shutter cor rosion trouble INSTRUMENT PANEL SPEEDOMETER 1 The speedometer indicates the road speed in ki...

Page 27: ...and remains lit keep the engine running and bring your motorcycle to an authorized Suzuki dealer If the engine stalls try restarting the engine after turning the ignition switch off and on If the ind...

Page 28: ...ment or circuit fail ure the indicator light blinks more quickly or is lit continuously to notify the rider of the existence of a problem FUEL METER 6 The E mark indicates the fuel tank is empty or ne...

Page 29: ...on position The headlight low beam and taillight turn on NOTICE Do not put objects in front of the head light or taillight turned on and do not cover with clothes when the motorcycle is stopped This m...

Page 30: ...e switch to cancel the turn signal operation HORN BUTTON 4 Press the button to sound the horn 8 WARNING Failure to use the turn signals and fail ure to turn off the turn signals can be hazardous Other...

Page 31: ...Lock Use this lock to set and lock the rear brake To lock the rear brake lock squeeze the rear brake lever and engage this lock To release the rear brake lock simply squeeze the lever until the lock...

Page 32: ...gnition circuit and the starter circuit The engine can only be started if the side stand is fully up NOTICE Engaging the starter motor for more than five seconds at a time can damage the starter motor...

Page 33: ...position of the throttle grip Twist it towards you to increase engine speed Turn it away from you to decrease engine speed FUEL TANK CAP Fuel tank is located under the seat To open the fuel tank cap...

Page 34: ...ches the bottom of the filler neck 8 WARNING Failure to follow safety precautions when refueling could result in a fire or cause you to breathe toxic fumes Refuel in a well ventilated area Make sure t...

Page 35: ...LMET HOLDERS SEAT LOCK To unlock the seat lock insert the ignition key into the ignition switch turn the key counterclockwise to release the seat lock 8 WARNING An improperly retracted kick starter le...

Page 36: ...There are helmet holders under the seat To use it open the seat hook your helmet fas tener ring to the holder and refit the seat FRONT HOOK The motorcycle is equipped with the front hook The hook load...

Page 37: ...19 FRONT RACKS The motorcycle are equipped with the front racks The racks total load capacity is 1 5 kg REAR CARRIER The motorcycle is equipped with the rear carrier The carrier load capacity is 6 kg...

Page 38: ...the trunk since the trunk may get hot Do not keep valuable items in the trunk when leaving the motorcycle unat tended Push down the rear end of the seat if the seat does not unlock with key operation...

Page 39: ...nd upward with the passenger hand rail with your right hand while steadying the handle bars with your left hand SIDE STAND An interlock switch is provided to cut off the ignition circuit when the side...

Page 40: ...efore starting Always retract the side stand completely before starting off NOTICE Park the motorcycle on firm level ground to help prevent it from falling over If you must park on an incline aim the...

Page 41: ...1 2 3 4 5 6 7 8 3 1 FUEL AND ENGINE OIL RECOMMENDATION FUEL 3 2 OXYGENATED FUEL RECOMMENDATION EU 3 2 ENGINE OIL AND GEAR OIL 3 4...

Page 42: ...the motorcycle uses In such case try changing the gas station to another If the situation will not be improved by changing consult your Suzuki dealer for its inspection OXYGENATED FUEL RECOMMENDATION...

Page 43: ...able for use in your motorcycle if they contain co solvents and corrosion inhibitors DO NOT USE fuels containing more than 5 methanol under any circumstances Fuel system damage or motorcycle perfor ma...

Page 44: ...oil with an API classification of SG SH SJ or SL with a JASO classification of MB API American Petroleum Institute JASO Japanese Automobile Standards Organization NOTICE Spilled gasoline containing al...

Page 45: ...tandard is an index to select engine oils for 4 stroke motorcycle and ATV engines Motorcycle and ATV engines lubricate clutch and transmission gears with engine oil JASO T903 specifies performance req...

Page 46: ...use of ENERGY CONSERVING and RESOURCE CONSERVING oils Some engine oils which have an API classification of SH SJ or SL have an ENERGY CON SERVING indication in the API classifica tion donut mark These...

Page 47: ...1 2 3 4 5 6 7 8 4 1 BREAK IN RUNNING IN AND INSPECTION BEFORE RIDING BREAK IN RUNNING IN 4 2 INSPECTION BEFORE RIDING 4 4...

Page 48: ...recom mended throttle operation during the break in period VARY THE ENGINE SPEED The engine speed should be varied and not held at a constant speed This allows the parts to be loaded with pressure and...

Page 49: ...ne to accelerate freely through the gears without exceeding the recommended maximum limits Do not however use full throttle for the first 1600 km ALLOW THE ENGINE OIL TO CIRCULATE BEFORE RIDING Allow...

Page 50: ...service life and perfor mance from the engine NOTE The 1000 km service should be per formed as outlined in the Maintenance Schedule section of this Owner s Manual Pay particular attention to the cauti...

Page 51: ...cle This will increase your risk of an accident Always use tires of the size and type specified in this owner s manual Always maintain proper tire pressure as described in the INSPECTION AND MAINTENAN...

Page 52: ...wn to the limit line Correct lever play No sponginess No dragging Tires 6 40 Proper pressure Adequate tread depth No cracks or cuts Fuel 2 8 Enough fuel for the planned distance of operation Lighting...

Page 53: ...1 2 3 4 5 6 7 8 5 1 RIDING TIPS STARTING THE ENGINE 5 2 STARTING OFF 5 4 STOPPING AND PARKING 5 6...

Page 54: ...tric starter button or kick lever is operated with the throttle grip turned about 2 3 or more the fuel injection and ignition systems are disabled to prevent starting 8 WARNING Starting the engine imp...

Page 55: ...on smoothly and returns to the fully closed position smoothly when the grip is released 2 Squeeze the front or rear brake lever 3 Close the throttle completely and push the electric starter button or...

Page 56: ...NOTICE Running the engine too long without riding may cause the engine to overheat Overheating can result in damage to internal engine components and discol oration of exhaust pipes Shut the engine o...

Page 57: ...ur bal ance and fall off the motorcycle If you remove a foot from a footrest your foot or leg may come in contact with the rear wheels This could injure you or cause an accident Always keep both hands...

Page 58: ...control Apply both brake levers evenly and at the same time 8 WARNING Hard braking while turning may cause wheel skid and loss of control Brake before you begin to turn 8 WARNING Hard braking on wet l...

Page 59: ...to lock the steering 7 Remove the ignition key from the switch NOTE If an optional anti theft lock such as U shape lock and brake disc lock is used to avoid theft be sure to remove antitheft lock befo...

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Page 61: ...ARK PLUG 6 13 AIR CLEANER 6 16 ENGINE IDLE SPEED INSPECTION 6 21 THROTTLE CABLE PLAY 6 21 FUEL HOSE 6 23 COOLING FAN FILTER 6 23 ENGINE OIL 6 25 GEAR OIL 6 32 BRAKES 6 33 TIRES 6 40 SIDE STAND IGNITIO...

Page 62: ...guidelines Steering components suspension and wheel compo nents are key items and require very special and careful servicing For maximum safety we suggest that you have these items inspected and serv...

Page 63: ...ontains carbon monoxide a dangerous gas that is difficult to defect because it is colorless and odorless Breathing carbon monoxide can cause death or severe injury Never start the engine or let it run...

Page 64: ...place every 12000 km 7500 miles Cooling fan filter 6 23 Clean every 4000 km 2500 miles Exhaust pipe nuts and muffler mounting bolts T T Valve clearance I I I Spark plug 6 13 I R Fuel hose 6 23 I I Eng...

Page 65: ...y R Replace T Tighten Interval Item months 2 12 24 km 1000 4000 8000 miles 600 2500 5000 Brake hose 6 33 I I Replace every 4 years Tires 6 40 I I Steering I I Front fork I Rear suspension I Chassis bo...

Page 66: ...mooth and long life of each working part of your motorcycle and also for safe riding It is a good practice to lubricate the motorcycle after a long rough ride and after getting it wet in the rain or a...

Page 67: ...6 7 Motor oil Grease 1 Rear brake lever pivot 2 Side stand pivot and spring hook 3 Center stand pivot and spring hook 4 Throttle cable 5 Front brake lever pivot 6 Speedometer cable...

Page 68: ...ul to your health if it gets into your blood stream Wash hands after handling any parts containing lead 8 WARNING Diluted sulfuric acid from battery can cause blindness or severe burns When working ne...

Page 69: ...screws 8 WARNING Wiping the battery with a dry cloth can cause a static electricity spark which can start a fire Wipe the battery with a damp cloth to avoid static electricity build up NOTICE Exceedi...

Page 70: ...he screw 1 and the front cen ter leg shield 2 4 Disconnect the negative terminal 2 5 Remove the cap Disconnect the positive terminal 3 6 Remove the screws 7 Remove the battery holder bracket 4 8 Remov...

Page 71: ...wires can damage the charging system and the battery Always attach the red lead to the pos itive terminal and the black or black with white tracer lead to the negative ter minal 8 WARNING Batteries co...

Page 72: ...than 0 004 lead By ensuring the used battery is disposed or recycled correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caus...

Page 73: ...mally operating spark plug should be light brown in color If the spark plug is white or glazed appearing then it has been operating much too hot This spark plug should be replaced with a colder plug 0...

Page 74: ...ec tion 2 Remove the screws and fasteners Push the front frame cover 1 and slide the front frame cover in a direction with an arrow to remove it NGK DENSO REMARKS CPR6EA 9 U20EPR9 If the standard plug...

Page 75: ...age your motorcycle An overly tight or cross threaded spark plug will damage the aluminum threads of the cyl inder head Carefully turn the spark plug by hand into the threads If the spark plug is new...

Page 76: ...condi tions you should service the air cleaner at the intervals specified If you ride in dusty wet or muddy conditions you will need to inspect the air cleaner element much more frequently Use the fo...

Page 77: ...lement Never run the engine without the air cleaner element in place NOTICE Failure to inspect the air cleaner element frequently if the vehicle is used in dusty wet or muddy conditions can damage you...

Page 78: ...ove the air cleaner element 1 Place the motorcycle on the center stand 2 Remove the screws and air cleaner cap 1 3 Remove the air cleaner element 2 4 Inspect the air cleaner element condi tion Replace...

Page 79: ...this component 5 Reinstall the new air cleaner element in reverse order of removal Be absolutely sure that the element is securely in posi tion and is sealing properly 8 CAUTION Compressed air can da...

Page 80: ...plugs and drain water and oil at the periodic maintenance interval The air cleaner drain plugs are located beneath the air cleaner box NOTICE Failure to position the air cleaner ele ment properly can...

Page 81: ...speed The engine idle speed should be 1400 1600 r min when the engine is warm NOTE If the engine idle speed is not within the specified range ask your Suzuki dealer or a qualified mechanic to inspect...

Page 82: ...boots Check that the boots are fit securely Do not apply water directly to the boots when washing Wipe off dirt from the boots with a wet cloth when the boots are dirty 8 WARNING Inadequate throttle...

Page 83: ...hose for damage and fuel leakage If any defects are found the fuel hose must be replaced COOLING FAN FILTER The cooling fan filter is located on the left side of crankcase assembly Clean the cool ing...

Page 84: ...filter 3 3 Carefully use an air hose to blow the dust from the cooling fan filter Cooling Fan Drain Plugs Remove the plugs and drain water at the periodic maintenance interval The cooling fan drain pl...

Page 85: ...between L Low and F Full lines The oil level inspection should be performed under the following conditions 1 Place the motorcycle on the center stand 2 Start the engine and allow it to idle for about...

Page 86: ...lows 1 Place the motorcycle on the center stand 2 Remove the oil filler cap 1 3 Place a drain pan under the drain plug NOTICE Operating the motorcycle with too little or too much oil can damage the en...

Page 87: ...be harmed by swallowing new or used oil Repeated prolonged contact with used engine oil may cause skin cancer Brief contact with oil may irritate skin Keep new and used oil and used oil fil ters away...

Page 88: ...6 28 Oil filter changing 5 Remove the bolts 8 holding the filter cap 9 in place 6 Replace the oil filter 0 and the O ring A with a new one...

Page 89: ...the bolts securely but do not overtighten them NOTICE Failure to use an oil filter with the correct design can damage your motorcycle s engine Be sure to use a genuine SUZUKI oil fil ter or an equival...

Page 90: ...g 4 10 Carefully use an air hose to blow the contamination from the oil strainer 11 Before replacing the drain plug be sure to check that the oil strainer plug 5 the strainer 6 and the O ring 7 are in...

Page 91: ...l will be required when changing oil only 13 Tighten the oil filler cap 14 Start the engine and allow it to idle for three minutes 15 Check the oil level according to Oil Level Check procedure NOTE Ch...

Page 92: ...he oil filler plug 1 3 Drain the oil by removing the drain plug 2 into a suitable container from the bot tom of the final gear case 4 Reinstall the drain plug and tighten it securely after all the oil...

Page 93: ...d Suzuki dealer 8 WARNING Children and pets may be harmed by swallowing new or used oil Repeated prolonged contact with used engine oil may cause skin cancer Brief contact with oil may irritate skin K...

Page 94: ...ks damage or brake fluid leakage If any defects are found ask your Suzuki dealer to replace the brake hose with a new one FRONT BRAKE FLUID Check the brake fluid level in the front reser voir If the l...

Page 95: ...x with different types of brake fluid 8 WARNING Brake fluid is harmful or fatal if swal lowed and harmful if it comes in contact with skin or eyes Solution can be poi sonous to animals If brake fluid...

Page 96: ...6 36 BRAKE PAD NOTICE Spilled brake fluid can damage painted surfaces and plastic parts Be careful not to spill any fluid when fill ing the brake fluid reservoir Wipe spilled fluid up immediately...

Page 97: ...push the pistons back and brake fluid leakage may result 8 WARNING Failure to inspect and maintain the brake pads and replace them when recom mended can increase your chance of having an accident If...

Page 98: ...akes as follows 1 Measure the rear brake lever play at the brake lever end The play should be 15 25 mm 8 WARNING Replacing only one of the two brake pads can result in uneven braking action and can in...

Page 99: ...counterclockwise will decrease or increase the distance REAR BRAKE LINING WEAR LIMIT The motorcycle is equipped with the brake lining wear limit indicator on brake panels To check wear of the brake li...

Page 100: ...cycle form the crucial link between your motorcycle and the road Failure to take the precau tions below may result in an accident due to tire failure Check tire condition and pressure before each ride...

Page 101: ...d adjust tire pressure and be sure the pressure is correct for the motorcycle load according to the table as follows Tire pressure should only be checked and adjusted before riding since riding will h...

Page 102: ...ess tires sometimes lose pressure gradually when punctured TIRE CONDITION AND TYPE Proper the condition of your tires and proper tire type affect motorcycle performance Cuts or cracks in the tires can...

Page 103: ...the place where the wear bars are molded into the tire When the wear bars contact the road it indicates that the tire wear limit has been reached Whenever you replace a tire use a tire of the size and...

Page 104: ...ires may result in an acci dent due to tire failure Tubeless tires require different service procedures than tube tires Tubeless tires require an air tight seal between the tire bead and wheel rim Spe...

Page 105: ...continuing to hold the brake lever move the side stand to the down posi tion After repairing a tire do not exceed 80 km h 50 mph for the first 24 hours and do not exceed 130 km h 80 mph thereafter Thi...

Page 106: ...than the specified rating can result in overloading the electrical sys tem or premature failure of a bulb 8 WARNING If the side stand ignition interlock sys tem is not working properly it is possi ble...

Page 107: ...the right and left mirrors 2 Remove the front center leg shield by referring to the BATTERY REMOVAL section Headlight 12V 35 35W HS1 Front turn signal light 12V 10W 2 Rear turn signal light 12V 10W 2...

Page 108: ...6 48 3 Remove the screws 4 Remove the headlight cover with the headlight assembly...

Page 109: ...6 49 5 Disconnect the headlight coupler and then remove the rubber cap 1 6 Unhook the bulb holder spring 2 and pull out the bulb 3 7 To install the headlight reverse the above sequence...

Page 110: ...sary Loosen the headlight adjustment bolt and move the headlight up or down as required NOTICE The headlight bulb s life may be short ened by oil from your fingers if you touch it When replacing the h...

Page 111: ...TURN SIGNAL LIGHT 1 Remove the front center leg shield by referring to the BATTERY REMOVAL section 2 Turn the socket counterclockwise and remove it 3 Push in on the bulb twisting it to the left and p...

Page 112: ...6 52 POSITION LIGHT 1 Remove the front center leg shield by referring to the BATTERY REMOVAL section 2 Turn the socket 1 counterclockwise and remove it 3 Pull off the bulb from the socket...

Page 113: ...6 53 REAR TURN SIGNAL LIGHT To replace the rear turn signal light bulb fol low the procedure below 1 Remove the screw and lens 2 Remove the screws and take off the socket 1...

Page 114: ...to the left and pull it out 4 To fit replacement bulb push it in and twist it to the right while pushing NOTICE Overtightening the screws when rein stalling the lens may cause the lens to crack Tight...

Page 115: ...55 BRAKE LIGHT TAILLIGHT To replace the brake light taillight bulb follow the procedure below 1 Remove the screws 2 Widen the frame covers when removing the lens to avoid scratching on the frame cover...

Page 116: ...on light lens 2 4 Push in on the bulb turn it to the left and pull it out 5 To fit the replacement bulb push it in and turn it to the right while pushing NOTICE Overtightening the screws when rein sta...

Page 117: ...6 57 LICENSE PLATE LIGHT To replace the license plate light bulb follow the procedure below 1 Remove the screws 2 Pull off the bulb 2 from the socket...

Page 118: ...before replacing the blown fuse with a new fuse Consult your Suzuki dealer for the electrical system check and repair 8 WARNING Replacing a fuse with incorrect amper age rating or substitute e g alum...

Page 119: ...llutants in your motorcycle s exhaust Use of leaded fuel in motorcycles equipped with catalytic converters is prohibited because lead deac tivates the pollutant reducing components of the catalyst sys...

Page 120: ...he event of an engine malfunction particularly one involving engine mis fire or other apparent performance loss stop riding the motorcycle and turn off the engine and have the motorcycle serviced prom...

Page 121: ...above illustration 8 WARNING If you park or operate the motorcycle in areas where there are combustible mate rials such as dry grass or leaves these materials may come in contact with the catalytic co...

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Page 123: ...1 2 3 4 5 6 7 8 7 1 TROUBLESHOOTING IGNITION SYSTEM CHECK 7 2 FUEL SUPPLY CHECK 7 3 ENGINE STALLING 7 3...

Page 124: ...spark plug firmly against the engine crank the engine with the ignition switch in the ON posi tion If the ignition system is operating properly a blue spark should jump across the spark plug gap If th...

Page 125: ...your machine to an authorized Suzuki dealer Refer to the INSTRUMENT PANEL section for an explanation of malfunction indicator 3 Check the ignition system for intermittent spark 4 Check the idle speed...

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Page 127: ...2 3 4 5 6 7 8 8 1 STORAGE PROCEDURE AND MOTORCYCLE CLEANING STORAGE PROCEDURE 8 2 PROCEDURE FOR RETURNING TO SERVICE 8 3 CORROSION PREVENTION 8 4 MOTORCYCLE CLEANING 8 5 INSPECTION AFTER CLEANING 8 8...

Page 128: ...If you need to service the motorcycle for stor age yourself follow the general guidelines below MOTORCYCLE Clean the entire motorcycle Place the motorcycle on the center stand on a firm flat surface...

Page 129: ...er parts with rub ber preservative Spray the unpainted surfaces with rust preventative Coat the painted surfaces with car wax PROCEDURE DURING STORAGE Once a month recharge the battery with a specifie...

Page 130: ...least once a month Keep your motorcy cle as clean and dry as possible Remove foreign material deposits For eign material such as road salt chemi cals road oil or tar tree sap bird droppings and indust...

Page 131: ...in sunlight and can reduce the amount of dust and air pollu tion reaching the surface Your Suzuki dealer can help you select the right cover for your motorcycle MOTORCYCLE CLEANING Washing the Motorcy...

Page 132: ...If there is any damage obtain touch up paint and touch up the dam age following the procedure below a Clean all damaged spots and allow them to dry b Stir the paint and touch up the dam aged spots lig...

Page 133: ...tions specified by the manufacturers Special Care for Matte Finish Paint Do not use polishing compounds or waxes that contain polishing compounds on sur faces which have a matte finish The use of poli...

Page 134: ...our motorcycle for any problems that may have arisen during your last ride 8 WARNING Operating the motorcycle with wet brakes can be hazardous Wet brakes may not provide as much stopping power as dry...

Page 135: ...1 2 3 4 5 6 7 7...

Page 136: ...60 mm Ground clearance 120 mm Seat height 755 mm Curb mass 97 kg ENGINE Type 4 stroke air cooled SOHC Number of cylinders 1 Bore 51 0 mm Stroke 55 2 mm Displacement 113 cm3 Compression ratio 9 4 1 Fue...

Page 137: ...42 44 16 47 13 Drive system V belt drive CHASSIS Front suspension Telescopic coil spring oil damped Rear suspension Swingarm type coil spring oil damped Front fork stroke 90 mm Rear wheel travel 105 m...

Page 138: ...12V 21 5W Position light 12V 5W 2 Front turn signal light 12V 10W 2 Rear turn signal light 12V 10W 2 License plate light 12V 5W High beam indicator light 12V 1 7W Turn signal indicator light 12V 2W S...

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Page 140: ...ION PREVENTION 8 4 E ENGINE IDLE SPEED INSPECTION 6 21 ENGINE OIL 6 25 ENGINE OIL AND GEAR OIL 3 4 ENGINE STALLING 7 3 F FRONT HOOK 2 18 FRONT RACKS 2 19 FUEL 3 2 FUEL HOSE 6 23 FUEL SUPPLY CHECK 7 3...

Page 141: ...LOCATION OF PARTS 2 2 LUBRICATION POINTS 6 6 M MAINTENANCE SCHEDULE 6 2 MODIFICATION 1 5 MOTORCYCLE CLEANING 8 5 N NOISE CONTROL SYSTEM AUSTRALIA ONLY 1 9 O OXYGENATED FUEL RECOMMENDATION EU 3 2 P PR...

Page 142: ...ET HOLDERS 2 17 SERIAL NUMBER LOCATION 1 8 SIDE STAND IGNITION INTERLOCK SWITCH 6 45 SPARK PLUG 6 13 STANDS 2 21 STARTING OFF 5 4 STARTING THE ENGINE 5 2 STOPPING AND PARKING 5 6 STORAGE PROCEDURE 8 2...

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