Suzuki SVF650K9, Setup Manual

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32
SAFETY CHECK OUT

ENGINE AND TRANSMISSION
CHASSIS
SP= Spring
COLD INFLATION TIRE PRESSURE
ELECTRICALS
ROAD TEST INSPECTION
After completion of the setting-up the motorcy-
cle all the following items should be double-
checked to confirm that the operation and func-
tion of the motorcycle are satisfactory.
Now, setting-up the motorcycle and pre-deliv-
ery inspection have been completed and the
motorcycle can be passed to the customer.
ITEM MEASURE SPECIFICATIONS
Engine oil Check/Refill 2 400 ml
Fuel tank Drain/Fill 14.5 L
Throttle cable Check/Adjust Play: 2.0–4.0 mm
Idle r/min Check/Adjust 1 200–1 400 r/min
Exhaust system Leakage
Fuel system
connection
Leakage/Circlip
Engine coolant Check/Refill 1 850 ml
ITEM MEASURE SPECIFICATIONS
Disc brake Clean/Fluid level
Front brake lever Check/Adjust Position 3
Rear brake pedal Check/Adjust Height: 45–55 mm
Clutch cable Check/Adjust Play: 10–15 mm
Drive chain
Check/Adjust/
Lubricate
Slack: 20–30 mm
Oiling points All necessary points
Battery Filling electrolyte
Wiring and cable Routing/Operation
Wiring connectors Clean/Tight
Front fork Check/Adjust SP: Position 3
Rear shock
absorber
Check/Adjust SP: Position 3
Tighten all nuts and
bolts Torque those listed
in this manual
Cotter pins, circlip
and fasteners
Check
Paint and chrome
Inspect/
Wash and polish
Warning label
(For E-19)
Select/Stick
SOLO RIDING DUAL RIDING
FRONT
225 kPa
2.25 kgf/cm 2
33 psi
225 kPa
2.25 kgf/cm 2
33 psi
REAR
250 kPa
2.50 kgf/cm 2
36 psi
250 kPa
2.50 kgf/cm 2
36 psi
ITEM CHECK FOR
Light
Lighting/Adjust Headlight high/low beam
Tail/Brake light
Turn signal light
Lighting Position light
License light
Instrument Lights
Lighting
Speedometer Display
Tachometer light
High beam indicator light
Neutral indicator light
Turn signal indicator light
Coolant temperature indicator light
and display/Oil pressure indicator
light and display
Fuel injection system indicator light
Fuel indicator light
Gear position display
Switch Operations
Operation
Ignition switch
Dimmer switch
Turn signal switch
Horn switch
Passing light switch
Hazard warning switch
Engine stop switch
Starter button
Brake switch
Clutch lever position switch
Side stand/ignition interlock switch
ITEM CHECK FOR
Engine
Starting/Acceleration/
Smoothness/Noise
Transmission Operation/Noise
Drive chain Operation/Noise
Clutch Operation/Noise
Brake Operation/Noise
Steering Stability
Suspension Operation
Control cables Operation/Proper return
Leakage Fuel/Oil/Coolant/Exhaust
Speedometer Operation
Odometer/Trip meter Operation
Instrument panel Operation