Surefire PumpRight D250 Manual Download Page 21

 

396

-

3815Y1   SureFire PumpRight for Raven RCM                           

15

 

Revised 12/04/2019 

 

Colored Disc Orifice Chart

 

15” 

Spacing

          

15” 

Sp

acing     

    

15” 

S

pacing

 

PSI

4.0

4.5

5.0

5.5

6.0

6.5

7.0

10

0.033

3.2

2.9

2.6

2.4

2.2

2.0

1.9

20

0.046

4.6

4.0

3.6

3.3

3.0

2.8

2.6

30

0.057

5.6

5.0

4.5

4.1

3.7

3.5

3.2

40

0.065

6.5

5.8

5.2

4.7

4.3

4.0

3.7

50

0.073

7.3

6.5

5.8

5.3

4.8

4.5

4.2

60

0.081

8.0

7.1

6.4

5.8

5.3

4.9

4.6

10

0.050

5.0

4.4

4.0

3.6

3.3

3.1

2.9

20

0.072

7.1

6.3

5.7

5.2

4.7

4.4

4.1

30

0.088

8.7

7.7

6.9

6.3

5.8

5.3

5.0

40

0.101

10.0

8.9

8.0

7.3

6.7

6.1

5.7

50

0.112

11.1

9.9

8.9

8.1

7.4

6.8

6.4

60

0.124

12.3

10.9

9.8

8.9

8.2

7.5

7.0

10

0.070

6.9

6.2

5.5

5.0

4.6

4.3

4.0

20

0.098

9.7

8.6

7.8

7.1

6.5

6.0

5.6

30

0.120

11.9

10.6

9.5

8.7

7.9

7.3

6.8

40

0.139

13.8

12.2

11.0

10.0

9.2

8.5

7.9

50

0.156

15.4

13.7

12.3

11.2

10.3

9.5

8.8

60

0.170

16.8

15.0

13.5

12.2

11.2

10.4

9.6

10

0.094

9.3

8.3

7.4

6.8

6.2

5.7

5.3

20

0.132

13.1

11.6

10.4

9.5

8.7

8.0

7.5

30

0.162

16.0

14.3

12.8

11.7

10.7

9.9

9.2

40

0.187

18.5

16.4

14.8

13.4

12.3

11.4

10.6

50

0.209

20.7

18.4

16.5

15.0

13.8

12.7

11.8

60

0.228

22.6

20.1

18.1

16.4

15.1

13.9

12.9

10

0.119

11.8

10.5

9.5

8.6

7.9

7.3

6.8

20

0.169

16.7

14.9

13.4

12.2

11.2

10.3

9.6

30

0.207

20.5

18.2

16.4

14.9

13.7

12.6

11.7

40

0.239

23.7

21.0

18.9

17.2

15.8

14.6

13.5

50

0.267

26.5

23.5

21.2

19.2

17.6

16.3

15.1

60

0.293

29.0

25.8

23.2

21.1

19.3

17.8

16.6

10

0.149

15

13

12

11

10

9

8

20

0.210

21

18

17

15

14

13

12

30

0.257

25

23

20

18

17

16

15

40

0.296

29

26

23

21

20

18

17

50

0.332

33

29

26

24

22

20

19

60

0.363

36

32

29

26

24

22

21

10

0.218

22

19

17

16

14

13

12

20

0.307

30

27

24

22

20

19

17

30

0.376

37

33

30

27

25

23

21

40

0.435

43

38

34

31

29

26

25

50

0.486

48

43

38

35

32

30

27

60

0.532

53

47

42

38

35

32

30

10

0.351

35

31

28

25

23

21

20

20

0.496

49

44

39

36

33

30

28

30

0.608

60

54

48

44

40

37

34

40

0.702

69

62

56

51

46

43

40

50

0.785

78

69

62

57

52

48

44

60

0.859

85

76

68

62

57

52

49

10

0.506

50

45

40

36

33

31

29

20

0.715

71

63

57

51

47

44

40

30

0.876

87

77

69

63

58

53

50

40

1.009

100

89

80

73

67

61

57

50

1.133

112

100

90

82

75

69

64

60

1.239

123

109

98

89

82

75

70

10

0.686

68

60

54

49

45

42

39

20

0.973

96

86

77

70

64

59

55

30

1.186

117

104

94

85

78

72

67

40

1.372

136

121

109

99

91

84

78

50

1.531

152

135

121

110

101

93

87

60

1.681

166

148

133

121

111

102

95

10

0.867

86

76

69

62

57

53

49

20

1.230

122

108

97

89

81

75

70

30

1.504

149

132

119

108

99

92

85

40

1.735

172

153

137

125

114

106

98

50

1.938

192

171

153

140

128

118

110

60

2.124

210

187

168

153

140

129

120

10

1.372

136

121

109

99

91

84

78

20

1.947

193

171

154

140

128

119

110

30

2.381

236

209

189

171

157

145

135

40

2.752

272

242

218

198

182

168

156

50

3.071

304

270

243

221

203

187

174

60

3.363

333

296

266

242

222

205

190

All application rates (gallons/acres) are estimates based on 0-28-0 (10.65 lbs/gallon) at 70 degrees F.

Brown 

(41)

Green 

(110)

White 

(125)

Lime 

Green 

(156)

Orange 

(46)

Maroon 

(52)

Red (63)

Blue (80)

Yellow 

(95)

MPH

Pink (24)

Gray (30)

Black 

(35)

Gal/Min 

28-0-0

Orifice 

Color 

(Approx 

Size)

PSI

4.0

4.5

5.0

5.5

6.0

6.5

7.0

10

0.033

2.4

2.2

1.9

1.8

1.6

1.5

1.4

20

0.046

3.4

3.0

2.7

2.5

2.3

2.1

2.0

30

0.057

4.2

3.7

3.4

3.1

2.8

2.6

2.4

40

0.065

4.9

4.3

3.9

3.5

3.2

3.0

2.8

50

0.073

5.5

4.8

4.4

4.0

3.6

3.4

3.1

60

0.081

6.0

5.3

4.8

4.3

4.0

3.7

3.4

10

0.050

3.7

3.3

3.0

2.7

2.5

2.3

2.1

20

0.072

5.3

4.7

4.3

3.9

3.5

3.3

3.0

30

0.088

6.5

5.8

5.2

4.7

4.3

4.0

3.7

40

0.101

7.5

6.7

6.0

5.4

5.0

4.6

4.3

50

0.112

8.3

7.4

6.7

6.1

5.6

5.1

4.8

60

0.124

9.2

8.2

7.4

6.7

6.1

5.7

5.3

10

0.070

5.2

4.6

4.2

3.8

3.5

3.2

3.0

20

0.098

7.3

6.5

5.8

5.3

4.9

4.5

4.2

30

0.120

8.9

7.9

7.1

6.5

6.0

5.5

5.1

40

0.139

10.3

9.2

8.3

7.5

6.9

6.3

5.9

50

0.156

11.6

10.3

9.3

8.4

7.7

7.1

6.6

60

0.170

12.6

11.2

10.1

9.2

8.4

7.8

7.2

10

0.094

7.0

6.2

5.6

5.1

4.6

4.3

4.0

20

0.132

9.8

8.7

7.8

7.1

6.5

6.0

5.6

30

0.162

12.0

10.7

9.6

8.7

8.0

7.4

6.9

40

0.187

13.9

12.3

11.1

10.1

9.2

8.5

7.9

50

0.209

15.5

13.8

12.4

11.3

10.3

9.5

8.9

60

0.228

17.0

15.1

13.6

12.3

11.3

10.4

9.7

10

0.119

8.9

7.9

7.1

6.5

5.9

5.5

5.1

20

0.169

12.6

11.2

10.0

9.1

8.4

7.7

7.2

30

0.207

15.4

13.7

12.3

11.2

10.3

9.5

8.8

40

0.239

17.7

15.8

14.2

12.9

11.8

10.9

10.1

50

0.267

19.8

17.6

15.9

14.4

13.2

12.2

11.3

60

0.293

21.7

19.3

17.4

15.8

14.5

13.4

12.4

10

0.149

11

10

9

8

7

7

6

20

0.210

16

14

12

11

10

10

9

30

0.257

19

17

15

14

13

12

11

40

0.296

22

20

18

16

15

14

13

50

0.332

25

22

20

18

16

15

14

60

0.363

27

24

22

20

18

17

15

10

0.218

16

14

13

12

11

10

9

20

0.307

23

20

18

17

15

14

13

30

0.376

28

25

22

20

19

17

16

40

0.435

32

29

26

23

22

20

18

50

0.486

36

32

29

26

24

22

21

60

0.532

39

35

32

29

26

24

23

10

0.351

26

23

21

19

17

16

15

20

0.496

37

33

29

27

25

23

21

30

0.608

45

40

36

33

30

28

26

40

0.702

52

46

42

38

35

32

30

50

0.785

58

52

47

42

39

36

33

60

0.859

64

57

51

46

43

39

36

10

0.506

38

33

30

27

25

23

21

20

0.715

53

47

42

39

35

33

30

30

0.876

65

58

52

47

43

40

37

40

1.009

75

67

60

54

50

46

43

50

1.133

84

75

67

61

56

52

48

60

1.239

92

82

74

67

61

57

53

10

0.686

51

45

41

37

34

31

29

20

0.973

72

64

58

53

48

44

41

30

1.186

88

78

70

64

59

54

50

40

1.372

102

91

81

74

68

63

58

50

1.531

114

101

91

83

76

70

65

60

1.681

125

111

100

91

83

77

71

10

0.867

64

57

52

47

43

40

37

20

1.230

91

81

73

66

61

56

52

30

1.504

112

99

89

81

74

69

64

40

1.735

129

114

103

94

86

79

74

50

1.938

144

128

115

105

96

89

82

60

2.124

158

140

126

115

105

97

90

10

1.372

102

91

81

74

68

63

58

20

1.947

145

128

116

105

96

89

83

30

2.381

177

157

141

129

118

109

101

40

2.752

204

182

163

149

136

126

117

50

3.071

228

203

182

166

152

140

130

60

3.363

250

222

200

182

166

154

143

All application rates (gallons/acres) are estimates based on 0-28-0 (10.65 lbs/gallon) at 70 degrees F.

Brown 

(41)

Green 

(110)

White 

(125)

Lime 

Green 

(156)

Orange 

(46)

Maroon 

(52)

Red (63)

Blue (80)

Yellow 

(95)

MPH

Pink (24)

Gray (30)

Black 

(35)

Gal/Min 

28-0-0

Orifice 

Color 

(Approx 

Size)

20” 

Spacing

          

20” 

Sp

acing     

   

20” 

Sp

acing

 

B

 

Components  

Liquid

 

SureFire 

Ag 

Systems

Summary of Contents for PumpRight D250

Page 1: ...ontrol Module RCM 396 3815Y1 Number of Diaphragms Max Flow GPM Max GPA on 40 at 6 MPH Max GPA on 60 at 6 MPH PR17 3 17 35 23 5 PR30 3 30 62 41 PR40 4 40 82 55 D250 6 55 75 Maximum Pump Flow and Applic...

Page 2: ...S u r e F i r e A g S y s t e m s...

Page 3: ...ication Type 42 43 Section Setup Pressure Sensor RPM Sensor 44 Control Valve Setup Rate Sensor Flow Cal Fill Flowmeter Rates 45 Pressure Sensor Setup Calibration Pump RPM Unlocks 46 Height Switch Disp...

Page 4: ...Indicates an imminently hazardous situation that if not avoided will result in death or se rious injury This signal word is to be limited to the most extreme situations typically for machine component...

Page 5: ...raulic systems DO NOT DELAY Check hydraulic hoses and fittings frequently Loose broken and missing hardware can cause equipment to not perform properly and can result in serious injury or death Hydrau...

Page 6: ...396 3815Y1 SureFire PumpRight for Raven RCM iv Revised 12 04 2019 S u r e F i r e A g S y s t e m s...

Page 7: ...A Introduction Basic Installation Steps 1 Mount the Raven RCM and connect it to the Implement ISOBUS 2 Open the packages and familiarize yourself with the components See the System Overview Example o...

Page 8: ...i cal length is 1 4 with check valves placed on each row that distance from ground This is usually 3 8 hose Maxi mum recommended length is 20 feet and lengths do not need to be equal Check valve is mo...

Page 9: ...engths do not need to be equal Check valve is mounted near each row 1 4 turn cap is al ways check valve outlet Hose is used from the flow meter outlet to LiquiShift valve stack inlet PWM Pump Harness...

Page 10: ...the face plate or at the wire connector may allow water into the flowmeter electronics Amp SuperSeal 3 pin connector Use adapter 201 17842 to connect to 3 pin MP harness Mounting Bracket 400 3826Y1 QT...

Page 11: ...able to the flowmeter or damage to the flowmeter may result Do not power wash the flowmeter High pressure spray directed at the back edge of the face plate or at the wire connector may allow water int...

Page 12: ...C White Signal 12V on 0V off Mounting Hardware 2 Valve Bolt Kit 384 1100 Mounting Bracket 400 2493Y1 B Components Liquid Note Ensure back side port is capped prior to use How LiquiShift Works LiquiShi...

Page 13: ...20 00 055100 B Components Liquid Pressure Sensor 3 wire type with harness 521 05 050150 2 Plug with 1 4 gauge port 105 200PLG025 Pressure Sensor Hose Tap Kits When electric section valves or LiquiShif...

Page 14: ...o pressure Open until liquid comes out and then close the valve Be sure the air bleed valve tube does not become plugged with dirt or it will not allow air to bleed How to install the air bleed valve...

Page 15: ...Start with a quarter to a half turn OPENING THE VALVE LOWERS THE MAXIMUM RATE THAT CAN BE APPLIED TO THE GROUND Close the valve if a higher rate is required 1 2 recirculation hose Recirculation Regul...

Page 16: ...on O Ring for Orifice 701 20525 00 ORS Male x ORS Male x 1 FPT Tee Brackets U Bolts 400 1037A1 3 6 Row Bracket 400 3155Y1 7 12 Row Bracket 400 2011A1 White Backer Plate for 3 6 Row Bracket 400 2010A1...

Page 17: ...1 4 x 2 Bolt Floating Ball Flow Indicators Full Flow Column mostly 3 8 HB B Components Liquid 400 2010A1 12 Row White Vis ibility Backer Plate 400 1037A1 3 6 Row Bracket 400 2011A1 6 Row White Visi b...

Page 18: ...lying up to 10 GPA on 30 rows The recommended minimum system operating pressure for this check is 10 psi to ensure all checks open fully 133 03 40502 P4 Blue Cap 4 PSI Disc Orifice optional 133 03 401...

Page 19: ...25 9 11 8 20 7 45 6 83 6 31 5 86 40 0 239 11 83 10 51 9 46 8 60 7 88 7 28 6 76 50 0 267 13 23 11 76 10 58 9 62 8 82 8 14 7 56 60 0 293 14 50 12 89 11 60 10 55 9 67 8 92 8 29 10 0 149 7 36 6 54 5 89 5...

Page 20: ...10 65 lbs gallon at 70 degrees F Brown 41 Orange 46 Maroon 52 Red 63 Blue 80 Yellow 95 MPH Pink 24 Gray 30 Black 35 Gal Min 28 0 0 Orifice Color Approx Size PSI 4 0 4 5 5 0 5 5 6 0 6 5 7 0 10 0 033 4...

Page 21: ...wn 41 Green 110 White 125 Lime Green 156 Orange 46 Maroon 52 Red 63 Blue 80 Yellow 95 MPH Pink 24 Gray 30 Black 35 Gal Min 28 0 0 Orifice Color Approx Size PSI 4 0 4 5 5 0 5 5 6 0 6 5 7 0 10 0 033 2 4...

Page 22: ...d on 0 28 0 10 65 lbs gallon at 70 degrees F Brown 41 Green 110 White 125 Lime Green 156 Orange 46 Maroon 52 Red 63 Blue 80 Yellow 95 MPH Pink 24 Gray 30 Black 35 Gal Min 28 0 0 Orifice Color Approx S...

Page 23: ...396 3815Y1 SureFire PumpRight for Raven RCM 17 Revised 12 04 2019 S u r e F i r e A g S y s t e m s...

Page 24: ...0 110 meter tube that is 8 long would be used This 8 tube with more than twice the diameter creates a fertilizer system resistant to plug ging while providing excellent row to row distribution By usin...

Page 25: ...n In ad dition the steel bracket could be rotated 90 degrees and clamp around the bar The multiple slots in the bracket are used to mount to any tube 7x7 inches or smaller 113 19 025025025 Y Divider 1...

Page 26: ...to hold the bracket in place Clamp Bracket 400 1966A1 Dual Check Valve Mount Bracket The long short clamp bracket come as one part con nected by break off tabs Elbow at end of section Tee in mid locat...

Page 27: ...her heavy wall Stainless Steel Tube Ground Application Devices Dual Metering Tube 1 4 Black Tubing any length allowed 113 19 025025025 Y Divider 1 4 QC 113 19 038038038 Y Divider 3 8 QC Option 2 3 8 H...

Page 28: ...pump drivers flowmeters hydraulic motors speed sensors pressure sensors valves and any other components in a liquid dry or NH3 application system Product Harnesses One is required for each product bei...

Page 29: ...is harness change fuses on RCM Main Adapter Harness from 15 Amps to 7 5 Amps QTY 2 and from 25 Amps to 15 Amps QTY 1 Plugging in the Raven RCM 1 Plug the 35 pin and 23 pin connectors from the SureFire...

Page 30: ...12 04 2019 Example PumpRight RCM Layout The harnessing shown below would be used to connect a SureFire PumpRight system with up to 6 section valves to the Raven RCM D Wiring Elec Using SureFire Direct...

Page 31: ...396 3815Y1 SureFire PumpRight for Raven RCM 25 Revised 12 04 2019 D Wiring S u r e F i r e A g S y s t e m s...

Page 32: ...ems is forbidden Revision of A 02 1 2 1 2 3 4 5 6 12V DC Flow Signal GND Pressure PWM PWM RED BLK BLU PUR YEL DRK BLU PWM A 150 MP Tower 2 PIN B PWM PWM YEL BLK Pressure A 150 MP Shroud 3 pin B C Sign...

Page 33: ...K A Signal 12V DC WP TOWER 3 PIN B C GND SECTION 2 RED WHT BRN BLK A Signal 12V DC WP TOWER 3 PIN B C GND SECTION 1 RED WHT BLK PUR WHT RED BLK BLU YEL DRK BLU 1 2 3 4 5 6 12V DC Flow Signal GND Press...

Page 34: ...BLK 18 AWG BLK 18 AWG A Signal 12V WP TOWER 3 PIN B C GND FLOW RETURN RED 18 AWG WHT GRN BLK 18 AWG A Signal 12V WP TOWER 3 PIN B C GND SECTION 5 RED 18 AWG BRN WHT BLK 18 AWG A Signal 12V WP TOWER 3...

Page 35: ...f drawing without express written permission from SureFire Ag Systems is forbidden Revision of A 02 1 2 1 2 3 4 5 6 12V DC Flow Signal GND Pressure PWM PWM RED BLK BLU YEL PWM A 150 MP Tower 2 PIN B P...

Page 36: ...H J K L M 12V DC Flow Signal 1 GND Pressure 1 PWM PWM Sect 1 Sect 3 Sect 2 Sect 4 Sect 5 Sect 6 HC PWR 1 HC PWR 2 PWM 1 HC GND 2 RED BRN RED 14 AWG BLK BLK 14 AWG BLK BLU BLU PUR YEL GRN BLK WHT PRODU...

Page 37: ...1 B 1 A 1 BLK 14 AWG BLK 14 AWG BLK 14 AWG BLK 14 AWG BLK 14 AWG 3 ECU GND GND 1 2 YEL 4 5 6 7 8 9 10 12 11 ECU Power ISO CAN Hi Master Switch 12 V Batt Power ISO CAN Lo Ampseal 16 Female 12 Pin Part...

Page 38: ...M 2 PWM 2 WHT GRN WHT YEL 10 Section 7 Section 8 Section 10 Section 9 Section 12 Section 11 WHT BLK WHT BRN WHt BLU PINK WHT YEL DRK GRN D E F G H J K L M N P Sect 3 Sect 4 Sect 5 Sect 6 BRN RED 14 AW...

Page 39: ...2V DC Flow Signal 1 GND Pressure 1 PWM 1 PWM 1 BLU PUR YEL GRN Product 1 7 8 BLU WHT ORG RED BLK H 1 L 1 N 1 A 1 W 1 Y 1 G 1 B 1 1 2 3 4 5 6 12V DC Flow Signal 2 GND Pressure 2 PWM 2 PWM 2 BLU WHT PUR...

Page 40: ...0 AWG RED 10 AWG 12 Pin ISO Connector RED 14 AWG L 1 K 1 N 1 M 1 BLK 14 AWG BLK 14 AWG BLK 14 AWG BLK 14 AWG BLK 14 AWG 3 ECU GND GND 1 2 YEL 4 5 6 7 8 9 10 12 11 ECU Power ISO CAN Hi Master Switch 12...

Page 41: ...oduct Product 1 Split 4 4 4 Product 2 Split 4 4 4 In this case each manifold would be fed by a section valve There would be 6 total section valves 3 sections X 2 products Most often one set top of flo...

Page 42: ...rder the universal backer plate number 400 1973A1 which allows use of 1 2 bolts to clamp to any size tube up to 8 wide E Installation Overview Mounting Bar Item Number Item Description 3 x 3 380 1022...

Page 43: ...roper hydraulic operation Override will completely open valve so limit tractor hydraulic flow to valve May need to clean packed dirt to allow movement of override knob Push down and turn 1 2 turn CW t...

Page 44: ...ss is left closed the SureFire valve will limit the speed of the seed distribution fan For example the John Deere CCS fan uses around 7 GPM of oil This will limit the PumpRight maximum flow 9 GPM oil...

Page 45: ...RPM may cause pump failure The system will spin the pump faster than that if precautions are not taken to limit the speed This could happen if the strainer becomes plugged or blocked and the controlle...

Page 46: ...outlet hose should be a minimum of 24 long with a gentle curve prior to any fittings for optimum flowmeter performance The flowmeter outlet will attach to your manifold s or section valves A 3 4 hose...

Page 47: ...with 1 1 2 hose As shown above the flowmeter may be mounted directly to the PumpRight pump The flowmeter outlet is a 1 1 2 hose barb The outlet hose should be a minimum of 24 long with a gentle curve...

Page 48: ...ts System Summary Product Summary F Setup Operation Estimated Volume Re maining Tank Refill Button press to refill tank Implement Height Switch Indicator Arrow will point up or down to indicate im ple...

Page 49: ...ting information Setup Applicator Setup System Settings Alarm Settings Rates Setup Enter Width Select 0 1 or 2 If you are using a Pump RPM sensor on Product 2 you must set up 2 sensors even if you are...

Page 50: ...oblem Read the Raven RCM Operation Manual for safety information and additional setup operating information Typical setup shown Many different section setup combinations are possible The SureFire harn...

Page 51: ...ld as needed PumpRight hydraulic 25 Tower electric 8 Catalyst and Spartan 5 PWM Startup Adjust in field as needed PumpRight hydraulic 40 Tower electric 30 Catalyst and Spartan 10 See below See Above I...

Page 52: ...duct 2 will be RPM 2 Setup instructions for Raven RCM and SureFire 2 Liquid Products 15 Pressure Sensors must be calibrated See the boxes below for the procedure Enter 50 0 mv PSI for SureFire 0 to 5...

Page 53: ...ck the Height Switch box if you are using a Mercury Switch or Finger Style Switch for Implement Height Indication Test Speed will be used later when testing the system Setup instructions for Raven RCM...

Page 54: ...he Enable Disable button 5 Height switch must be DOWN or uncheck Height Switch box 6 Turn on Master Switch Press and hold to increase flow 7 Monitor Flow gal min PSI DC Pump RPM if using Hydraulic pum...

Page 55: ...low Check Rinse Cycle Control Section Test Calibrate PWM Limits Diagnostics System Summary Product Summary Pressure Sensor Information Delivery System Information Should be 0 Frequently Used System In...

Page 56: ...eatedly between pins 1 and 3 on the flowmeter connector with a bent paper clip or short piece of wire As the person taps the dis play should show some numbers on Flow Meter Hz If the voltages are good...

Page 57: ...check voltage You will need 6 12 volts to get hydraulic valve to open 7 If 6 12 volts is not present check harnesses and review control valve type setup 8 Go back to the 12 pin connector that plugs i...

Page 58: ...iner If continually plugging the strainer investigate fertilizer quality and necessary strainer size 8 If the pump speed is surging there is a hydraulic problem Application Rate fluctuates in field bu...

Page 59: ...tube of the flowmeter with soapy water and a soft brush will remove a film covering the electrodes 5 Change Flow Cal back to appropriate Flow Cal when finished with Tap Test 6 SureFire has a Speed Flo...

Page 60: ...red sections have another power source See harness diagrams 4 If a valve does not open switch the connector that is plugged into that valve with a con nector that is plugged into a working valve Also...

Page 61: ...o hit the desired rate If the pump is in series behind another pump or motor the hydraulic oil to this pump may be limited E Check Setup System Settings Control Valve Setup PWM Setup PWM Settings High...

Page 62: ...ents will not be damaged if high pressure develops Typical operating pressures with hydraulic pumps will be 20 60 PSI but the pump will work fine at 80 90 PSI if that is needed If continually running...

Page 63: ...ual oil changes are recommended To fill or drain the pump completely the pump shaft must be turned slowly by hand The hydraulic motor will have to be removed to do this On some pump models the pump wi...

Page 64: ...s so they are seated tightly Tubes that are not fully seated are not always obvious but may allow air in which can cause check valves to leak 8 Remove the black cap from the top of each check valve Ch...

Page 65: ...is not damaged Remove drain plug from bottom of pump to drain oil from pump Rotate pump shaft to re move all oil Replace drain plug making sure o ring is in place Tighten plug to 171 4 In Lbs 3 Remove...

Page 66: ...QTY in Kit Part Number All parts begin with 291 13 9910 XXXXXX Description PR17 Pump Service Kit 3 Diaphragm KIT 291 13 100100 1 1040083 BlueFlex Diaphragm 2 2429051 Valve 2 3460380 Gasket O ring PR30...

Page 67: ...washer and dia phragm Turn the pump shaft to up stroke to replace dia phragm 7 Install new diaphragm LIQUID side up then replace wash er and bolt 8 Turn pump to downstroke to seat new diaphragm into...

Page 68: ...and Bypass Valve CW Rotation 1 164 FTA0994 4 0 CID Hydraulic Motor with PWM Valve and Bypass Valve CW Rotation 3 300 080200 5 1 2 x 2 G5 Bolt 2 4 321 08 1 2 Nylock Nut 2 5 500 02 2082 EMag PR17 Flowme...

Page 69: ...V Support Bracket PR17 30 1 5 323 05 SS 5 16 Flange Nut SS 6 6 323 06 SS 3 8 Flange Nut SS 4 7 300 050012 SS 5 16 x 3 4 HCS SS 6 8 300 060012 SS 3 8 x 3 4 HCS SS 4 9 350 0605 SS Hose Clamp Size 6 7 8...

Page 70: ...ifold Flng 1 1 2 Barb 90 1 6 105 FC100 1 Manifold Clamp 8 7 105 FC200 2 Manifold Clamp 2 8 113 05 025 Plug 1 4 QC 1 9 113 06 025025 QC to MPT 1 4 QC x 1 4 MPT 1 10 101 075050 3 4 MPT x 1 2 HB 1 11 101...

Page 71: ...X 3 4 Male Thread 1 2 105 100BRBSWP90 1 Flange X 90 Sweep Hose Barb 1 3 105 100G 1 EPDM Manifold Gasket 1 4 105 FC100 1 Manifold Clamp 1 5 400 3826Y1 SS Flowmeter Mounting Bracket 1 6 300 050012 SS 5...

Page 72: ...SureFire PumpRight for Raven RCM 66 Revised 12 04 2019 H Maintenance Parts PR17 Assembly and Part Breakdowns PR17 Polypropylene BlueFlex Diapragm Pump 17 GPM P N 290 02 PR17 SP S u r e F i r e A g S y...

Page 73: ...SureFire PumpRight for Raven RCM 67 Revised 12 04 2019 H Maintenance Parts PR17 Assembly and Part Breakdowns PR17 Polypropylene BlueFlex Diaphragm Pump 17 GPM P N 290 02 PR17 SP S u r e F i r e A g S...

Page 74: ...r and Hydraulics 1 2 500 02 2090 EMag PR30 Flowmeter Kit 6 13 GPM 1 HB 1 500 02 2095 EMag PR30 Flowmeter Kit 1 3 26 GPM 1 HB 3 164 FTA1609 4 0 CID Hydraulic Motor with PWM Valve Speed 1 164 FTA0994 4...

Page 75: ...r Kit PR30 1 4 520 00 3013 Plumbing Assembly PR17 30 Hydraulic Dia phragm Pumps 1 5 410 4015Y1 PR17 30 Flow Meter Support Bracket 1 6 410 4014Y1 PRV Support Bracket PR17 30 1 7 323 05 SS 5 16 Flange N...

Page 76: ...ifold Flng 1 1 2 Barb 90 1 6 105 FC100 1 Manifold Clamp 8 7 105 FC200 2 Manifold Clamp 2 8 113 05 025 Plug 1 4 QC 1 9 113 06 025025 QC to MPT 1 4 QC x 1 4 MPT 1 10 101 075050 3 4 MPT x 1 2 HB 1 11 101...

Page 77: ...90 Sweep Hose Barb 1 2 105 100G 1 EPDM Manifold Gasket 1 3 105 FC100 1 Manifold Clamp 1 4 400 3826Y1 SS Flowmeter Mounting Bracket 1 5 300 050012 SS 5 16 x 3 4 HCS SS 2 6 323 05 SS 5 16 Flange Nut SS...

Page 78: ...5Y1 SureFire PumpRight for Raven RCM 72 Revised 12 04 2019 PR30 Diaphragm Pump Parts PR30 Polypropylene BlueFlex Diapragm Pump 30 GPM P N 290 02 PR30 SP H Maintenance Parts S u r e F i r e A g S y s t...

Page 79: ...5Y1 SureFire PumpRight for Raven RCM 73 Revised 12 04 2019 PR30 Diaphragm Pump Parts H Maintenance Parts PR30 Polypropylene BlueFlex Diapragm Pump 30 GPM P N 290 02 PR30 SP S u r e F i r e A g S y s t...

Page 80: ...nd Hy draulics 1 2 500 02 2080 Arag Ion Flowmeter Kit 2 6 53 GPM with adapter cable 1 1 2 HB 1 3 164 FTA1609 4 0 CID Hydraulic Motor with PWM Valve and Bypass Valve SPEED Sens 1 164 FTA0994 4 0 CID Hy...

Page 81: ...40GPM 290 PSI 1 3 400 1204A1 D160 D250 MPRV Support 1 4 520 00 3015 Plumbing Assembly D160 D250 Hydraulic Dia phragm Pump 1 5 302 UB101 M100 U Bolt Assembly 1 SS Ubolt 2 SS lock washers 2 SS nuts 2 6...

Page 82: ...TEE 1 Manifold Tee 1 5 105 100075FPT 1 Manifold x 3 4 FPT 1 6 102 23520 3 4 3 4 Throttling Valve with out spring 150 PSI 1 7 105 200100TEE038 2 Std Port x 1 Flanged Tee 2 8 101 038050 3 8 MPT x 1 2 HB...

Page 83: ...1 4 MPT X 1 1 2 Hse Shnk 90D 1 2 101 125150 1 1 4 MPT x 1 1 2 HB 1 3 204 01 46211CUF04 Electro Magnetic Flow meter 2 6 53 GPM Non visual 1 4 400 3335Y1 SS Flowmeter Mounting Bracket 2 5 350 TC181 T B...

Page 84: ...5Y1 SureFire PumpRight for Raven RCM 78 Revised 12 04 2019 PR40 Diaphragm Pump Parts H Maintenance Parts PR40 Polypropylene BlueFlex Diapragm Pump 40 GPM P N 290 02 PR40 C C S u r e F i r e A g S y s...

Page 85: ...396 3815Y1 SureFire PumpRight for Raven RCM 79 Revised 12 04 2019 PR40 Diaphragm Pump Parts H Maintenance Parts PR40 Polypropylene BlueFlex Diapragm Pump 40 GPM S u r e F i r e A g S y s t e m s...

Page 86: ...250 Pre Build Assembly minus flowmeter and hy draulics 1 2 164 FTA1609 4 0 CID Hydraulic Motor with PWM Valve and Bypass Valve SPEED Sens 1 164 FTA0994 4 0 CID Hydraulic Motor with PWM Valve and Bypas...

Page 87: ...embly D160 D250 Hydraulic Dia phragm Pump 1 4 302 UB101 M100 U Bolt Assembly 1 SS Ubolt 2 SS lock wash ers 2 SS nuts 2 5 300 080100 5 1 2 x 1 HCS G5 7 6 323 08 1 2 Flange Nut 7 7 350 TC181 T Bolt Hose...

Page 88: ...TEE 1 Manifold Tee 1 5 105 100075FPT 1 Manifold x 3 4 FPT 1 6 102 23520 3 4 3 4 Throttling Valve with out spring 150 PSI 1 7 105 200100TEE038 2 Std Port x 1 Flanged Tee 2 8 101 038050 3 8 MPT x 1 2 HB...

Page 89: ...1 4 MPT X 1 1 2 Hse Shnk 90D 1 2 101 125150 1 1 4 MPT x 1 1 2 HB 1 3 204 01 46211CUF04 Electro Magnetic Flow meter 2 6 53 GPM Non visual 1 4 400 3335Y1 SS Flowmeter Mounting Bracket 2 5 350 TC181 T B...

Page 90: ...96 3815Y1 SureFire PumpRight for Raven RCM 84 Revised 12 04 2019 D250 Diaphragm Pump Parts H Maintenance Parts D250 BlueFlex Diaphragm Pump 55 GPM P N 290 02 9910 D250 S u r e F i r e A g S y s t e m...

Page 91: ...96 3815Y1 SureFire PumpRight for Raven RCM 85 Revised 12 04 2019 D250 Diaphragm Pump Parts H Maintenance Parts D250 BlueFlex Diapragm Pump 55 GPM P N 290 02 9910 D250 S u r e F i r e A g S y s t e m s...

Page 92: ...396 3815Y1 SureFire PumpRight for Raven RCM 86 Revised 12 04 2019 D70 Diaphragm Pump Parts H Maintenance Parts S u r e F i r e A g S y s t e m s...

Page 93: ...396 3815Y1 SureFire PumpRight for Raven RCM 87 Revised 12 04 2019 D115 Diaphragm Pump Parts H Maintenance Parts S u r e F i r e A g S y s t e m s...

Page 94: ...396 3815Y1 SureFire PumpRight for Raven RCM 88 Revised 12 04 2019 D160 Diaphragm Pump Parts H Maintenance Parts S u r e F i r e A g S y s t e m s...

Page 95: ...396 3815Y1 SureFire PumpRight for Raven RCM 89 Revised 12 04 2019 D160 Diaphragm Pump Parts H Maintenance Parts S u r e F i r e A g S y s t e m s...

Page 96: ...396 3815Y1 SureFire PumpRight for Raven RCM 90 Revised 12 04 2019 D250 Diaphragm Pump Parts H Maintenance Parts S u r e F i r e A g S y s t e m s...

Page 97: ...396 3815Y1 SureFire PumpRight for Raven RCM 91 Revised 12 04 2019 D250 Diaphragm Pump Parts H Maintenance Parts S u r e F i r e A g S y s t e m s...

Page 98: ...Prop 2 W Solenoid Valve with Manual Override cartridge valve only does NOT include electrical coil 166 050308 SS 312 5 16 x 3 1 2 SS bolts for hydraulic motor 166 05LW SS 5 16 SS lock washer for hydra...

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