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Thank you for purchasing an EP series winch from Superwinch. It has been designed
and manufactured to provide years of trouble-free operation. We hope you will be
pleased with its performance. If you are not, for any reason, please contact our Customer
Service Department: (860) 928-7787 USA; +44 (0) 1822 614101 England.

When requesting information or ordering replacement parts; always give the
following information:

1. Winch Part Number                                                                              
2. Serial Number 
3. Part Number 
4. Part Description

Note

: Winch specifications and equipment may vary from country to country.

The responsibility for safe installation and operation of this winch ultimately rests
with you, the operator. Read and understand all safety precautions and operating
instructions before installing and operating the winch. Careless winch operation 
can result in serious injury and/or property damage. 

Throughout this manual, you will find notations with the following headings:

Indicates an imminently hazardous situation which, if not 
avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not 
avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not 
avoided, may result in minor or moderate injury. This 
notation is also used to alert against unsafe practices.

The following symbols on the product and in the Owner's manual are used:

Note:

Indicates additional information in the installation and operation 

procedures of your winch.

Correct installation of your winch is a requirement for proper operation.

Please Note

: Winch is designed primarily for intermittent applications. This winch is

designed for pulling and hauling and is not designed to be used in hoisting applications
and Superwinch does not warrant it to be suitable for such use. Please contact our
Customer Service Department for further information. 

Congratulations on your choice!

Description

Quantity

Winch assembly with wire rope

1

Handsaver

1

Remote switch

1

Clevis hook*, roller fairlead, pulley block

1

Owner’s manual

1

* Clevis hook not applicable for CE version

I N T R O D U C T I O N

1. Electric Motor

– 12V series

wound and 24V series wound.

2. Braking

– Automatic load-

holding brake.

Drum

– Fabricated steel 

Freespool Clutch

– Operated by

an easy action lever which

disengages the ring gear to allow
the wire rope to be pulled out
without using electric power. 

Remote Switch

– 15' (4.5m) 

handheld pendant switch assembly.

F E A T U R E S

D I M E N S I O N S

This carton contains the following items. Please unpack carefully.

Read instructions before beginning.

U N P A C K I N G

3

WARNING

!

CAUTION

!

DANGER

!

Read Owner's
Manual

Always Use 
Handsaver

Keep clear of winch,
wire rope and hook
while operating

Never use winch 
to lift or move 
people

Never use 
winch to hold 
loads in place

Superwinch is not responsible for printing errors inadvertently made in the production of this manual.

250(9.84")

 114(4.49")

EPi6.0

154(6.06")

EPi9.0

  593(23.35")

EPi6.0

  568(22.36")

160(6.30")

 63.5(2.5")

254(10.00")

159(6.26")

114(4.49")

4- 11(0.43")

229(9.01")

EPi9.0

179(7.05")

254(10.1")

160(6.30")

EP6.0

 - 568(22.36")

EP9.0

 - 593(23.35")

EP6.0

154(6.06")

254(10.00")

159(6.26")

114(4.49")

4-11(0.43")

  63.5(2.5")

229(9.01")

130(5.1")

EP9.0

179(7.05")

W I R I N G   D I A G R A M

Summary of Contents for EP/EPi6.0

Page 1: ...E CABLE M TALLIQUE EST VENDU TEL QUEL SANS AUTRE GARANTIE IMPLICITE CERTAINS TATS AM RICAINS NE PERMETTENT PAS DE LIMITER LA DUR E DES GARANTIES IMPLICITES IL EST DONC POSSIBLE QUE LA LIMITATION CI DE...

Page 2: ...your winch is a requirement for proper operation Please Note Winch is designed primarily for intermittent applications This winch is designed for pulling and hauling and is not designed to be used in...

Page 3: ...OULD BE REPLACED IMMEDIATELY Always replace wire rope with the manufacturer s identical replacement part see Replacement Parts List Periodically check the winch installation to ensure that all bolts a...

Page 4: ...cks straps etc should be sized to the winching task and should be periodically inspected for damage that could reduce their strength 17 NEVER RELEASE FREESPOOL CLUTCH WHEN THERE IS A LOAD ON THE WINCH...

Page 5: ...ver battery while making connections 3 Route the long red and black color coded wires to the battery To ensure against insulation abrasion and or cutting apply several layers of electrical tape where...

Page 6: ...e the gearbox housing may become hot PULLING OUT THE WIRE ROPE The wire rope has been installed on your winch under minimal load at the factory The wire rope must be respooled onto the drum under load...

Page 7: ...90 14501 29 Hex Bolt 6 per kit 30 Hex Bolt 3 per kit 31 Hex Bolt 32 Hex Bolt 33 Hex Bolt 26 Bearing 90 20513 1 36 C Ring 2 included 90 14502 1 37 Anit leak Seal 2 included 90 20505 1 40 Wire Rope 21 6...

Page 8: ...ne Brake Disc 24 Spiral Spring 25 Brake Cover 27 Bearing 35 C Ring Hardware Kit 90 14501 29 Hex Bolt 30 Hex Bolt 31 Hex Bolt 32 Hex Bolt 33 Hex Bolt 26 Bearing 90 20513 1 36 C Ring 2 included 90 14502...

Page 9: ...ool St Sydney Nova Scotia B1S 3G1 902 567 1697 sbidart thearm ca U N I T E D K I N G D O M Superwinch LTD Abbey Rise Whitchurch road Tavistock Devon PL19 9DR 44 0 1822 614101 W O R L D W I D E Contact...

Page 10: ...extend from the provable date of purchase for one 1 year The wire rope is sold as is without any implied warranties Some states within the U S A do not allow limitations on how long an implied warran...

Page 11: ...ario 1 Gancho de horquilla no se aplica para la versi n CE Esta caja contiene los siguientes art culos Por favor desemp quelos cuidadosamente Lea las instrucciones antes de comenzar D E S E M PA C A D...

Page 12: ...eraci n cuando surja la necesidad de usarlo 3 NO mueva su veh culo para ayudar al cabrestante a tirar de la carga La combinaci n del cabrestante y el veh culo tirando a la vez puede sobrecargar el cab...

Page 13: ...area de tiro y debe inspeccionar peri dicamente que no tengan da os que puedan reducir su resistencia 17 NUNCA SUELTE EL EMBRAGUE DE CARRETE LIBRE CUANDO HAYA UNA CARGA EN EL CABRESTANTE 18 GUARDE EL...

Page 14: ...tizar una operaci n segura C MO SACAR EL CABLE DE ALAMBRE El cable de alambre ha sido instalado en su cabrestante en la f brica bajo carga m nima El cable de alambre debe ser enrollado al tambor bajo...

Page 15: ...cante de engranajes de alto rendimiento REEMPLAZO DEL CABLE DE ALAMBRE Nunca sustituya por un cable de alambre m s pesado o m s liviano Nunca use cable hecho de ning n otro material que no sea alambre...

Page 16: ...ego 30 Tornillo de Cabeza Hexagonal 3 por juego 31 Tornillo de Cabeza Hexagonal 32 Tornillo de Cabeza Hexagonal 33 Tornillo de Cabeza Hexagonal 26 Rodamiento 90 20513 1 36 Anillo en C 90 14502 1 37 Se...

Page 17: ...beza Hexagonal 30 Tornillo de Cabeza Hexagonal 31 Tornillo de Cabeza Hexagonal 32 Tornillo de Cabeza Hexagonal 33 Tornillo de Cabeza Hexagonal 26 Rodamiento 90 20513 1 36 Anillo en C 90 14502 1 37 Sel...

Page 18: ...unciona solamente en una direcci n El cabrestante no se apaga El motor funciona extremadamento caliente El motor funciona pero el tambor no gira El cabrestante gira al rev s El cabrestante no sostiene...

Page 19: ...E UN 1 A O EL CABLE SE VENDE EN SU ESTADO ACTUAL SIN GARANT A IMPL CITA ALGUNA ALGUNOS ESTADOS DE LOS E U A NO PERMITEN LIMITACIONES EN LO REFERENTE A CU NTO DURA UNA GARANT A IMPL CITA DE MODO QUE LA...

Page 20: ...it e entra nera la mort ou des blessures graves Indique une situation potentiellement dangereuse qui si elle n est pas vit e entra nera la mort ou des blessures graves Indique une situation potentiell...

Page 21: ...ue du fabriquant voir la Liste de pi ces de rechange V rifiez p ri odiquement l installation du treuil pour vous assurer que tous les boulons sont bien serr s 6 PORTEZ DES GANTS EN CUIR PAIS lorsque v...

Page 22: ...orce 17 NE D SEMBRAYEZ JAMAIS L EM BRAYAGE DE BOBINAGE LIBRE LORSQUE LE TREUIL EST SOUS CHARGE 18 RANGEZ L ASSEMBLAGE DE LA COMMANDE DISTANCE SUS PENDUE DANS UN ENDROIT S R lorsqu il n est pas utilis...

Page 23: ...t clavet e et ne peut rentrer dans la prise que d une seule mani re Le commutateur revient en position Off lorsqu il est rel ch Pour changer de direction d placez le commutateur bascule dans l autre d...

Page 24: ...sur les branchements lectriques Les r parations ne devraient tre effectu es que par les Centres de r paration Superwinch autoris s N essayez pas de d monter la bo te de vitesses Le d montage annulera...

Page 25: ...visserie 90 14501 29 Boulon hexagonal 6 par kit 30 Boulon hexagonal 3 par kit 31 Boulon hexagonal 32 Boulon hexagonal 33 Boulon hexagonal 26 Palier 90 20513 1 36 Anneau C 90 14502 1 37 Joint herm tiqu...

Page 26: ...visserie 90 14501 29 Boulon hexagonal 30 Boulon hexagonal 31 Boulon hexagonal 32 Boulon hexagonal 33 Boulon hexagonal 26 Palier 90 20513 1 36 Anneau C 90 14502 1 37 Joint herm tique 2 inclus 90 20505...

Page 27: ...ue dans un seul sens Treuil ne s teint pas Moteur tourne extr mement chaud Moteur marche mais avec insuff isamment de puissance ou de vitesse de c ble Moteur marche mais tambour ne tourne pas Treuil f...

Page 28: ...54 55 N O T E S N O T E S...

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