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SunTouch TapeMat Installation Manual

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  6.  Make a 1” wide notch in the curb to embed the heating 

wire.  Ensure the wire is not pinched or bent sharply.  Do 

not run the heating wire through a non-masonry curb, 

causing it to overheat. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  7.  Embed mats in mortar and install only under tile,  

stone, brick, or other masonry surface, per this  

instruction manual.

  8.  Never begin the mat in a shower. The connection 

between the power lead and the heating wire must  

be fully embedded in mortar and located at least  

1' (304.8 mm) away from shower openings and other 

areas normally exposed to water.

  9.  Mat controls must be located at least 4' away from  

shower openings. Controls cannot be exposed to water 

or touched by a person while in the shower area.

  10.  All grout seams should be sealed after the mortar and 

grout has completely cured.

  11.  As an option, consider installing a dedicated mat in  

the shower area, separate from the rest of the floor.  

This will increase control options, allowing less floor to  

be warmed when the shower is not required. It will  

also allow for better isolation of the shower area in the 

off-chance a problem occurs. 

STEP 4.11

Take photographs of the mat installation. This can be very 

useful later during remodel work to help avoid possible wire 

damage. Keep the photos with this installation manual and 

provide to end user upon completion.

Phase 5:  Floor Coverings

It is recommended to consult with professional flooring  

installers to make sure proper materials are used and  

proper installation techniques are followed. Please note, this  

installation manual is not a structural or a floor coveirng 

installation manual and is intended only for general guidance 

as it applies to the SunTouch TapeMat product. 

Illustrated floor schematics can be found in the Appendix for 

additional reference.

When installing tile or stone, the Tile Council of North 

America (TCNA) guidelines or ANSI specifications should be 

followed as a minimum standard.

A latex-modified thin-set cement-based mortar and  

grout is recommended instead of water-based multi-purpose 

materials when installing a radiant product.

Do not use solvent based adhesives or pre-mix mortars 

because they are not as heat resistant.

Select the proper size trowel for the installation of tile or 

stone. We recommend a minimum 3/8" x 1/4" trowel. This 

trowel works well for most ceramic tile. A thicker thin-set can 

be used if required. Select the thin-set thickness in  

accordance with the floor covering requirements.

For additional information on tile installation, please  

contact TCNA at 864-646-8453 or visit their web site  

at www.tileusa.com. 

When installing floor coverings other than tile or stone, 

follow industry and/or manufacturer’s recommendations. 

Ensure the mat is first covered with a layer of self-leveling 

cement based mortar, letting it cure fully before applying any 

surface underlayment, floating wood or laminate flooring, 

carpet, etc. The combined R-values of all floor coverings  

over the mat should not exceed R-3. Higher R-values  

will diminish performance. Consult the floor covering  

manufacturer to verify compatibility with radiant electric 

heat. Also, make sure nails, screws, or other fasteners do  

not penetrate the floor in the TapeMat area. The wire can eas-

ily be damaged by fasteners penetrating the floor. 

All floor coverings must be in direct contact with the  

cement-based mortar encasing the mat. Do not elevate the 

floor above the mortar mass. Do not install 2" x 4" wooden 

nailers (sleepers) on top of a slab for the purpose of attaching 

hardwood. Any air gap between the heating mat and the fin-

ished floor covering will drastically reduce the overall output 

of the heated floor.

Care should be taken when laying area rugs, throw rugs, and 

other surface products on the floor. Most products are okay 

to use, but if in doubt, consult the product manufacturer for 

compatibility. Do not use rubber backed products.

When placing furniture make sure an air clearance of at least 

1-1/2" is available. Furniture able to trap heat can damage the 

heating system, the flooring, and the furniture over time.

Locate power lead and factory connection to heating wire at least 

1’ outside the shower area.

Heating Wire

Factory Splice

Shower Curb

Tile

Thinset Mortar

Notches in Shower Curb

(Minimum 1” wide, to avoid sharp 
bends in cable and ensure cable is 
fully embedded in mortar.)

Summary of Contents for TapeMat D12

Page 1: ...ation Manual TapeMat Series D12 Please be aware local codes may require this product and or the thermostatic control to be installed or connected by an electrician Please leave this manual with the en...

Page 2: ...tails Minimum bend radius 1 inch Maximum exposure temperature Continuous and storage 194 F 90 C Minimum installation temperature 50 F 10 C Skill Level Installation must be performed by qualified perso...

Page 3: ...der cabinets or other built ins having no floor clearance or in small closets Excessive heat will build up in these confined spaces and the mat can be damaged by fasteners nails screws etc used to ins...

Page 4: ...pedestals support columns walls or similar Install the heating wires 4 to 6 away from the perimeter walls of the room It may be placed closer but is unnecessary since most people do not stand this cl...

Page 5: ...7024 7 0 24 29 160 2 x 80 24008024 8 0 22 27 3 ft Wide 30 3 x 10 24001036 1 5 144 176 40 3 x 13 4 24001336 2 0 97 118 50 3 x 16 8 24001636 2 5 78 95 60 3 x 20 24002036 3 0 60 74 90 3 x 30 24003036 4 5...

Page 6: ...R FLOOR HEATING APPLICATIONS Do not remove this nameplate label The electrical inspector will need to see this STEP 2 3 Use a digital multi meter set to the 200 or 2000 2k range to measure the resista...

Page 7: ...temperature sensed Table 3 provides approximate resistance to temperature values for reference The LoudMouth monitor sold separately will constantly monitor theheatingwireduringtheentireinstallationp...

Page 8: ...ch have lighting motors exhaust fans or hot tub pumps due to possible interference STEP 3 2 Install Electrical Boxes SunStat Thermostat Install an extra deep electrical box for the SunStat thermostat...

Page 9: ...power leads to avoid possible interference Open a separate knock out in the bottom of the thermostat box Feed the sensor and conduit if used through the knock out down through the cut out in the botto...

Page 10: ...ke sure the power lead factory splice is to be completely flat and in the floor mortar not in the wall STEP 4 4 Test Fit the Mat Roll out the mat flipping it as needed to cover the intended area This...

Page 11: ...age can result DO NOT use nails duct tape other types of tape or other unapproved fasteners to hold the heating wire or mesh in place Damage can result STEP 4 6 Use a digital multi meter to measure th...

Page 12: ...r Tape Conduit Power Lead Factory Splice in thin set not in conduit STEP 4 10 Shower Application Note Acceptance of this application must be verified by the local inspector or authority having jurisdi...

Page 13: ...when installing a radiant product Do not use solvent based adhesives or pre mix mortars because they are not as heat resistant Select the proper size trowel for the installation of tile or stone We re...

Page 14: ...strengthen the floor Tapemat can be installed in either the mor tar bed dry set or in the mortar bond coat directly below the tile or stone TapeMat is generally installed above the self leveling morta...

Page 15: ...tion until the tile or flooring installer verifies all cement materials are fully cured typically two to four weeks See mortar manufacturer s instructions for recommended curing time NOTE Most laminat...

Page 16: ...16 SunTouch TapeMat Installation Manual Appendix 90 orFlipTurn Roll overTurn 180 orBack to BackTurn Fill inTechnique Typesofturns Step by steplayoutforatypicalbathroom 1 2 3 4 5 6 7 8...

Page 17: ...area The controlsshouldNEVERbeinstalledintheshower area orwhereanyoneintheshowercouldtouch thecontrols Installthecontrolsaminimumof4 awayfromtheshowerarea Neverinstallthemat inshowerwalls or anyotherw...

Page 18: ...ink Smallbathlayout2 One3 x8 4 mat Doorway Doorway BathTub Vanity Smallbathlayout1 One3 x5 mat Frontentrywaylayout Two3 x10 mats one3 x5 mat Control Installmatsrightuptothe faceofthevanity Theheat tra...

Page 19: ...electrician in accordance with local building and electri cal codes and the National Electrical Code NEC espe cially Article 424 of the NEC ANSI NFPA70 and Section 62 of CEC Part 1 CAUTION Make sure 1...

Page 20: ...rol and Relays Use size 18 to 24 gauge 2 conductor wire up to 100 feet 30 m in length to connect SunStat to SunStat Relay Typical Wiring for SunStat with SunStat Relay s 20 amp circuit for each SunSta...

Page 21: ...all codes for wiring If in doubt consult an electrician Illustration showing how to connect three mats at the thermostatic control electrical box Illustrationshowinghowtoconnectmultiple matsfrommultip...

Page 22: ...ufacturer If mat is not damaged replace the GFCI control Also see GFCI conflicts below Incorrect voltage supplied or mismatched electrical components used Measure line voltage then measure load voltag...

Page 23: ...THER DISCLAIMS ANY RESPONSIBILITY FOR SPECIAL INDIRECT SECONDARY INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM OWNERSHIP OR USE OF THIS PRODUCT INCLUDING INCONVENIENCE OR LOSS OF USE THERE ARE NO W...

Page 24: ...eld MO 65803 Ph 888 432 8932 Fax 417 831 4067 Web suntouch com SunTouch aWattsRadiantproduct WattsRadiant aWattsWaterTechnologiesCompany Affiliations The SunTouch manufacturing facility s Quality Syst...

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