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SunTouch TapeMat Installation Manual

11

STEP 4.5:  

Secure the Mat to the Floor

After test-fitting the mat and deciding what technique  

will be used to help fill any odd spaces, carefully cut the mesh 

where needed.

Lay the mat down flat. Ensure it fits well and has no folds or 

large ripples.

IMPORTANT:  Securing the mat as flat as possible will help 

make a smooth surface for spreading mortar.

Begin removing the liner from the double-sided tape along 

one mat edge and press the tape down, ensuring the mat 

lays flat.

Remove the liner from the double-sided tape along the  

other mat edge and press the tape down. Pull on the mat as 

needed to ensure it is flat as possible but be careful not to 

pull the tape loose.

If an area of mesh does not lay flat enough, use a length of 

the double-sided tape supplied in the Installation Kit, hot-

glue, or pneumatically applied staples to help. This may be 

necessary at the ends of the mat. If staples are used, 3/8" x 

1/4" chisel type are recommended. Do not staple closer than 

1/4" (7 mm) from the heating wire. Be very careful not to 

damage the heating wire.

DO NOT  

staple or apply tape over the heating wire. Damage 

can result.

DO NOT

  use nails, duct tape, other types of tape, or other 

unapproved fasteners to hold the heating wire or 

mesh in place. Damage can result.

STEP 4.6

Use a digital multi-meter to measure the resistance between 

the conductors of the power leads again. Record these 

resistances in 

Table 4

 under “After mat is secured in place”.

STEP 4.7

Connect the LoudMouth to the TapeMat power lead. If 

multiple mats are used, connect them to the LoudMouth in 

series (white-to-black). Only one white, black, and ground 

lead should be connected to the LoudMouth. Refer to the 

Appendix for control and LoudMouth wiring diagrams.

STEP 4.8

Feed the  power leads through the conduit to the control 

electrical box, leaving at least 6"-8" of free power lead. Chisel 

a slot in the floor to recess the factory splice level with the 

heating wire. Secure the factory splice with hot glue so it 

cannot be pulled into the conduit.

It may be necessary to use a metal nail plate to protect the 

power lead and sensor wire as they transition into the wall. 

This will help prevent nail penetrations from drywall and 

baseboards trim.

Chisel a path for the power lead and  factory splice. Use hot glue 

to secure to the floor. Place a metal nail plate over the transition 

point to protect the power lead and sensor wire.

Power Lead/

Heating Wire

Connection

Nail 

Plate

Floor 

Sensor

Summary of Contents for TapeMat D12

Page 1: ...ation Manual TapeMat Series D12 Please be aware local codes may require this product and or the thermostatic control to be installed or connected by an electrician Please leave this manual with the en...

Page 2: ...tails Minimum bend radius 1 inch Maximum exposure temperature Continuous and storage 194 F 90 C Minimum installation temperature 50 F 10 C Skill Level Installation must be performed by qualified perso...

Page 3: ...der cabinets or other built ins having no floor clearance or in small closets Excessive heat will build up in these confined spaces and the mat can be damaged by fasteners nails screws etc used to ins...

Page 4: ...pedestals support columns walls or similar Install the heating wires 4 to 6 away from the perimeter walls of the room It may be placed closer but is unnecessary since most people do not stand this cl...

Page 5: ...7024 7 0 24 29 160 2 x 80 24008024 8 0 22 27 3 ft Wide 30 3 x 10 24001036 1 5 144 176 40 3 x 13 4 24001336 2 0 97 118 50 3 x 16 8 24001636 2 5 78 95 60 3 x 20 24002036 3 0 60 74 90 3 x 30 24003036 4 5...

Page 6: ...R FLOOR HEATING APPLICATIONS Do not remove this nameplate label The electrical inspector will need to see this STEP 2 3 Use a digital multi meter set to the 200 or 2000 2k range to measure the resista...

Page 7: ...temperature sensed Table 3 provides approximate resistance to temperature values for reference The LoudMouth monitor sold separately will constantly monitor theheatingwireduringtheentireinstallationp...

Page 8: ...ch have lighting motors exhaust fans or hot tub pumps due to possible interference STEP 3 2 Install Electrical Boxes SunStat Thermostat Install an extra deep electrical box for the SunStat thermostat...

Page 9: ...power leads to avoid possible interference Open a separate knock out in the bottom of the thermostat box Feed the sensor and conduit if used through the knock out down through the cut out in the botto...

Page 10: ...ke sure the power lead factory splice is to be completely flat and in the floor mortar not in the wall STEP 4 4 Test Fit the Mat Roll out the mat flipping it as needed to cover the intended area This...

Page 11: ...age can result DO NOT use nails duct tape other types of tape or other unapproved fasteners to hold the heating wire or mesh in place Damage can result STEP 4 6 Use a digital multi meter to measure th...

Page 12: ...r Tape Conduit Power Lead Factory Splice in thin set not in conduit STEP 4 10 Shower Application Note Acceptance of this application must be verified by the local inspector or authority having jurisdi...

Page 13: ...when installing a radiant product Do not use solvent based adhesives or pre mix mortars because they are not as heat resistant Select the proper size trowel for the installation of tile or stone We re...

Page 14: ...strengthen the floor Tapemat can be installed in either the mor tar bed dry set or in the mortar bond coat directly below the tile or stone TapeMat is generally installed above the self leveling morta...

Page 15: ...tion until the tile or flooring installer verifies all cement materials are fully cured typically two to four weeks See mortar manufacturer s instructions for recommended curing time NOTE Most laminat...

Page 16: ...16 SunTouch TapeMat Installation Manual Appendix 90 orFlipTurn Roll overTurn 180 orBack to BackTurn Fill inTechnique Typesofturns Step by steplayoutforatypicalbathroom 1 2 3 4 5 6 7 8...

Page 17: ...area The controlsshouldNEVERbeinstalledintheshower area orwhereanyoneintheshowercouldtouch thecontrols Installthecontrolsaminimumof4 awayfromtheshowerarea Neverinstallthemat inshowerwalls or anyotherw...

Page 18: ...ink Smallbathlayout2 One3 x8 4 mat Doorway Doorway BathTub Vanity Smallbathlayout1 One3 x5 mat Frontentrywaylayout Two3 x10 mats one3 x5 mat Control Installmatsrightuptothe faceofthevanity Theheat tra...

Page 19: ...electrician in accordance with local building and electri cal codes and the National Electrical Code NEC espe cially Article 424 of the NEC ANSI NFPA70 and Section 62 of CEC Part 1 CAUTION Make sure 1...

Page 20: ...rol and Relays Use size 18 to 24 gauge 2 conductor wire up to 100 feet 30 m in length to connect SunStat to SunStat Relay Typical Wiring for SunStat with SunStat Relay s 20 amp circuit for each SunSta...

Page 21: ...all codes for wiring If in doubt consult an electrician Illustration showing how to connect three mats at the thermostatic control electrical box Illustrationshowinghowtoconnectmultiple matsfrommultip...

Page 22: ...ufacturer If mat is not damaged replace the GFCI control Also see GFCI conflicts below Incorrect voltage supplied or mismatched electrical components used Measure line voltage then measure load voltag...

Page 23: ...THER DISCLAIMS ANY RESPONSIBILITY FOR SPECIAL INDIRECT SECONDARY INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM OWNERSHIP OR USE OF THIS PRODUCT INCLUDING INCONVENIENCE OR LOSS OF USE THERE ARE NO W...

Page 24: ...eld MO 65803 Ph 888 432 8932 Fax 417 831 4067 Web suntouch com SunTouch aWattsRadiantproduct WattsRadiant aWattsWaterTechnologiesCompany Affiliations The SunTouch manufacturing facility s Quality Syst...

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