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14

SunTouch TapeMat Installation Manual

!

 CAUTION

NeverbangatrowelontheHeating

Wiretoremoveexcessmortarfrom

thetrowel.Thiscoulddamagethe

heatingwire.

DOUBLE-PLYWOOD OvER FRAME FLOOR

Tile/stone or 

laminate flooring

Tile/stone or 

laminate flooring

Tile/stone or 

laminate flooring

TapeMat

Plywood

Main Plywood Subfloor

Latex-Portland cement 

mortar bond coat

Insulation (per International 

Residential Code, Chapter 11) 

Concrete slab with 

rewire or rebar

Crack isolation membrane

TapeMat

Thin-set or self-leveling 

mortar bed

Insulation (per International 

Residential Code, Chapter 11) 

Insulation (per International 

Residential Code, Chapter 11) 

Cement backerboard, 

thick-set, or self-leveling 

mortar bed

TapeMat

Thin-set

THIN-SET OvER SLAB ON GRADE

CEMENT BACKERBOARD OvER FRAME FLOOR

Type of Construction

Mortar Applications: 

Thin-set and thick-set (self-leveling) mortar 

applications are  illustrated to the right. 
a.   If a backer board or plywood sheeting is 

used to strengthen the floor, or if the mat 

will be placed directly onto the slab, install 

TapeMat in the thin-set mortar bond coat 

above these materials.

b.   If a thicker mortar bed, or self-leveling 

concrete, is used to strengthen the floor, 

Tapemat can be installed in either the mor-

tar bed (dry-set) or in the mortar bond coat 

directly below the tile or stone. 

TapeMat is generally installed above the  

self-leveling mortar in a thin-set bond coat. 

Use plastic lath instead of the typical metal 

lath when installing in a self-leveling layer.

Self-leveling Mortar Applications: 

These are appropriate applications if installing 

engineered wood, vinyl, laminate, or carpet 

floor coverings. Attach the TapeMat to the 

subfloor or slab, then pour self-leveling mortar 

1/4" to 1/2" thick according to manufacturer’s 

specifications. Install floor covering after the 

mortar has cured.

Special Precautions

IsolationMembrane:

 Install the TapeMat 

above the membrane, whenever possible, 

unless recommended otherwise by the 

membrane manufacturer. 

Insulation:

 Insulation dramatically enhances 

the performance and efficiency of  

floor-warming systems. Do not install rigid 

insulation directly above or below backer 

board or mortar. 

MosaicTile:

 When installing mosaic tile, it is

recommended to apply a two-step process. 

First, embed the TapeMat in a thin mortar 

bed (1/4"–3/8"), then thin-set the mosaic 

tile according to typical practice.

ExpansionJoints:

 Do not install heating mats 

through an expansion joint. Install mats 

right up to the joint, if necessary, but not 

through the joint.

Summary of Contents for TapeMat D12

Page 1: ...ation Manual TapeMat Series D12 Please be aware local codes may require this product and or the thermostatic control to be installed or connected by an electrician Please leave this manual with the en...

Page 2: ...tails Minimum bend radius 1 inch Maximum exposure temperature Continuous and storage 194 F 90 C Minimum installation temperature 50 F 10 C Skill Level Installation must be performed by qualified perso...

Page 3: ...der cabinets or other built ins having no floor clearance or in small closets Excessive heat will build up in these confined spaces and the mat can be damaged by fasteners nails screws etc used to ins...

Page 4: ...pedestals support columns walls or similar Install the heating wires 4 to 6 away from the perimeter walls of the room It may be placed closer but is unnecessary since most people do not stand this cl...

Page 5: ...7024 7 0 24 29 160 2 x 80 24008024 8 0 22 27 3 ft Wide 30 3 x 10 24001036 1 5 144 176 40 3 x 13 4 24001336 2 0 97 118 50 3 x 16 8 24001636 2 5 78 95 60 3 x 20 24002036 3 0 60 74 90 3 x 30 24003036 4 5...

Page 6: ...R FLOOR HEATING APPLICATIONS Do not remove this nameplate label The electrical inspector will need to see this STEP 2 3 Use a digital multi meter set to the 200 or 2000 2k range to measure the resista...

Page 7: ...temperature sensed Table 3 provides approximate resistance to temperature values for reference The LoudMouth monitor sold separately will constantly monitor theheatingwireduringtheentireinstallationp...

Page 8: ...ch have lighting motors exhaust fans or hot tub pumps due to possible interference STEP 3 2 Install Electrical Boxes SunStat Thermostat Install an extra deep electrical box for the SunStat thermostat...

Page 9: ...power leads to avoid possible interference Open a separate knock out in the bottom of the thermostat box Feed the sensor and conduit if used through the knock out down through the cut out in the botto...

Page 10: ...ke sure the power lead factory splice is to be completely flat and in the floor mortar not in the wall STEP 4 4 Test Fit the Mat Roll out the mat flipping it as needed to cover the intended area This...

Page 11: ...age can result DO NOT use nails duct tape other types of tape or other unapproved fasteners to hold the heating wire or mesh in place Damage can result STEP 4 6 Use a digital multi meter to measure th...

Page 12: ...r Tape Conduit Power Lead Factory Splice in thin set not in conduit STEP 4 10 Shower Application Note Acceptance of this application must be verified by the local inspector or authority having jurisdi...

Page 13: ...when installing a radiant product Do not use solvent based adhesives or pre mix mortars because they are not as heat resistant Select the proper size trowel for the installation of tile or stone We re...

Page 14: ...strengthen the floor Tapemat can be installed in either the mor tar bed dry set or in the mortar bond coat directly below the tile or stone TapeMat is generally installed above the self leveling morta...

Page 15: ...tion until the tile or flooring installer verifies all cement materials are fully cured typically two to four weeks See mortar manufacturer s instructions for recommended curing time NOTE Most laminat...

Page 16: ...16 SunTouch TapeMat Installation Manual Appendix 90 orFlipTurn Roll overTurn 180 orBack to BackTurn Fill inTechnique Typesofturns Step by steplayoutforatypicalbathroom 1 2 3 4 5 6 7 8...

Page 17: ...area The controlsshouldNEVERbeinstalledintheshower area orwhereanyoneintheshowercouldtouch thecontrols Installthecontrolsaminimumof4 awayfromtheshowerarea Neverinstallthemat inshowerwalls or anyotherw...

Page 18: ...ink Smallbathlayout2 One3 x8 4 mat Doorway Doorway BathTub Vanity Smallbathlayout1 One3 x5 mat Frontentrywaylayout Two3 x10 mats one3 x5 mat Control Installmatsrightuptothe faceofthevanity Theheat tra...

Page 19: ...electrician in accordance with local building and electri cal codes and the National Electrical Code NEC espe cially Article 424 of the NEC ANSI NFPA70 and Section 62 of CEC Part 1 CAUTION Make sure 1...

Page 20: ...rol and Relays Use size 18 to 24 gauge 2 conductor wire up to 100 feet 30 m in length to connect SunStat to SunStat Relay Typical Wiring for SunStat with SunStat Relay s 20 amp circuit for each SunSta...

Page 21: ...all codes for wiring If in doubt consult an electrician Illustration showing how to connect three mats at the thermostatic control electrical box Illustrationshowinghowtoconnectmultiple matsfrommultip...

Page 22: ...ufacturer If mat is not damaged replace the GFCI control Also see GFCI conflicts below Incorrect voltage supplied or mismatched electrical components used Measure line voltage then measure load voltag...

Page 23: ...THER DISCLAIMS ANY RESPONSIBILITY FOR SPECIAL INDIRECT SECONDARY INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM OWNERSHIP OR USE OF THIS PRODUCT INCLUDING INCONVENIENCE OR LOSS OF USE THERE ARE NO W...

Page 24: ...eld MO 65803 Ph 888 432 8932 Fax 417 831 4067 Web suntouch com SunTouch aWattsRadiantproduct WattsRadiant aWattsWaterTechnologiesCompany Affiliations The SunTouch manufacturing facility s Quality Syst...

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