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7

WELDING ATTACHMENTS

WELDING ATTACHMENT OPTIONS

In order to create welds, a weld head or hand-held attachment is needed to deliver the weld energy to the weld 
spot .  There are several different types of weld heads and hand-held attachments to choose from .  Selecting 
the best option will depend on the production rates involved, part access and geometries, and available 
budgets .  We offer a large selection of weld heads and hand attachments to choose from (See BELOW) .  
Contact Sunstone Engineering to further discuss these options .

 

WELD HEAD ATTACHMENTS:

• 

Parallel

• 

Opposed

 

HAND-HELD ATTACHMENTS:

• 

Single Probe

• 

Dual Probe

• 

Tweezers

 

PG2 PISTOL GRIP:

• 

Micro-switch controlled

• 

300 grams weight

• 

10mm diameter with 3/8” thread .

 
 

PG2 PISTOL GRIP WITH ROLL-SPOT:

• 

Same specs as PG2 Pistol Grip

• 

Includes Copper Wheel and attachment

 

PG3 MEDIUM DUTY:

• 

Micro-switch controlled

• 

450 grams

• 

1/2” taper electrode

 

PG5 – TWEEZER HAND PIECE:

• 

Micro-switch controlled

• 

Ergonomically designed pliers

 

PG6 HEAVY DUTY:

• 

Pressure actuated

• 

Cast aluminum body with adjustable spring-loaded action

• 

1/2” electrode tips, water cooled

• 

For use with higher-powered AC welders (5kVA, 15kVA) .

Summary of Contents for AC 15 kVA

Page 1: ...SUNSTONE WELDERS AC WELDER USER MANUAL...

Page 2: ...2 Sunstone Welders AC Welder User Manual...

Page 3: ...3 TABLE OF CONTENTS Forward p 4 Introduction p 5 Welder Setup p 5 Welder Interface p 6 Welding Attachments p 7 Method of Opperation p 8 Welder Information p 10 Info on Resistance Welding p 10...

Page 4: ...elding process At Sunstone Engineering we are committed to producing quality products and ensuring complete owner satisfaction If you require assistance after reading this manual please contact us wit...

Page 5: ...wired for 415VAC SETTING UP THE WELDER Setting up the AC welder is a quick and simple process Take care and follow the step by step instructions to avoid injury and harm to yourself and to the equipme...

Page 6: ...the welder from performing welds 5 WELD CYCLES This switch gives the ability to use the normal weld cycles or to cut the cycles in half The cycles are set using the cycle knobs on the bottom of the fr...

Page 7: ...Contact Sunstone Engineering to further discuss these options WELD HEAD ATTACHMENTS Parallel Opposed HAND HELD ATTACHMENTS Single Probe Dual Probe Tweezers PG2 PISTOL GRIP Micro switch controlled 300...

Page 8: ...chment in the air initiate the weld and adjust weld interval as required by looking at the Weld Go LED flashing and adjusting the Rest time 10 Ensure that the grounding clamp is attached to the work p...

Page 9: ...s merely touched or held down for the whole weld time the weld will take place for the actual weld time selected on the timer 10 Test the weld obtained and if not satisfactory increase the weld power...

Page 10: ...lly speaking short weld times and high power settings will give the best results WELDER INFORMATION SPECIFICATIONS MAINS SUPPLY 2 2kVA 5 0kVA 15kVA Primary Voltage 240 1 phase 240 1 phase 415 2 phase...

Page 11: ...resistance TIPS WELD PRESSURE Several other factors play a part in the contact resistance The larger the contact resistance the hotter the resultant weld On the micro scale contact resistance is redu...

Page 12: ...SUNSTONE ENGINEERING R D CORPORATION 1693 American Way Suite 5 Payson UT 84651 1 877 786 9353 toll free 1 801 658 0015 international SunstoneWelders com...

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