SUNSTONE AC 15 kVA User Manual Download Page 10

10

Sunstone Welders -

 AC Welder User Manual

OTHER RECOMMENDATIONS

1. 

The shortest weld time, consistent with doing a satisfactory weld, is the best as heat in both the hand 
attachment and cables is kept to a minimum .

2. 

Better results will be obtained by moving the ground clip closer to the weld, than by increasing either the 
weld time or the weld power .

3. 

Keep the electrode tip diameter to the absolute minimum .

4. 

Maximum gauge that can be welded is 2 x  .75mm .  In all cases, the maximum thickness can be welded, 
either to itself, or to anything thicker .

Generally speaking, short weld times and high power settings will give the best results .

WELDER INFORMATION

SPECIFICATIONS

MAINS SUPPLY: 

2 .2kVA

5 .0kVA

15kVA

Primary Voltage

240 (1-phase)

240 (1-phase)

415 (2-phase)

Max Weld Cap . 
(PG2)

2 x 0 .5

2 x 0 .75

2 x 0 .75

PG6

--

--

2 x 1 .25

Short Circuit 
Current

2100 A

2500 A

4250 A

Short Circuit 
Voltage

4 .5 V

5 .8 V

8 V

Weight

44 lbs

105 lbs

121 lbs

Dimensions (in)

14 .0 x 10 .2 x 13 .0

21 .3 x 12 .6 x 13 .4

21 .3 x 12 .6 x 13 .4

RESISTANCE WELDING

WHAT IS AC RESISTANCE WELDING?

Alternating Current (AC) welding uses electric voltage directly from an alternating current outlet . AC flows half 
the time in one direction and half the time in the other, changing its polarity 120 times per second . AC welders 
have advantages over other welder types:

Summary of Contents for AC 15 kVA

Page 1: ...SUNSTONE WELDERS AC WELDER USER MANUAL...

Page 2: ...2 Sunstone Welders AC Welder User Manual...

Page 3: ...3 TABLE OF CONTENTS Forward p 4 Introduction p 5 Welder Setup p 5 Welder Interface p 6 Welding Attachments p 7 Method of Opperation p 8 Welder Information p 10 Info on Resistance Welding p 10...

Page 4: ...elding process At Sunstone Engineering we are committed to producing quality products and ensuring complete owner satisfaction If you require assistance after reading this manual please contact us wit...

Page 5: ...wired for 415VAC SETTING UP THE WELDER Setting up the AC welder is a quick and simple process Take care and follow the step by step instructions to avoid injury and harm to yourself and to the equipme...

Page 6: ...the welder from performing welds 5 WELD CYCLES This switch gives the ability to use the normal weld cycles or to cut the cycles in half The cycles are set using the cycle knobs on the bottom of the fr...

Page 7: ...Contact Sunstone Engineering to further discuss these options WELD HEAD ATTACHMENTS Parallel Opposed HAND HELD ATTACHMENTS Single Probe Dual Probe Tweezers PG2 PISTOL GRIP Micro switch controlled 300...

Page 8: ...chment in the air initiate the weld and adjust weld interval as required by looking at the Weld Go LED flashing and adjusting the Rest time 10 Ensure that the grounding clamp is attached to the work p...

Page 9: ...s merely touched or held down for the whole weld time the weld will take place for the actual weld time selected on the timer 10 Test the weld obtained and if not satisfactory increase the weld power...

Page 10: ...lly speaking short weld times and high power settings will give the best results WELDER INFORMATION SPECIFICATIONS MAINS SUPPLY 2 2kVA 5 0kVA 15kVA Primary Voltage 240 1 phase 240 1 phase 415 2 phase...

Page 11: ...resistance TIPS WELD PRESSURE Several other factors play a part in the contact resistance The larger the contact resistance the hotter the resultant weld On the micro scale contact resistance is redu...

Page 12: ...SUNSTONE ENGINEERING R D CORPORATION 1693 American Way Suite 5 Payson UT 84651 1 877 786 9353 toll free 1 801 658 0015 international SunstoneWelders com...

Reviews: