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60900002
60900003

Manual no: 905  En   Rev 1

Service manual - English

Safety information

Visual inspection 

Inspect lift functions regularly. Check to ensure that material is free from damage. 

Before use

Make certain the lift is properly assembled.
Check lifting function and base-width adjustment.
Check driving function in all directions.
Check to ensure that the quick-connecting locking pin for the actuator is correctly installed.
Check sling bar connection and safety latch function.
Check that the accessory (EvaDrive) is properly mounted on the lift.

Always read the user manuals for all assistive devices used during a transfer.
Keep the user manual where it is accessible to users of the product.  
Always make sure that you have the right version of the user manual.
The most recent editions of user manuals are available for downloading from our website, www.handicare.com.
Under no circumstances may a lift with EvaDrive be used by persons who have not received instruction in the operation 
of a lift with the accessory mounted. 
It is strongly prohibited to modify the original product.

Always read the user manual

SWL: 205 kg/450 lbs

270 kg/600 lbs

System

RoMedic

TM

EvaDrive450/600

Summary of Contents for SystemRoMedic EvaDrive450

Page 1: ...hat the accessory EvaDrive is properly mounted on the lift Always read the user manuals for all assistive devices used during a transfer Keep the user manual where it is accessible to users of the product Always make sure that you have the right version of the user manual The most recent editions of user manuals are available for downloading from our website www handicare com Under no circumstance...

Page 2: ...ng 5 Exploded view 6 13 Spare parts 14 16 Changing spare parts 17 20 Adjusting Toe in Toe out 21 Periodic inspection protocol 22 23 Description of periodic inspection 24 Periodic inspection instruction 25 27 Maintenance 28 Technical information 29 Symbols 30 Dimensions 31 32 Appendix 1 Error codes 33 36 ...

Page 3: ...ercarriage to maximum width and then press the other button to reduce the width If the lift is functioning as it should connect the charger and check to ensure that the charging indicator light on the control panel lights up Activate EvaDrive and grasp the handlebar with both hands hold the safety switch in and then run the lift forward backward and in a turning motion Check that the lift moves ea...

Page 4: ...lift unit by the handlebar Ensure that there are no obstacles or people in the way of the lift Never stand on the lift during operation Always walk behind the lift Low speed is recommended when a user is seated in a sling attached to the lift The lift must not be used in oxygent enriched environments Handle the battery with care Do not drop Use only batteries cables and chargers intended for EvaDr...

Page 5: ...ate the source of the sound Take the lift unit out of service and contact Handicare The lift cannot be started Check the battery switch Check battery connection Connect charger and charge for at least 2 hours Contact Handicare The lift or base width adjustment cannot be activated Check that the emergency stop button is not pressed in Check that all cables are properly and securely connected Pull o...

Page 6: ...90000307 Pivot sleeve actuator 1 11 90000038 Screw M6S DIN931 8 8 M8x50 fzb 1 12 90000026 Lock nut DIN985 M8 fzb 2 13 90000330 Nut cover MSM8G 2 14 90000461 Strut leg spread 3 1 15 90002027 Sleeve 8x10x25L17 2 16 90000740 O ring 9x1 5 2 17 90000345 Washer DIN125 8 4x16x1 6 fzb 2 18 90004440 Washer flange 18x22x7 knurl 4 19 90000601 Washer DIN125 10 5x20x2 fzb 6 20 90000663 Sleeve 10x8x45 1 21 9000...

Page 7: ...ASS 6 M8 FZB 2 11 90000657 Pivot sleeve out 78 5x18 15x10 2 12 90000601 Washer DIN125 10 5x20x2 fzb 6 13 90000150 Screw M6S DIN931 8 8 M10x95 fzb 2 14 90000539 Lock nut DIN 985 CL6 M10 FZB 2 15 90000660 Nut cover MSM10 3 16 90000629 Base bracket Eva Linak 1 17 90001146 Leg spread actuator LA23 230006 03 1 18 90001699 Watt link EVA600 1 19 90001700 Strut leg spread 7 1 20 90001701 Strut leg spread ...

Page 8: ... PE 50x12x0 5 3 13 90004439 Washer PE 22 5x50x2 1 14 90002661 Washer PE 22 5x50x0 5 1 15 90004438 Washer PE 22 5x50x1 5 1 16 90002660 Washer PE 22 5x50x1 1 17 90000293 Actuator Bottom Bracket 1 18 90005743 Actuator LA44 12KN 44080350L00E4 1 19 90000294 Spreader Bar Pivot 1 20 90005182 Threaded plate nut bar 2 21 90001422 Shoulder bolt ISO7379 12 9 10xM8x45 2 22 90000601 Washer DIN125 10 5x20x2 fzb...

Page 9: ...31 8 8 M10x16H fzb 1 10 90000539 02 Lock nut DIN 985 CL6 M10 FZB 1 11 90000601 01 Washer DIN125 10 5x20x2 fzb 2 12 90000660 01 Nut cover MSM10 2 13 90000789 00B Screw MLC6S DIN7984 8 8 M5x8 2 4 5 C D 4 6 7 8 A B This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed loaned copied or used for manufactu...

Page 10: ...ve 4 15 90004721 01 Eva drive tension bracket 2 16 90005031 01A Eva drive support welded 1 17 90001674 01 Screw MC6S DIN912 8 8 M8x16 fzb 4 18 90004471 01 Screw_MC6S_DIN912_8 8_M8x20_fzb 4 19 90005026 01 Screw K6S DIN7380 10 9 M8x20 fzb 6 20 90005036 00 Flanged lid Enclosure Hammond 1591GFLGY 1 21 90005002 00 Eva Drive cover 1 22 90004467 00 Hub motor and wheel right 1 23 90003940 00 Emergeny stop...

Page 11: ... 9 90003467 00 Cover 16mm grey 1 10 90003468 00 Cover 20mm grey 1 11 90003072 01 Handle Bracket Eva Drive 1 12 90001674 01 Screw MC6S DIN912 8 8 M8x16 fzb 2 C D 7 8 A B This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed loaned copied or used for manufacturing tendering or any other purpose without...

Page 12: ...ctuator cable short angled micro fit 1 3 90005091 01 EvaDrive Emergency Stop Cable 1 4 90005092 01 EvaDrive battery cable 1 5 90003269 01 Eva Drive Handle 1 6 90004467 02 Hubmotor with connector right 1 7 90004466 02 Hubmotor with connector left 1 8 90005192 01 Ferrite filter 742 712 21 3 9 90005191 01 Ferrite filter 742 715 3 2 10 90005190 01 Ferrite filter 742 715 1 3 2 1 A1 A2 BC 1 M2 TERY H 2 ...

Page 13: ... Slingbar Pos Product Unit 1 Tube 2 2 Centercasting 1 3 Supportpin 1 4 Slinghook 2 5 Hangerstraplock 2 6 Screw for slinghook and tube 4 7 Plasticbushing for supportpin 1 8 Nutbar 2 9 Retainingring 1 10 Screw for tube and center casting 4 11 Screw for hangerstraplock 4 Components SlingBar ...

Page 14: ... 90004212 01 Actuator LA30 2 way 478mm 301358 00 1 2 90005060 01 Nut ML6M DIN439 ISO4035 M10 fzb 1 3 90004723 03 Eva drive actuator stearing pin 1 D E F C 1 2 3 4 B A 3 2 1 5 C D 4 6 7 8 A B This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed loaned copied or used for manufacturing tendering or any...

Page 15: ...ncy stop 80100190 Charger Li Ion EvaDrive 1 pce 1 x Charger Li Ion EvaDrive Note Charger cabel not included 80100191 Cable Charger EU EvaDrive 1 pce 1 x Cable Charger EU 80100192 Cable Charger AU NZ EvaDrive 1 pce 1 x Cable Charger AU NZ 80100193 Cable Charger US JP EvaDrive 1 pce 1 x Cable Charger US JP 80100194 80100001 80100056 80100032 Cable Charger UK EvaDrive Front castor 100 mm Actuator leg...

Page 16: ...0044 Hand control 4 buttons 1 pce 1 x Hand control 80190030 Actuator mast 1 set 1 x Actuator LA44 2 x Locking nut 0 5 x Cardboard 80100058 Sling bar lock for alu sling bar 1 set 10 x Cargo barrier 20 x Screw M5x12 16 S E R V I C E M A N U A L SystemRoMedic TM ...

Page 17: ... handle position Replace with new battery Gently slide battery back into place Reattach battery cable and switch ON Readjust handle position 80100174 Cover leg EvaDrive Replace cover leg by pressing it into back of leg profile use LocTite715 glue to fasten the profile 80100175 176 Cover Eva450Drive Cover Eva600Drive Set battery switch OFF Disconnect battery cable Detach cover The cover is secured ...

Page 18: ...n a new lock nut firmly Rout the cable and reattach the connector to the HUB motor Secure HUB motor cable with cable ties Note cable tension Reattach cover Secure the cover by pressing it into place Re attach battery and battery cable and switch ON Test the drive function by maneuvering the lift 80100181 ADM box EvaDrive Position the wheels in forward position Set battery switch OFF Disconnect bat...

Page 19: ... Set battery switch OFF Disconnect battery Detach cover The cover is secured by pads of velcro Detach emergency stop cable connector from control box VR2 and disconnect from emergency stop button Remove and replace emergency stop cable in connection points 21 22 Reposition the cover and press it into place Re attach battery cable and switch ON 80100190 Charger Li Ion EvaDrive Choose the correct ch...

Page 20: ...hen disconnect the hand control Connect the new hand control 80190030 Actuator mast Lower the mast to the lowest position Activate emergency stop Disconnect the actuator from the control box Free the upper end of the actuator by first removing the screw covers and then removing the screws and nuts Then free the lower end in the same way Lift the mast and remove the actuator Install the new actuato...

Page 21: ...eam but do not remove them 3 Loosen all four screws connecting the center plate with the brackets but do not remove them 4 Straighten one of the wheels by hand Note that the loose bracket moves relative to the center beam 5 With the wheel straight tighten the two center plate screws 6 Straighten the other wheel by hand 7 Tighten the two remaining center plate screws 8 Tighten all four screws loose...

Page 22: ...s J Lift arm hardware etc K Link L Slingbar and the function of the safety latches M Mast actuator N Battery and cable installations O Hand control P Emergency lowering Q Charging R Product label S Lift arm joint Cables Wear and damage Lift type Contract no s n Name Version Address Prod year Sling bar id Situation of use Home Institution Other Comments 1 Attention 2 Correct 3 Do not use Periodic i...

Page 23: ...tion Inside the unit Cables Wear and damage Noise Test of safe working load Safe working load test mast Safe working load test base Mechanical emergency lowering Accessories Documentation Instructions User manuals Control box Reset the control box service counter Periodic inspection protocol ...

Page 24: ...A B C D E F G H I J K L M N O P Q R R S Description of periodic inspection 24 S E R V I C E M A N U A L SystemRoMedic TM ...

Page 25: ... Emergency stop Check emergency stop function by pressing the emergency stop button and then try to drive backwards and forwards Nothing should happen then press the up and down button If nothing happens the emergency stop buppen functions properly Inspect the handle Check screws nuts bolts etc Check for damage and ware Grip Drive the unit forward regular speed 10 meters Drive the unit backwards r...

Page 26: ...olbox Verify that all functions on the control panel are working Handcontrol Verify that all functions on the handcontrol are working Emergency stop Verify that the lift does not operate when emergency stop is pressed in Emergency lowering Verify the function of emergency lowering Charging Verify that charging is operating Yellow lamp on the controllbox should light up when charging Product label ...

Page 27: ...ad test Mast max load Run the lift with maximum load all the way up and down listen for peculiar noises and vibrations Base max load Widen the base with maximum load listen for peculiar noises and vibrations Accessories Check the accessories to the lift Documentation Instruction Manual ...

Page 28: ...aining phenol or chlorine as this could damage the aluminium and the plastic materials If disinfection is needed 70 ethanol 45 isopropanol or similar should be used Disinfect the parts that come in contact with a user before the lift is used for the next user Storage and transportation If the lift is not to be used for some time or e g during transport we recommend that the emergency stop button b...

Page 29: ... of 2 minutes maximum 5 5 cycles per minute Push 900N Motor cover Flame resistant ABS plastic Sound level With load upwards 74 7 dB A downwards 52 6 dB A Intermittent operation Op 10 90 active op max 2 min Out of a time of 100 active time must be less than 10 though not more than 2 min Nav motor 24V DC Mono Shaft 180 W Material Aluminium steel Emergency lowering Manual Castors Rear 8 inch 203 mm F...

Page 30: ...e 93 42 EEC Type B according to the degree of protection against electric shock The device is intended for indoor use Class lI equipment Tested according to ANSI AAMI HA60601 1 11 2011 ANSI AAMI ES60601 1 2005 R 2012 CAN CSA C22 2 no 60601 1 14 Yellow Black International General Warning Symbol Yellow Black Warning Pinch point 30 S E R V I C E M A N U A L SystemRoMedic TM ...

Page 31: ...ce 5 mm 0 2 Dimensions Eva450Drive D is movement in forward direction can be 50 or 100 mm lower depending on the placement of the mast in the base socket can be 50 or 100 mm higher depending on the placement of the mast in the base socket is reference measure 700 mm with max legspreading ...

Page 32: ...nt in forward direction can be 50 or 100 mm lower depending on the placement of the mast in the base socket can be 50 or 100 mm higher depending on the placement of the mast in the base socket is reference measure 700 mm with max legspreading 32 S E R V I C E M A N U A L SystemRoMedic TM ...

Page 33: ... 15 3 Y 7 7100 Control handle Trip 1 7 User 7147 Dual Joystick Displaced Refer to section 1 11 4 N 7 or 8 Other Possible Control System Trip 1 7 1 8 3 Y 8 or 8 Other Possible Control System Trip 1 7 1 8 1 1 Trip Type 1 Low Battery Voltage This occurs when the control system detects that the battery voltage has fallen below 16V Check the condition of the batteries and the connections to the control...

Page 34: ...the trip is still present after the above checks have been made then the Power Module may be defective The VR2 control system may be programmed to exchange the left and right motor outputs In this instance this section will refer to the left motor Consult Handicare for more details 1 6 Trip Type 6 Charger Connected This occurs when the control system detects that an off board charger is connected ...

Page 35: ...hat the user is not touching the control handle before the blink finishes If the problem persists refer to section 1 7 1 12 Communications Error The most likely cause of a communications error is a defective cable between the Power Module and the Control handle Module The cable should be checked for damage and the entire handle replaced if found to have a fault If the problem persists then the VR2...

Page 36: ...e the Current Limit Threshold for a period of time greater than the Current Limit Time It has been designed to notify the Healthcare Technician that the control system has operated outside of its programmed range 1 17 High Temperature This occurs when the control system reaches its Temperature Threshold and thus becomes too hot The controller will not allow drive until the controller has cooled do...

Page 37: ...RoMedic offers improvement of both work environment and quality of care and at the same time achieves significant cost savings Always make sure that you have the correct version of the manual The most recent version of all manuals are available for downloading from our website www handicare com For questions about the product and its use Please contact your local Handicare and SystemRoMedic repres...

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