Section 4
INSTALLATION
27
4.1 MOUNTING OF COMPRESSOR
A foundation or mounting capable of supporting the
weight of the compressor, and rigid enough to main-
tain the compressor frame level and the compres-
sor in alignment is required. The compressor frame
must be leveled and secured with foundation bolts,
and full uniform contact must be maintained
between the frame and foundation. It is recom-
mended that the frame be grouted to the founda-
tion. The compressor unit and driver must be
aligned after installation as specified in this
Operator’s Manual. No piping loads shall be trans-
mitted to the compressor or the cooling package at
the external connections.
4.2 VENTILATION AND COOLING
For air-cooled compressors, select a location to
permit sufficient unobstructed air flow in and out to
the compressor to keep the operating temperature
stable. The minimum distance that the compressor
should be from surrounding walls is 4 feet/1.22m.
To prevent excessive ambient temperature rise, it is
imperative to provide adequate ventilation.
For water-cooled compressors, it is necessary to
check the cooling water supply. The water system
must be capable of supplying the following flows:
MODEL-HP/KW
WATER FLOW (GPM)
LS20TS-300- 300HP/224KW
54
LS20TS-350- 350HP/261KW
65
LS20TS-400- 400HP/298KW
76
LS20TS-450- 450HP/336KW
80
Water flow requirements are based on 80°F to 85°F
(27°C to 29°C) water inlet temperature.
Recommended water pressure range is 40 to 75
psig (2.8 to 5.2 bar). Water flow rates will vary with
operating conditions. For rates based on criteria
other than that listed, consult your local Sullair
representative.
Table 4-1 Ventilation Requirements
indicates the
ventilation requirements necessary to keep the
compressor running at a normal operating temper-
ature. The fan air requirement is the volume of air
which must flow through the compressor for proper
ventilation. The specified heat rejection requirement
is the amount of heat that is radiated by the com-
pressor. This heat must be removed to assure a
normal operating temperature. With air-cooled com-
pressors it is possible to use this heat for space
heating, providing excessive pressure drop is not
created across the fan. Consult a Sullair office for
assistance in utilizing this heat.
DO NOT
install a water-cooled or an air-
cooled/aftercooled compressor without adequate
freeze protection where it will be exposed to tem-
perature less than 32ºF(0ºC).
4.3 SERVICE AIR PIPING
Service air piping should be installed as shown in
Figure
, which shows a typical arrangement. A
shut-off valve should be installed to isolate a com-
pressor from the service line if required. Also notice
that the service line should be equipped with water
legs and condensate drains throughout the system.
“The Plastic Pipe Institute recommends against
the use of thermoplastic pipe to transport com-
pressed air or other compressed gases in
exposed above ground locations, e.g. in exposed
plant piping.” (I)
Sullube should not be used with PVC piping sys-
tems. It may affect the bond at cemented joints.
Certain other plastic materials may also be affect-
ed.
(I) Plastic Pipe Institute, Recommendation B,
Adopted January 19, 1972.
4.4 COUPLING ALIGNMENT CHECK
In preparation for the factory test, the coupling sup-
plied with your compressor is properly aligned for
operation. The motor is flange-mounted to the com-
pressor unit adapter. Therefore, it is not necessary
to check this alignment, unless high vibration is
noticed.
4.5 FLUID LEVEL CHECK
Your air compressor is also supplied with the prop-
Table 4-1 Ventilation Requirements
WATER COOLED OR REMOTE COOLED
AIR-COOLED (I)
COMPRESSOR PACKAGE
COOLING PACKAGE (REMOTE)
HEAT REJECTION
VENT FAN FLOW (II)
HEAT REJECTION
AIR FLOW
MODEL
MOTOR HP/KW
BTU/HR
CFM
BTU/HR
CFM
LS20TS-300
300/224
80,136
2,800
LS20TS-350
350/261
89,000
2,800
LS20TS-400
400/298
110,400
2,800
LS20TS-450
450/336
110,400
2,800
(I)
Applicable to air-cooled models only.
(II)
Applicable to compressors with enclosure.
Summary of Contents for LS20TS
Page 6: ......
Page 20: ...Section 2 DESCRIPTION 14 Figure 2 4A Control System Diagram Functional Components ...
Page 21: ...Section 2 DESCRIPTION 15 Figure 2 4B Control System Diagram START ...
Page 22: ...Section 2 DESCRIPTION 16 Figure 2 4C Control System Diagram MODULATION ...
Page 23: ...Section 2 DESCRIPTION 17 Figure 2 4D Control System Diagram FULL LOAD ...
Page 24: ...Section 2 DESCRIPTION 18 Figure 2 4E Control System Diagram UNLOAD ...
Page 40: ...NOTES 34 ...
Page 50: ...NOTES 44 ...
Page 53: ...NOTES 47 ...
Page 56: ...Section 8 ILLUSTRATIONS AND PARTS LIST 50 02250135 237R01 8 4 AIR INLET SYSTEM ...
Page 58: ...Section 8 ILLUSTRATIONS AND PARTS LIST 52 02250135 237R01 8 4 AIR INLET SYSTEM ...
Page 72: ...Section 8 ILLUSTRATIONS AND PARTS LIST 66 02250138 950R01 8 9 DISCHARGE SYSTEM ...
Page 74: ...Section 8 ILLUSTRATIONS AND PARTS LIST 68 02250138 950R01 8 9 DISCHARGE SYSTEM ...
Page 76: ...Section 8 ILLUSTRATIONS AND PARTS LIST 70 02250138 950R01 8 9 DISCHARGE SYSTEM ...
Page 78: ...Section 8 ILLUSTRATIONS AND PARTS LIST 72 02250139 578R00 8 10 CONTROL START SYSTEM ...
Page 80: ...Section 8 ILLUSTRATIONS AND PARTS LIST 74 02250139 578R00 8 10 CONTROL START SYSTEM ...
Page 82: ...Section 8 ILLUSTRATIONS AND PARTS LIST 76 02250137 724R02 8 11 CONTROL PANEL ...
Page 84: ...Section 8 ILLUSTRATIONS AND PARTS LIST 78 8 12 ENCLOSURE AND ENCLOSURE DECALS ...
Page 86: ...Section 8 ILLUSTRATIONS AND PARTS LIST 80 8 13 DECAL GROUP ...
Page 88: ...Section 8 ILLUSTRATIONS AND PARTS LIST 82 8 13 DECAL GROUP ...
Page 90: ...Section 8 ILLUSTRATIONS AND PARTS LIST 84 8 13 DECAL GROUP ...
Page 92: ...Section 8 ILLUSTRATIONS AND PARTS LIST 86 8 14 DECAL LOCATIONS OPEN WATER COOLED ...
Page 94: ...Section 8 ILLUSTRATIONS AND PARTS LIST 88 8 15 DECAL LOCATIONS CONTROL BOX ...
Page 97: ...NOTES 91 ...