Sullair LS20TS Operator'S Manual And Parts List Download Page 39

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Section 5

OPERATION

5.6 INITIAL START-UP PROCEDURE

The following procedure should be used to make
the initial start-up of the compressor:
1. Read the preceding pages of this manual thor-

oughly.

2. Be sure that all preparations and checks

described in the Installation Section have been
made.

3. Crack open the shut off valve to the service line.

4. Start the compressor by pressing the “

”

(

START

) pad.

5. Check for possible leaks in piping.
6. Slowly close the shut-off valve and check that the

maximum pressure (P2) and pressure differen-
tial (P2) are correctly programmed.

7. Observe the operating temperature. If the oper-

ating temperature exceeds 235ºF (113ºC), the
cooling system or installation environment
should be checked.

8. Observe return line sight glasses and mainte-

nance indicators.

9. Open shut-off valve to service line.
10. Reinspect the compressor for temperature and

leaks the following day.

5.7 SUBSEQUENT START-UP PROCEDURE

On subsequent start-ups, check that the proper
level is visible in the fluid level sight glass and sim-

ply press “

” for manual or “

” for auto-

matic operation. When the compressor is running,
observe the various parameter displays.

5.8 SHUTDOWN PROCEDURE

To shut the compressor down, push “

” pad.

Summary of Contents for LS20TS

Page 1: ...INDUSTRIAL AIR COMPRESSOR LS20TS 300 450HP 224 336KW WATER COOLED SUPERVISOR II OPERATOR S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250144 309 Sullair Corporation ...

Page 2: ...rporate headquarters in Michigan City Indiana Instruction includes discussion of the function and installation of Sullair service parts troubleshooting of the most common problems and actual equipment operation The seminars are recommended for main tenance and service personnel For detailed course outlines schedule and cost information contact Sullair Corporate Training Department 1 888 SULLAIR or...

Page 3: ...TS 5 2 3 SULLAIR COMPRESSOR UNIT FUNCTIONAL DESCRIPTION 5 2 4 COMPRESSOR COOLING AND LUBRICATION SYSTEM FUNCTIONAL DESCRIPTION 5 2 5 COMPRESSOR DISCHARGE SYSTEM FUNCTIONAL DESCRIPTION 8 2 6 CONTROL CAPACITY SYSTEM FUNCTIONAL DESCRIPTION 19 2 7 AIR INLET SYSTEM FUNCTIONAL DESCRIPTION 19 2 8 SUPERVISOR II PANEL BASIC INTRODUCTION 19 2 9 KEYPAD 20 2 10 STATUS DISPLAYS 22 2 11 LAMP INDICATORS Section ...

Page 4: ...33 5 7 SUBSEQUENT START UP PROCEDURE 33 5 8 SHUTDOWN PROCEDURE Section 6 MAINTENANCE 35 6 1 MAINTENANCE INTRODUCTION 35 6 2 DAILY OPERATION 35 6 3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 35 6 4 MAINTENANCE AS REQUIRED BY LUBRICATION GUIDE SECTION 3 35 6 5 FLUID CHANGE 35 6 6 SEPARATOR MAINTENANCE 35 6 7 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES 35 FLUID FILTER MAINTENANCE 36 AIR FILTER M...

Page 5: ...CTION INLET VALVE 58 8 6 FLUID COOLING SYSTEM 300 450HP 224 336KW WATER COOLED 60 8 7 AIR PIPING SYSTEM 300 450HP 224 336KW WATER COOLED 62 8 8 FLUID PIPING SYSTEM 300 450HP 224 336KW WATER COOLED 66 8 9 DISCHARGE SYSTEM 72 8 10 CONTROL START SYSTEM 76 8 11 CONTROL PANEL 78 8 12 ENCLOSURE AND ENCLOSURE DECALS 80 8 13 DECAL GROUP 86 8 14 DECAL LOCATIONS OPEN WATER COOLED 88 8 15 DECAL LOCATIONS CON...

Page 6: ......

Page 7: ... engi neering controls and or personal hearing protective equipment 1 3 PRESSURE RELEASE A Install an appropriate flow limiting valve between the service air outlet and the shut off throttle valve either at the compressor or at any other point along the air line when an air hose exceeding 13mm inside diameter is to be connected to the shut off throttle valve to reduce pressure in case of hose fail...

Page 8: ...perate the compressor without proper flow of cooling air or water or with inadequate flow of lubricant or with degraded lubricant K DO NOT attempt to operate the compressor in any classification of hazardous environment unless the compressor has been spe cially designed and manufactured for that duty 1 5 MOVING PARTS A Keep hands arms and other parts of the body and also clothing away from couplin...

Page 9: ...s of electrical system Maintain dry footing stand on insulating surfaces and DO NOT contact any other portion of the compressor when making adjustments or repairs to exposed live parts of the electrical system Make all such adjustments or repairs with one hand only so as to minimize the possibility of creating a current path through the heart C Attempt repairs in clean dry and well lighted and ven...

Page 10: ...se secured to the pallet prior to attempting to forklift or transport them NEVER attempt to forklift a compressor that is not secured to its pallet as uneven floors or sudden stops may cause the compressor to tumble off possibly caus ing serious injury or property damage in the process 1 10 ENTRAPMENT A If the compressor enclosure if any is large enough to hold a man and if it is necessary to ente...

Page 11: ... is discharged from the compressor unit the fluid is separated from the air At this time the air flows to the service line and the fluid is cooled in preparation for reinjection 2 4 COMPRESSOR COOLING AND LUBRICATION SYSTEM FUNCTIONAL DESCRIPTION Refer to Figures 2 2 and 2 3 The cooling and lubri cation system consists of a fluid cooler aftercooler full flow fluid filters fluid stop valve thermal ...

Page 12: ...Section 2 DESCRIPTION 6 Figure 2 1 Sullair Series LS20TS Rotary Screw Compressor Water cooled Typical ...

Page 13: ...sor II the operator may monitor the condition of the separator elements by reading differential pressure on the digital display At a differential of 10 psid 0 7 bar or greater the operator will be told to service the separator element At this time separator ele ment replacement is necessary The receiver is an ASME pressure vessel A combi nation minimum pressure check valve located downstream from ...

Page 14: ...ine during this phase by the minimum pressure valve When the discharge pressure exceeds approximately 160 psig 11 bar the minimum pressure valve may start to open and allow air to flow to the system service line NORMAL OPERATION MODE 160 TO 350 PSIG 11 TO 24 1 BAR When the sump pressure rises above 160 psig 11 bar the minimum pressure valve opens and deliv ers compressed air to the system service ...

Page 15: ...utdown or an auto matic shutdown from the Supervisor II touch pad the unload solenoid valve is energized allowing air to flow through the check valve and into the poppet valve keeping the inlet poppet valve closed This also opens the blowdown valve to allow com pressed air to vent back above inlet poppet valve through the inlet filter The control lines are proper ly sized and routed to allow the c...

Page 16: ...Section 2 DESCRIPTION 10 Figure 2 3 Compressor Piping and Instrumentation Diagram LS20TS 300 450 Water cooled 02250140 960R02 ...

Page 17: ...sure 048061 1 15 valve check 1 2 042694 1 16 valve minimum pressure 250031 852 1 17 regulator down stream 02250139 030 2 18 element separator primary 02250119 666 1 19 fltr coalescing 425 02250058 442 1 20 cooler oil 02250139 060 1 21 valve thermal assy 02250139 130 1 22 element thermal vlv 230 degf 02250139 864 1 23 element seperator secondary 02250119 667 1 24 filter bearing oil 02250111 592 1 2...

Page 18: ...Section 2 DESCRIPTION 12 Figure 2 3 Compressor Piping and Instrumentation Diagram LS20TS 300 450 Water cooled 02250140 960R02 ...

Page 19: ...tor back pressure 048059 1 37 valve relief gearbox 150psi 040647 1 38 glass sight 02250126 129 3 39 orifice 3 32 02250125 776 1 40 strainer oil return 02250117 782 3 41 aftercooler air 02250139 059 1 42 valve pressure regulator 045099 1 43 valve globe 2 042281 1 44 switch press no 10 psi 250017 992 1 45 valve solenoid 2way nc 408994 1 46 orf 032 1 4m x 1 4m 02250101 191 1 ...

Page 20: ...Section 2 DESCRIPTION 14 Figure 2 4A Control System Diagram Functional Components ...

Page 21: ...Section 2 DESCRIPTION 15 Figure 2 4B Control System Diagram START ...

Page 22: ...Section 2 DESCRIPTION 16 Figure 2 4C Control System Diagram MODULATION ...

Page 23: ...Section 2 DESCRIPTION 17 Figure 2 4D Control System Diagram FULL LOAD ...

Page 24: ...Section 2 DESCRIPTION 18 Figure 2 4E Control System Diagram UNLOAD ...

Page 25: ...displayed The lamps flash if that component is in an alarm condition 2 9 KEYPAD The keypad is used to control the machine as well as display status and change setpoints Refer to Figure 2 6 for following key descriptions Stop Used to put the machine into manual stop It is also used to clear alarm condi tions Continuous Starts machine if no alarm conditions are present Also used to clear alarm condi...

Page 26: ...ressor is off STANDBY Compressor is off but armed to start This state may be entered because of a power up or the unload timer had expired and stopped the machine The machine may start at any time STARTING Machine is trying to start OFF LOAD Machine is running and off loaded ON LOAD Machine is running and loaded FULL LD Machine is running and fully loaded This state is only displayed if the machin...

Page 27: ...exceeded oil main tenance warning will be displayed Pressure before P4 and after P3 oil filter Oil differential pressure and the minimum limit If the pressure goes below the limit a P3 LOW shutdown will occur Oil differential dP3 is defined as P3 P1 2 Unit discharge temperature and the maxi mum limit If the temperature exceeds the limit a T1 HI shutdown will occur Dry side discharge temperature an...

Page 28: ...ture If lit steady signifies that T2 is being displayed if flashing denotes the presence of an alarm T3 Oil temperature If lit steady signifies that T3 is being displayed For monitoring only T4 Interstage temperature If lit steady signifies that T4 is being displayed if flashing denotes the presence of an alarm For T1 T2 and T4 shutdown points are at 255ºF 124ºC with a 30 second delay and 275ºF 13...

Page 29: ...ect fluid for your compressor when ordering fluid always confirm your compressor s fluid fill with the parts technician by using your compressor s serial number Mixing of other fluids within the compressor will void all warranties Sullube fluid should be changed every 1800 hours or once a year whichever comes first The fluid should be changed more frequently under severe operating conditions such ...

Page 30: ... gases in exposed above ground locations e g in exposed plant piping I Sullube should not be used with PVC piping sys tems It may affect the bond at cemented joints Certain other plastic materials may also be affect ed I Plastic Pipe Institute Recommendation B Adopted January 19 1972 3 3 APPLICATION GUIDE Sullair encourages the user to participate in a fluid analysis program with the fluid supplie...

Page 31: ...Section 3 SPECIFICATIONS 25 Figure 3 2 Identification LS20TS 300 450 Water cooled Including Spiral Valve and Enclosure 02250139 677R00 ...

Page 32: ...Section 3 SPECIFICATIONS 26 Figure 3 3 Identification LS20TS 300 450 Water cooled Supervisor II Deluxe 02250142 577R00 ...

Page 33: ... specified heat rejection requirement is the amount of heat that is radiated by the com pressor This heat must be removed to assure a normal operating temperature With air cooled com pressors it is possible to use this heat for space heating providing excessive pressure drop is not created across the fan Consult a Sullair office for assistance in utilizing this heat DO NOT install a water cooled o...

Page 34: ...the incom ing voltage is the same voltage that the com pressor was wired for 2 Check starter and overload heater sizes see electrical parts in Parts Manual 3 Check all electrical connections for tightness 4 7 MOTOR ROTATION CHECK After the electrical installation has been done it is necessary to check the direction of motor rotation With the control system in MANUAL MODE pull out the EMERGENCY STO...

Page 35: ...wn and allows flow of fluid to the unit on startup Cuts off the reverse flow of air fluid mixture through compres sor discharge system at compressor shutdown Regulates flow of fluid to and around the cooler Designed to maintain a minimum operating temperature of 220ºF 104ºC Also used for fast warm up on startup Maintains minimum of 160 psig 11 bar in the compressor sump Valve piston restricts rece...

Page 36: ...differential below the unload pressure where the machine is loaded For example if the unload pressure is set to 360 psi 24 8 bar and the load differential is set to 10 psid 0 7 bar the machine will load when the line pressure goes below 350 psi 34 1 bar P1 Max Maximum sump pressure An alarm and shut down will occur when the sump pressure rises above this pressure Wye to delta transition timer For ...

Page 37: ... Used only for sequencing see Sequencing Protocol Manual for details Machine Capacity Used only for sequenc ing see Sequencing Protocol Manual for details Sequence Hours Used only for sequenc ing see Sequencing Protocol Manual for details 5 4 OPERATING THE COMPRESSOR Before operating the compressor the operating parameters must be setup See the previous sec tion on operating parameter setup MANUAL...

Page 38: ...set to a value the machine will go into standby after power up When the line pressure drops below the load setpoint the restart timer will start timing When the timer expires the machine will start SEQUENCING MODES The following is a brief description of sequencing modes for details see the Supervisor Sequencing Protocol Manual P N 02250139 197 DISABLED Responds to status and parameter change mess...

Page 39: ... P2 and pressure differen tial P2 are correctly programmed 7 Observe the operating temperature If the oper ating temperature exceeds 235ºF 113ºC the cooling system or installation environment should be checked 8 Observe return line sight glasses and mainte nance indicators 9 Open shut off valve to service line 10 Reinspect the compressor for temperature and leaks the following day 5 7 SUBSEQUENT S...

Page 40: ...NOTES 34 ...

Page 41: ...r element 3 Clean the return line strainers and orifices 4 Clean or replace the control line filter element 6 5 FLUID CHANGE Standard models are filled with Sullube Sullube should be changed under the following conditions whichever occur first 1 Every 1800 hours 2 Once a year 3 As indicated by fluid analysis A fluid sample at every 1000 hours is recommend ed For a free Sullube analysis send fluid ...

Page 42: ...r the housing head 8 Replace the canister by threading back onto the filter head AIR FILTER MAINTENANCE Refer to Figure 6 2 Air filter maintenance should be performed when the air filter maintenance mes Figure 6 1 Main Filter P N 02250111 592 Repair Kit P N 250031 850 Figure 6 2 Air Filter Replacement P N 048456 Replacement Element P N 02250135 150 primary Replacement Element P N 048463 secondary ...

Page 43: ...ning instruc tions follow ELEMENT INSPECTION 1 Place a bright light inside the element to inspect for damage or leak holes Concentrated light will shine through the element and disclose any holes 2 Inspect all gaskets and gasket contact surfaces of the housing Should faulty gaskets be evi dent correct the condition immediately 3 If the clean element is to be stored for later use it must be stored ...

Page 44: ...sembly is attached to the separator tank lid Oil return sight glass maintenance should be per formed on a routine basis parallel to that of the fluid filter or as indicated in the Troubleshooting Sections both Supervisor II and Maintenance of this manual The maintenance on an oil return sight glass is mainly concerned with the con dition of the filter assembly Order filter assembly no 02250117 782...

Page 45: ...y be used as a secondary or less desirable technique This method of checking is done by careful use of a square or metal straight edge feeler gauge and a set of inside calipers see Figure 6 8 Those spec ifications in Table 6 1 Installation Data which are designated in inches are provided for this method Figure 6 5 Pressure Regulator Adjustments Table 6 1 Installation Data Max Operating Misalignmen...

Page 46: ...ion unless the cou pling is extremely out of alignment STEP 2 ANGULAR ALIGNMENT Clean fluid and dirt from the hubs in preparation for angular alignment Position the dial indicator on the hubs as shown in Figure 6 8 Rotate both hubs equally to check alignment STEP 3 PARALLEL OFFSET ALIGNMENT Reposition the dial indicator as shown in Figure 6 8 Rotate both hubs equally to check for misalign ment Par...

Page 47: ...ched Repair or replace as necessary kit available Readjust MAX P1 setpoint appropriately Cooling water temperature too high increase water flow water cooled Cooling water flow insufficient check water lines and valves water cooled 7 2 TROUBLESHOOTING GUIDE SYMPTOM PROBABLE CAUSE REMEDY 7 1 TROUBLESHOOTING The information contained in the Troubleshooting chart is based upon both actual applied situ...

Page 48: ... and or dP2 on controller indicates high dP Thermal valve not functioning properly replace element Cooling air flow restricted clean cooler and check for proper ventilation air cooled Ambient temperature too high provide suffi cient ventilation air cooled RTD probe out of calibration or bad RTD Replace if necessary Clogged filter replace fluid filter element Check water lines and valves water cool...

Page 49: ...owdown Valve Defective Blowdown Solenoid Valve Plugged or Frozen Control Lines Defective Discharge Check Valve Defective Oil Stop Valve Defective Pressure Relief Valve Check all pipes connections and compo nents Drain fluid and change Drain excess fluid Readjust below pressure relief valve setting Replace pressure relief valve Recalibrate or replace Repair or replace Replace separator elements Rep...

Page 50: ...NOTES 44 ...

Page 51: ...for pressure regulator 048059 I 048409 1 Repair kit for pressure regulator 045099 I 048409 1 Repair kit for solenoid valve 407390 I 02250053 830 1 Replacement coil for solenoid valve 407390 250031 431 1 Continued on page 46 I Recommended spare parts quantities are reference only PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER OF COMPRESSOR 8 1 PROCEDURE FOR ORDERING PARTS Parts should be or...

Page 52: ... 02250127 507 606208 001 1 Repair kit for shaft seal 001811A 1 Replacement drive coupling element 300hp I II 02250075 399 1 Replacement drive coupling element 350 400hp I II 250006 267 1 Sullube fluid 5 gal can 250022 669 30 gal Sullube fluid 55 gal drum I 250022 670 30 gal I Recommended spare parts II Due to custom motor requests drive coupling elements may vary Consult factory for correct size c...

Page 53: ...NOTES 47 ...

Page 54: ...Section 8 ILLUSTRATIONS AND PARTS LIST 48 02250142 662R00 8 3 MOTOR FRAME COMPRESSOR AND PARTS 300 450HP 224 336KW ...

Page 55: ... x 4 1 2 829112 450 2 17 screw hex ser washer 5 16 18 x 3 4 829705 075 6 18 washer spr lock reg pltd 7 16 837807 112 24 19 washer spr lock reg pltd 1 2 837808 125 12 20 washer spr lock reg pltd 3 4 837812 188 12 21 washer pl b reg pltd 3 4 838212 112 12 22 connector tube m 1 4 x 1 4 ss 876804 025 1 I Due to customized motor variances consult factory for part number II There is an exchange program ...

Page 56: ...Section 8 ILLUSTRATIONS AND PARTS LIST 50 02250135 237R01 8 4 AIR INLET SYSTEM ...

Page 57: ... 2 x 1 2 810208 050 2 18 elbow tube 90 deg m 1 2 x 1 2 810508 050 1 19 nipple pipe xs galv 3 8 x cl 823206 000 2 20 nut hex pltd 5 8 11 825210 559 1 21 nut hex pltd 3 4 10 825212 665 2 22 nut hex f pltd 3 8 16 825306 347 4 23 capscr hex gr5 5 8 11 x 1 1 2 829110 150 2 24 capscr hex gr5 3 4 10 x 2 829112 200 6 25 screw hex ser washer 3 8 16 x 1 829706 100 4 26 washer spr lock reg pltd 5 8 837810 15...

Page 58: ...Section 8 ILLUSTRATIONS AND PARTS LIST 52 02250135 237R01 8 4 AIR INLET SYSTEM ...

Page 59: ...bow pipe 90 deg 300 plt 1 4 867030 010 1 32 bushing red pltd 1 2 x 3 8 867102 015 2 33 tee pipe pltd 1 2 868430 020 2 34 elbow pipe 90m 1 4 x 1 4 ss 872204 025 2 35 stud threaded 3 4 10 x 3 plt 873812 030 2 36 tee pipe 300 1 4 ss 876730 010 2 37 connector tube m 1 4 x 1 4 ss 876804 025 2 38 elbow tube 90 deg m 1 4 x 1 2 ss 877004 050 1 PLEASE NOTE WHEN ORDERING PARTS INDICATE THE SERIAL NUMBER OF ...

Page 60: ...Section 8 ILLUSTRATIONS AND PARTS LIST 54 02250142 581R00 8 5 AIR INLET SYSTEM WITH OIL INJECTION INLET VALVE ...

Page 61: ...x7 inlt II 048456 1 17 tube alum air inlet 7 od x 9 lg 232591 2 18 gasket asa flange 150 8 III 240621 013 1 19 support air inlet filter 250000 826 1 20 nipple hx tbe 316s 1 4 250018 760 4 21 connector tube m 1 2 x 1 2 810208 050 2 22 elbow tube 90 deg m 1 2 x 1 2 810508 050 1 23 nipple pipe xs galv 3 8 x cl 823206 000 2 24 nut hex pltd 5 8 11 825210 559 1 25 nut hex pltd 3 4 10 825212 665 2 26 nut...

Page 62: ...Section 8 ILLUSTRATIONS AND PARTS LIST 56 02250142 581R00 8 5 AIR INLET SYSTEM WITH OIL INJECTION INLET VALVE ...

Page 63: ...6900 010 1 33 plug pipe 1 2 3000 stl plt 866900 020 2 34 bushing red pltd 1 2 x 1 4 867102 010 1 35 bushing red pltd 1 2 x 3 8 867102 015 2 36 tee pipe pltd 1 2 868430 020 2 37 elbow tb m str thd ss 1 4 x 7 16 870804 044 1 38 stud threaded 3 4 10 x 3 plt 873812 030 2 39 tee pipe 300 1 4 ss 876730 010 2 40 connector tube m 1 4 x 1 4 ss 876804 025 3 41 elbow tube 90 deg m 1 4 x 1 4 ss 877004 025 1 4...

Page 64: ...Section 8 ILLUSTRATIONS AND PARTS LIST 58 02250134 188R00 8 6 FLUID COOLING SYSTEM 300 450HP 224 336KW WATER COOLED ...

Page 65: ...r 350 02250139 203 2 4 nut hex pltd 1 2 13 825208 448 4 5 capscr hex gr5 1 2 13 x 1 1 2 829108 150 12 6 washer spr lock reg pltd 1 2 837808 125 16 7 washer pl b reg pltd 1 2 838208 112 4 8 plug pipe 1 2 3000 stl plt 866900 020 3 9 plug pipe 3 4 3000 stl plt 866900 030 4 10 bushing red pltd 1 2 x 1 4 867102 010 1 11 u bolt 1 2 x 8 pipe pltd 868308 800 2 12 elbow tube 90 deg m 1 4 x 1 4 ss 877004 02...

Page 66: ...Section 8 ILLUSTRATIONS AND PARTS LIST 60 02250134 190R00 8 7 AIR PIPING SYTEM 300 450HP 224 336KW WATER COOLED ...

Page 67: ...24 822240 240 1 14 nut hex pltd 5 8 11 825210 559 16 15 nut hex pltd 3 4 10 825212 665 32 16 nut hex f pltd 5 16 18 825305 283 2 17 capscr hex gr5 5 8 11 x 2 3 4 829110 275 16 18 capscr hex gr5 3 4 10 x 3 1 4 829112 325 32 19 screw hex ser washer 5 16 18 x 1 829705 100 2 20 washer spr lock reg pltd 5 8 837810 156 16 21 washer spr lock reg pltd 3 4 837812 188 32 22 bulkhead pipe 3 4 npt 841500 012 ...

Page 68: ...Section 8 ILLUSTRATIONS AND PARTS LIST 62 02250134 198R01 8 8 FLUID PIPING SYSTEM 300 450HP 224 336KW WATER COOLED ...

Page 69: ...632 250 5 16 connector tube str thd 2 x 2 1 2 811832 250 1 17 nut hex pltd 3 8 16 825206 337 2 18 nut hex pltd 1 2 13 825208 448 4 19 o ring viton 2 1 4 x 1 8 826502 228 3 20 capscr hex gr5 3 8 16 x 1 1 4 829106 125 2 21 capscr hex gr5 5 8 11 x 1 829110 100 2 22 screw hex ser washer 5 16 18 x 3 4 829705 075 4 23 washer spr lock reg pltd 3 8 837806 094 2 24 washer spr lock reg pltd 1 2 837808 125 8...

Page 70: ...Section 8 ILLUSTRATIONS AND PARTS LIST 64 02250134 198R01 8 8 FLUID PIPING SYSTEM 300 450HP 224 336KW WATER COOLED ...

Page 71: ...cription number quantity 31 connector tube m 1 4 x 1 4 ss 876804 025 1 32 elbow tube 90 deg m 1 4 x 1 8 ss 877004 012 1 33 elbow tube 90 deg m 1 4 x 1 4 ss 877004 025 1 34 elbow tube 90 deg m 1 4 x 3 8 ss 877004 038 1 35 cross pipe 1 4 2000 ss 879000 010 1 PLEASE NOTE WHEN ORDERING PARTS INDICATE THE SERIAL NUMBER OF COMPRESSOR ...

Page 72: ...Section 8 ILLUSTRATIONS AND PARTS LIST 66 02250138 950R01 8 9 DISCHARGE SYSTEM ...

Page 73: ... 2 15 valve assy 3 x m85 III 02250127 507 1 16 nut hex m85 2 6h 02250130 997 1 17 plate scav line assy LSF20T 02250132 464 1 18 valve relief 1 npt 400psi 02250137 688 1 19 sleeve rtd 1 2 npt LS20T disch 02250138 457 2 20 pipe discharge assy LS20TS 350 02250139 146 1 21 pipe discharge assy LS20TS 350 02250139 246 1 22 tube sump drain LS20TS 02250139 622 1 23 plug o ring boss sae 1 1 4 040029 1 24 v...

Page 74: ...Section 8 ILLUSTRATIONS AND PARTS LIST 68 02250138 950R01 8 9 DISCHARGE SYSTEM ...

Page 75: ...0 820230 048 2 40 nut hex pltd 3 4 10 825212 665 16 41 nut hex f pltd 3 8 16 825306 347 1 42 o ring viton 3 1 4 x 1 8 826502 236 1 43 capscr hex gr5 5 8 11 x 2 829110 200 8 44 capscr hex gr5 3 4 10 x 2 829112 200 12 45 capscr hex gr5 3 4 10 x 3 1 2 829112 350 16 46 screw hex ser washer 3 8 16 x 1 829706 100 1 47 washer spr lock reg pltd 5 8 837810 156 8 48 washer spr lock reg pltd 3 4 837812 188 2...

Page 76: ...Section 8 ILLUSTRATIONS AND PARTS LIST 70 02250138 950R01 8 9 DISCHARGE SYSTEM ...

Page 77: ...867030 030 1 58 elbow pipe 90 deg 300 plt 1 1 2 867030 060 1 59 bushing red pltd 1 2 x 3 8 867102 015 2 60 tee pipe pltd 1 2 868430 020 2 61 nipple pipe hx pltd 3 4 x 3 4 868512 075 2 62 tee male pipe brass 1 4 869825 025 1 63 elbow tube 90 deg m 1 4 x 1 4 ss 877004 025 3 64 elbow tube 90 deg m 1 4 x 1 2 ss 877004 050 1 PLEASE NOTE WHEN ORDERING PARTS INDICATE THE SERIAL NUMBER OF COMPRESSOR ...

Page 78: ...Section 8 ILLUSTRATIONS AND PARTS LIST 72 02250139 578R00 8 10 CONTROL START SYSTEM ...

Page 79: ...5 250007 169 3 17 grip cord so 12 4 st 1 2 250018 495 1 18 nipple hx tbe 316s 1 4 250018 760 5 19 nipple pipe xs 316s 1 4 x cl 250019 142 3 20 support starter clr 200hp 250022 657 2 21 tee 1 4 t x m rn 316ss 250041 911 2 22 valve sol 3wno 1 8 8300 VI 407390 2 23 connector tube m 1 4 x 1 8 813604 125 1 24 nut hex pltd 3 8 16 825206 337 4 25 nut hex f pltd 1 4 20 825304 236 6 Continued on page 75 I ...

Page 80: ...Section 8 ILLUSTRATIONS AND PARTS LIST 74 02250139 578R00 8 10 CONTROL START SYSTEM ...

Page 81: ...npt 841500 004 4 36 locknut conduit 1 2 847200 050 6 37 bushing conduit plastic 1 2 848815 050 3 38 bushing red pltd 1 2 x 1 4 867102 010 1 39 tee male pipe stainless 1 4 869925 025 1 40 elbow pipe 90 deg 1 4 300 ss 876630 010 2 41 tee pipe 300 1 4 ss 876730 010 2 42 connector tube m 1 4 x 1 8 ss 876804 012 2 43 connector tube m 1 4 x 1 4 ss 876804 025 5 44 cross pipe 1 4 300 ss 876930 010 1 45 el...

Page 82: ...Section 8 ILLUSTRATIONS AND PARTS LIST 76 02250137 724R02 8 11 CONTROL PANEL ...

Page 83: ...125 2 9 switch per red push pull e22 250028 588 1 10 control Supervisor II deluxe II 250042 023 1 11 nut hex f pltd 5 16 18 825305 283 4 12 nut hex metric m4 x 7 825904 070 8 13 screw hex ser washer 5 16 18 x 3 4 829705 075 4 14 screw tc f pan 8 32 x 1 2 835601 050 8 15 washer lock ext tooth 8 838401 023 8 16 washer spr lock metric pltd m4 838804 090 8 17 rivet pop 1 8 x 3 8 843102 038 4 I For det...

Page 84: ...Section 8 ILLUSTRATIONS AND PARTS LIST 78 8 12 ENCLOSURE AND ENCLOSURE DECALS ...

Page 85: ...965 2 3 decal rotation 250021 564 2 4 decal warning auto start 250017 903 1 5 decal autostart 041065 1 6 decal fork lifting 241814 4 7 sign warning food grade lube 250003 144 1 8 sign air breathing danger 250027 935 1 9 decal LS 16T black 4 ht 02250071 282 1 10 decal ISO 9001 02250057 624 1 11 decal Sullair logo 4 x 32 black 02250059 060 1 12 decal water drain 250022 810 1 13 decal water in 250019...

Page 86: ...Section 8 ILLUSTRATIONS AND PARTS LIST 80 8 13 DECAL GROUP ...

Page 87: ...arning food grade lube 250003 144 1 3 sign warning ground fault 049852 1 4 decal warning auto start 250017 903 1 5 sign danger electrocution 049850 1 6 sign warning hot surfaces 407408 3 7 sign warning sever fan 049855 2 8 sign warning sever fan port 049965 2 Continued on page 83 PLEASE NOTE WHEN ORDERING PARTS INDICATE THE SERIAL NUMBER OF COMPRESSOR ...

Page 88: ...Section 8 ILLUSTRATIONS AND PARTS LIST 82 8 13 DECAL GROUP ...

Page 89: ...g mixing fluids 02250110 891 1 12 decal rotation 250021 286 1 13 decal rotation 250021 564 1 14 decal fluid Sullube 02250069 389 1 15 decal water inlet outlet 049873 1 16 decal water in 250019 107 1 17 decal water out 250019 108 1 18 decal water drain 250022 810 1 19 decal autostart 041065 1 20 decal fork lifting 241814 4 Continued on page 85 PLEASE NOTE WHEN ORDERING PARTS INDICATE THE SERIAL NUM...

Page 90: ...Section 8 ILLUSTRATIONS AND PARTS LIST 84 8 13 DECAL GROUP ...

Page 91: ...1C decal V 575 3 60 international 02250069 400 1 22 decal ISO 9001 02250057 624 1 23 decal electrical component ID 250038 457 1 24 decal protective earth ground 02250075 045 1 25 decal earth ground 02250075 046 1 26 decal PE designation 02250075 540 1 27 decal LS 20T black 4 ht 02250071 287 1 28 decal Sullair logo 4 x 32 black 02250059 060 1 PLEASE NOTE WHEN ORDERING PARTS INDICATE THE SERIAL NUMB...

Page 92: ...Section 8 ILLUSTRATIONS AND PARTS LIST 86 8 14 DECAL LOCATIONS OPEN WATER COOLED ...

Page 93: ...ever fan port 049965 2 7 sign air breathing danger 250027 935 1 8 sign warning food grade lube 250003 144 1 9 decal water inlet outlet 049873 1 10 decal water out 250019 108 1 11 decal water in 250019 107 1 12 decal water drain 250022 810 1 13 decal autostart 041065 1 14 decal warning auto start 250017 903 1 15 decal LS20T black 4 ht 02250071 287 1 16 decal ISO 9001 02250057 624 1 17 decal Sullair...

Page 94: ...Section 8 ILLUSTRATIONS AND PARTS LIST 88 8 15 DECAL LOCATIONS CONTROL BOX ...

Page 95: ...decal danger high voltage 042218 1 3 decal V 460 3 60 international I 02250069 399 1 4 decal earth ground 02250075 046 1 I Due to custom voltage requests voltage decal may vary For positive identification of machine volt age decal consult Sullair Factory with serial number of compressor PLEASE NOTE WHEN ORDERING PARTS INDICATE THE SERIAL NUMBER OF COMPRESSOR ...

Page 96: ...Section 8 ILLUSTRATIONS AND PARTS LIST 90 8 16 WIRING DIAGRAM LS20TS WATER COOLED 02250138 896R02 ...

Page 97: ...NOTES 91 ...

Page 98: ...ULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A www sullair com Telephone 1 800 SULLAIR U S A Only or 1 219 879 5451 Fax 219 874 1273 PARTS DEPARTMENT Fax 219 874 1835 www sullair com parts shtm SERVICE DEPARTMENT Fax 219 874 1205 www sullaircompressors com SULLAIR ASIA LTD Sullair Road No 1 Chiwan Shekou Shenzhen Guangdong PRV PRC POST CODE 518068 Telephone 755 6...

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