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Cylinder Heads

The 2.2L engine uses a crossflow cylinder head design similar to the 1800cc

OHC engine. Better breathing is provided by the two intake and two exhaust
valves per cylinder which improves the intake and exhaust flow.

Fine-tuned high velocity intake and exhaust ports are used. The dual intake and

exhaust ports are siamesed to further improve intake and exhaust flow.

The 2.2L engine uses a compact pentroof combustion chamber versus the bath-

tub design of the 1800cc/2700cc Subaru engines. It has a centrally located spark
plug which provides the quickest, most efficient combustion with a uniform flame
front from the plug to the top of the piston. This, combined with the 30 degree
valve angle compliments the pentroof combustion chamber shape optimizing low
and medium speed torque. The cylinder heads are interchangeable left to right.

The 2.2L turbocharged engine cylinder heads have been modified to withstand

increased internal combustion pressures. The coolant passages have been changed to
match the closed deck design of the crankcase. These heads are not interchangeable
from side to side nor with the N/A engine cylinder heads. There are three holes in

the right cylinder head for the turbo oil supply, oil
return, and coolant return.

The intake valves and seats have been reduced

to 27mm for the turbo engine only. The valve seat
material for both the intake and the exhaust valves
has been changed to increase hardness to provide 
a greater resistance to wear.

The valve train uses a single valve spring system

versus the dual spring system of the 1800cc engine.
The intake valves are larger than the exhaust
valves. The valve seal color determines location:
intake seals are black, exhaust seals are brown.

The camshaft bearing journals are located in the cylinder head. This design

improves camshaft support. The left camshaft is longer than the right camshaft to
properly align the cam belt sprockets due to cylinder head offset. A camshaft sup-
port bolts to the front of the left cylinder head to support the camshaft. A retaining
plate, with oil seal, is attached to the rear of the left cylinder head. The rear of the
right cylinder head has a cover plate which also serves as a thrust plate.

A camshaft support has been added to the right side of the turbocharged engine

to supply oil to the turbo and return coolant from the turbo. Oil and water separa-
tion is provided by an o-ring. The camshaft has a different profile designed to
match the operating characteristics of the turbo engine.

The rocker shaft assembly bolts to the cylinder head. There are eight  bolts

through the three cast iron supports. The intake valves have individual rocker
arms, while a siamese rocker arm is used for each two exhaust valves. The all 
aluminum rocker arms have a sintered metal slipper as the cam contact. A pressed
lead aluminum bushing is used for each rocker arm bearing surface. The position
of the spring washers on the steel rocker shaft provide proper rocker alignment
and spacing. These spring washers must be returned to their original position. The
rocker shaft is part of the oiling system providing oil
flow to the rocker bearing surfaces and HLAs. Relief
valves at both ends of the rocker shafts maintain sta-
ble oil pressure to the HLAs.

Note: The roller rocker cam follower system that

was introduced on the 1.8L Impreza engines, is
installed on all 1995 model year and later 2.2 liter
engines. The roller assemblies are not serviceable
separately, but the rocker arms may be serviced as
individual units.

Th

e

6

Cross Flow Cylinder Head

Camshafts

Rocker Shaft Assembly

Roller Rocker Cam Followers

Subaru 2. 2 Liter Engine

End W

rench

Summary of Contents for 2.2 Liter Engine

Page 1: ...Subaru2 2LiterEngine End Wrench The Subaru2 2LiterEngine 4...

Page 2: ...VIN It is important to always first identify the engine before beginning diagnosis and servicing Body type and transmission type as well as the model year are also information pertinent to engine diag...

Page 3: ...wn The camshaft bearing journals are located in the cylinder head This design improves camshaft support The left camshaft is longer than the right camshaft to properly align the cam belt sprockets due...

Page 4: ...ds to increased rigidity and strength Oil jets have been added to the lower portion of the turbo crankcase in order to lubricate and cool the pistons The jets are not operative at lower RPM because th...

Page 5: ...e lower part of the pump housing This location provides even engine warm up by improved metering of the coolant temperature The thermostat senses the temperature of the crankcase and radiator coolant...

Page 6: ...pulley with the notch on the inner cam cases Align the notch on the rear flange of the crankshaft sprocket with the notch on the oil pump housing Mark the belt at the three timing notches This will m...

Page 7: ...pan Notice the location of the oil seal for the drain tube Remove the oil pick up tube and also note the o ring Remove the oil pan baffle plate windage tray Piston Pin Removal Use piston pin remover...

Page 8: ...haft components rocker arms spring washers and the rocker shaft supports Lubricate shaft and rocker arms with oil Note The rockers and supports should be returned to their original position on the sha...

Page 9: ...W6C5 to W6D2 for the bearing size oil clearance and torque specifications The FUJI symbol on the connecting rods must face the front of the engine Apply sealant to the crankcase mating surface on the...

Page 10: ...Lubricate the seal with engine oil prior to installation Install the oil pump Refer to service manual section 2 4 W1D0 for proper location of the sealer and o ring Apply FUJI Bond 1215 sealer or equi...

Page 11: ...belt with camshaft sprocket notch Place the belt over the water pump pulley Install the lower left and right idler pulleys Use a screwdriver to load the tensioner idler Push the idler toward the cran...

Page 12: ...uc tion of friction loss 1997 and later SOHC engines have solid valve adjusters The scheduled service of this valve train is set at 100 000 miles SOHC engines now use an adjustment screw to adjust val...

Page 13: ...es the orange o ring is for coolant passage Remove the rocker assembly slowly to prevent binding against the mounting dowels Partially filled HLAs will result in noisy operation of the valve train for...

Page 14: ...Engine Oil Pump Leaks 10 48 87 11 30 87 Cooling System Cleansing General Hand Tools Supplies General hand tools and supplies Dial indicator Dye penetrant Feeler gauge Micrometers Plastigauge Press Rub...

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