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his edition of The End Wrench introduces the Subaru 2.2 liter

naturally aspirated (N/A) and 2.2 liter turbocharged horizontally
opposed overhead cam (OHC) engines. It reviews the mechanical

features of these engines and the differences between
existing engines. It also covers the procedures used in

diagnosing and overhauling these engines. A list of applicable
Important Notes and Cautions, Service Bulletins and Special Tools
is included at the end of this article. 

Always refer to the appropriate model year Subaru Service

Manual and the applicable service bulletins for all specification
and detailed servicing procedures.

2.2L Engine Identification

The 2.2L engine designation is the sixth digit of the vehicle identifica-

tion number (VIN). It is important to always first identify the engine before

beginning diagnosis and servicing. Body type and transmission type, as

well as the model year, are also information pertinent to engine diagnosis

and servicing. This information is available from the VIN and the appropriate

service manual.

The engine serial number is located on the machined boss on the left

side of the clutch housing. The 2.2L engine designation is EJ22. Piston

and bearing dimension information is stamped on a machined

surface where the crankcase halves meet.

2.2L Engine Features

The 2.2L SOHC four valves per cylinder engine is an

addition to the existing Subaru “Boxer” design. The hori-
zontally opposed, four stroke, four cylinder, liquid

cooled, gasoline engine has aluminum alloy block and

heads. It uses a normally aspirated or turbocharged MPI system.

The cylinder  liners are of a cast iron dry type design.

I n t r o d u c t i o n

T

Piston And Bearing Information

5

Summary of Contents for 2.2 Liter Engine

Page 1: ...Subaru2 2LiterEngine End Wrench The Subaru2 2LiterEngine 4...

Page 2: ...VIN It is important to always first identify the engine before beginning diagnosis and servicing Body type and transmission type as well as the model year are also information pertinent to engine diag...

Page 3: ...wn The camshaft bearing journals are located in the cylinder head This design improves camshaft support The left camshaft is longer than the right camshaft to properly align the cam belt sprockets due...

Page 4: ...ds to increased rigidity and strength Oil jets have been added to the lower portion of the turbo crankcase in order to lubricate and cool the pistons The jets are not operative at lower RPM because th...

Page 5: ...e lower part of the pump housing This location provides even engine warm up by improved metering of the coolant temperature The thermostat senses the temperature of the crankcase and radiator coolant...

Page 6: ...pulley with the notch on the inner cam cases Align the notch on the rear flange of the crankshaft sprocket with the notch on the oil pump housing Mark the belt at the three timing notches This will m...

Page 7: ...pan Notice the location of the oil seal for the drain tube Remove the oil pick up tube and also note the o ring Remove the oil pan baffle plate windage tray Piston Pin Removal Use piston pin remover...

Page 8: ...haft components rocker arms spring washers and the rocker shaft supports Lubricate shaft and rocker arms with oil Note The rockers and supports should be returned to their original position on the sha...

Page 9: ...W6C5 to W6D2 for the bearing size oil clearance and torque specifications The FUJI symbol on the connecting rods must face the front of the engine Apply sealant to the crankcase mating surface on the...

Page 10: ...Lubricate the seal with engine oil prior to installation Install the oil pump Refer to service manual section 2 4 W1D0 for proper location of the sealer and o ring Apply FUJI Bond 1215 sealer or equi...

Page 11: ...belt with camshaft sprocket notch Place the belt over the water pump pulley Install the lower left and right idler pulleys Use a screwdriver to load the tensioner idler Push the idler toward the cran...

Page 12: ...uc tion of friction loss 1997 and later SOHC engines have solid valve adjusters The scheduled service of this valve train is set at 100 000 miles SOHC engines now use an adjustment screw to adjust val...

Page 13: ...es the orange o ring is for coolant passage Remove the rocker assembly slowly to prevent binding against the mounting dowels Partially filled HLAs will result in noisy operation of the valve train for...

Page 14: ...Engine Oil Pump Leaks 10 48 87 11 30 87 Cooling System Cleansing General Hand Tools Supplies General hand tools and supplies Dial indicator Dye penetrant Feeler gauge Micrometers Plastigauge Press Rub...

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