Sub-Zero 700TC-3 Service Manual Download | Manualshive

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Wiring Diagrams/Schematics

Integrated

Integrated

(700-

(700-

3

3

T

T

ALL)

ALL)

Series

Series

10-4

#3758412 - Revision B - December, 2006

FUNCTION

BLACK

COLOR

PURPLE

WHITE

YELLOW

GRA

Y

WHITE/RED

ORANGE

ORANGE

ORANGE/RED

BLUE/RED

BLUE/WHITE

BLUE/WHITE

ORANGE/YEL

BLUE/YELLOW

BLUE/BLACK

BLUE/BLACK

RED

PURPLE

NEUTRAL

INT

O

BOARD

POWER INT

O

BOARD

POWERS REF COMP

FOR 2 DRA

W

ER SECTION

POWERS LIGHTS

POWERS UPPER REF COMP

POWERS CONDENSER F

A

N

SENSES IF EITHER DRA

W

ER OPEN

SENSES IF DOOR OPEN

SENSES DRA

W

ER EV

AP

TEMP

SENSES DRA

W

ER EV

AP

TEMP

SENSES UPPER REF EV

AP

TEMP

SENSES UPPER REF EV

AP

TEMP

SENSES UPPER REF CABINET

TEMP

SENSES UPPER REF CABINET

TEMP

SENSES DRA

W

ER CABINET

TEMP

SENSES DRA

W

ER CABINET

TEMP

POWERS REF EV

AP

F

A

N

POWERS DRA

W

ER EV

AP

F

A

N

NOT

USED

DRA

W

ER REF COMPRESSOR

120 VOL

T

CIRCUITS

POWER IN

NEUTRAL

LIGHTS

UPPER REF COMPRESSOR

CONDENSER F

A

N

NOT

USED

REF EV

AP

F

A

N

NOT

USED

NOT

USED(NO PIN)

DRA

W

ER LIGHTS SENSE

DOOR LIGHTS SENSE

NOT

USED(NO PIN)

NOT

USED

DRA

W

ER EV

AP

DRA

W

ER EV

AP

UPPER REF EV

AP

UPPER REF COMP

A

R

TMENT

UPPER REF COMP

A

R

TMENT

DRA

W

ER COMP

A

R

TMENT

DRA

W

ER COMP

A

R

TMENT

UPPER REF EV

AP

LOW VOL

T

AGE THERMIST

OR CIRCUITS

DRA

W

ER EV

AP

F

A

N

NOT

USED

FCOMP

NEU

LITES

L1

RCOMP

C F

A

N

F DR

R DR

EV

AP

FRZ

EV

AP

FRZ

EV

AP

REF

EV

AP

REF

REF

REF

FRZ

FRZ

E F

A

N

E F

A

N

E10

E7

J7-4

J7-8

E6

J7-1

E2

J7-2

J7-3

J7-5

J7-6

J7-7

J4-1

J4-2

J4-3

J4-4

J4-5

J1-1

J1-2

J1-3

J1-5

J1-6

J1-7

J1-8

J1-4

CIRCUIT

DESCRIPTION

CONTROL

BOARD SUMMAR

Y

0

0

0

0

0

0

0

E6

E10

E2

E7

GREEN

ORANGE W/ YELLOW STRIPE

BLUE W/ YELLOW STRIPE

BLUE W/ RED STRIPE

4

3

2

1

WHITE

PURPLE

BLACK

BLACK

1

6

4

2

L2

L1

GREEN

PLAIN

RIBBED

POWER

SUPPLY

CORD

1

2

PURPLE

WHITE

BLACK

GRA

Y

WHITE W/ RED STRIPE

GREEN W/ YELLOW STRIPE

WHITE 2

PURPLE 1

GREEN W/ YELLOW STRIPE 3

WHITE

BLACK

MFG TEST
TERMINALS

GREEN W/ YELLOW STRIPE

3

BLUE W/ RED STRIPE

ORANGE W/ RED STRIPE

BLUE W/ YELLOW STRIPE

ORANGE W/ YELLOW STRIPE

ORANGE W/ RED STRIPE

GRAY

PURPLE

GRAY 4

WHITE W/ RED STRIPE 1

GRA

Y

WHITE

WHITE W/ RED STRIPE

WHITE

WHITE 2

WHITE

CONDENSER
FAN MOTOR

RED

PURPLE

YELLOW

ORANGE W/ BLACK STRIPE

SWITCH BOX

4 PURPLE

6 YELLOW

5 ORANGE W/ BLACK STRIPE

PURPLE

REF COMPRESSOR,

DRAWERS

(FRONT)

FAN

LIGHT

PURPLE

ORANGE W/ BLACK STRIPE

RED

YELLOW

REF COMPRESSOR,

UPPER
(REAR)

LIGHT

FAN

1 RED

WHITE

GREEN W/ YELLOW STRIPE

ORANGE

ORANGE

WHITE

UPPER DRAWER LIGHT

WHITE

ORANGE

LOWER DRAWER LIGHT

WHITE

ORANGE

3 GREEN W/ YELLOW STRIPE

2 WHITE

1 RED

BLUE W/ BLACK STRIPE

BLUE W/ BLACK STRIPE

BLACK

PURPLE

GREEN W/ YELLOW STRIPE

WHITE W/ RED STRIPE

GRAY

WHITE

DRAWER EVAP FAN MOTOR

SENSOR

(DRAWER CAB)

SENSOR

(DRAWER EVAP)

ORANGE W/ RED STRIPE

BLUE W/ RED STRIPE

BLUE W/ BLACK STRIPE

BLUE W/ BLACK STRIPE

ORANGE W/ RED STRIPE

BLUE W/ RED STRIPE

PURPLE

GRAY

ORANGE

YELLOW

WHITE W/ RED STRIPE

ORANGE
WHITE

BLUE W/ WHITE STRIPE

BLUE W/ WHITE STRIPE

BLUE W/ YELLOW STRIPE

ORANGE W/ YELLOW STRIPE

BLACK

J6

J5

J7

J4

J1

J3

J2

SENSOR

(UPPER REF CAB)

CONTROL BOARD

PURPLE

FAN MOTOR

UPPER REF EVAP

RED

1

2

3

WHITE

GREEN W/ YELLOW STRIPE

ORANGE

WHITE

CONTROL BOARD DETAIL

WHITE 2

J6

ORANGE 1

PIN 1

SENSOR

(UPPER REF EVAP)

E10

E7

E2

E6

J1

J2

J3

J7

J5

J4

PIN 1

PIN 1

PIN 1

PIN 1

PIN 1

PIN 1

DISPLAY

-This wiring information is provided for use by qualified
service personnel only.
-Disconnect appliance from electrical supply before
beginning service.
-Be sure all grounding devices are connected when
service is complete.
-Failure to observe the above warnings may result in
severe electrical shock.

RED

RED

YELLOW

ORANGE

HEAT SHRINK

PART NUMBER 3758504 REV A

LIGHT
TERMINATOR

UPPER REF

FAN SWITCH

UPPER REF

LIGHT SWITCH

UPPER REF

LIGHTS

SABBATH

MODE

ACCESSORY

WHITE

WIRING DIAGRAM

MODEL: 700TR-3

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Summary of Contents for 700TC-3

Page 1: ...d d 7 70 00 0 7 70 00 0 3 3 3 3 T TA AL LL L T TA AL LL L S Se er ri ie es s S Se er ri ie es s SUB ZERO FREEZER COMPANY INC 2006 ALL RIGHTS RESERVED JOB AID 3758412 Revision B December 2006 T Te ec ch hn ni ic ca al l S Se er rv vi ic ce e M Ma an nu ua al l ...

Page 2: ......

Page 3: ...Integrated Integrated 700 700 3 3 T TALL ALL Series Series General Information 1 1 3758412 Revision B December 2006 SECTION 1 GENERAL INFORMATION ...

Page 4: ...NTRODUCTION This Technical Service Manual has been compiled to provide the most recent service information for 700 3 Series Tall units This information will enable the service technician to troubleshoot and diagnose malfunctions perform necessary repairs and return a unit to proper operational condition The service technician should read the complete instructions contained in this manual before in...

Page 5: ... 19 700TC I 3 736TC I 3 3 19 700TR 3 736TR 3 3 20 700TF I 3 3 21 Troubleshooting Input Operations 3 22 Diagnostic Mode 3 22 Thermistor Location Code Tables 3 23 Diagnostic Mode Indicators 3 23 Error Code Table 3 24 Clearing Error Codes 3 24 Manual Component Activation Mode 3 25 Temperature Log Recall Mode 3 26 Compartment Temp History Only 3 26 Compartment Evaporator Temp History 3 27 Possible Eve...

Page 6: ... I 3 700TF I 3 736TC I 3 7 17 Fill Tube Heater 700TC I 3 700TF I 3 736TC I 3 7 17 Lower Compartment Light Fan Icemaker Switch 7 17 Compressor Area Electrical Mechanical Components 7 18 IM Water Valve 700TC I 3 700TF I 3 736TC I 3 7 18 Condenser Fan Assembly 7 19 Sealed System Components 7 20 Upper Compartment Evap All Except 700TF I 3 7 20 Lower Compartment Evaporator 7 20 High Side Filter Drier 7...

Page 7: ...ALED SYSTEM parts only ONE FIVE YEAR Non Residential Warranty Example Office Yacht etc 1 Year TOTAL PRODUCT parts and labor 5 Year SEALED SYSTEM parts and labor ONE FIVE YEAR Display Model Home Warranty Display units sold three years after date of manu facture 1 Year TOTAL PRODUCT parts and labor 5 Year SEALED SYSTEM parts and labor Warranty Details Includes but is not limited to the following Ele...

Page 8: ... covered in this 700 3 Tall Unit Technical Service Manual Upper Refrigerator Zone Figure 1 3 Model 700TR 3 Lower Two Drawer Refrigerator Zone Upper Refrigerator Zone 700TC 3 700TCI 3 MODEL DESCRIPTION 700 Series 27 Wide Tall Combination Refrigerator Freezer 3rd Design Build 700 Series 27 Wide Tall Combination Refrigerator Freezer w Icemaker 3rd Design Build 700TR 3 MODEL DESCRIPTION 700 Series 27 ...

Page 9: ...Tall Freezer 3rd Design Build Variable Speed Compressor 700 Series 27 Wide Tall Freezer w Icemaker 3rd Design Build Variable Speed Compressor Figure 1 5 Model 736TC 3 736TCI 3 Lower Two Drawer Freezer Zone Upper Refrigerator Zone 736TC 3 736TCI 3 MODEL DESCRIPTION 700 Series 36 Wide Tall Combination Refrigerator Freezer 3rd Design Build 700 Series 36 Wide Tall Combination Refrigerator Freezer w Ic...

Page 10: ...ed 700 700 3 3 T TALL ALL Series Series 1 8 3758412 Revision B December 2006 Figure 1 6 Model 736TR 3 Lower Two Drawer Refrigerator Zone Upper Refrigerator Zone 736TR 3 MODEL DESCRIPTION 700 Series 36 Wide Tall Refrigerator 3rd Design Build ...

Page 11: ...Integrated Integrated 700 700 3 3 T TALL ALL Series Series Installation Information 2 1 3758412 Revision B December 2006 SECTION 2 INSTALLATION INFORMATION ...

Page 12: ...tures exterior condensa tion etc NOTE If additional installation information is needed refer to the complete Installation Manual and or installation video or contact the Sub Zero Technical Assistance Department Unit Leveling NOTE The kickplate grille must be removed before leveling See Figure 2 1 If the unit has already been anchored to the cabinets the side molding strips must be removed and the ...

Page 13: ...ill damage the assembly Door and Drawer Adjustment The doors and drawers on 700 2 Series units are non adjustable Instead the door and or drawer panels must be adjusted if there is an alignment problem Refer to the Installation Manual and or installation video for panel installation and adjustment NOTE The unit must be level before attempting to adjust the door and drawer panels NOTE If the door h...

Page 14: ...d be utilized If a Tall unit is installed next to a Base unit and they are 2 or less apart part BBDUAL should be uti lized Complete installation instructions are supplied with the BBDUAL and TTDUAL packages Figure 2 6 Dual Unit Heater TTDUAL Shown Apply heater to left side of right hand unit If two or more units are placed side by side and are 2 or less apart a dual unit heater package must be app...

Page 15: ...Integrated Integrated 700 700 3 3 T TALL ALL Series Series Electronic Control System 3 1 3758412 Revision B December 2006 SECTION 3 ELECTRONIC CONTROL SYSTEM INFORMATION ...

Page 16: ...d at the top of the upper Compartment Membrane Switch An integral part of the control panel assembly which consists of the function keys used for all input operations to the electronic control system Keys Function Keys The buttons on the Membrane switch used for input operations The keys are UNIT ON OFF ALARM ON OFF ICE ON OFF WARMER COLDER Indicators The words and numbers that are displayed at th...

Page 17: ...e LCD This page illustrates a basic 700 Series electronic control system Model 700TCI 3 used See Figure 3 1 The entire electronic control system is described in greater detail on the following pages UNIT ICE WARMER COLDER REFRIGERATOR ON OFF ON OFF ON OFF WARMER COLDER FREEZER LCD COND FAN FREEZER COMP REFRIG COMP REFRIG EVAP FAN FREEZER EVAP FAN DEFROST TERMINATOR ICEMAKER WATER SOLENOID SOL MONI...

Page 18: ...ER SENSES WATER VALVE ACTIVATION SENSES WHEN DEF HEATER SHUTS OFF POWERS FILL TUBE HEATER AND ACCESSORIES POWERS DEFROST CIRCUIT WHITE BLUE GRAY WHITE TAN BLUE PINK BLUE BLACK BLUE BLACK BLUE YELLOW ORANGE YEL BLUE WHITE BLUE WHITE BLUE RED ORANGE RED WHITE RED LOW VOLTAGE THERMISTOR CIRCUITS REF EVAP FRZ COMPARTMENT FRZ COMPARTMENT REF COMPARTMENT REF COMPARTMENT REF EVAP FRZ EVAP NOT USED NO PIN...

Page 19: ... set point temperature adjustments switching the ice maker system ON and OFF and enabling and disabling the door ajar alarm feature will be explained Please note that an illustration of the 700TC I 3 control panel is used for most articles in this section and in most cases Fahrenheit readings are shown Unit ON OFF All units are shipped in OFF Mode When power is supplied to the unit a trace of the ...

Page 20: ...aker system off press and release the ICE ON OFF key again and the ICE indicator disappears from the LCD indicat ing the icemaker system is off NOTE When in Sabbath Mode the icemaker system is deactivated Sabbath Mode will be explained later NOTE To allow ice to freeze fully and reduce effects of low water pressure power to the icemaker system is inter rupted for 45 minutes after each ice harvest ...

Page 21: ...s C readings press and hold the door ajar alarm bell ON OFF key and the UNIT ON OFF key simultaneously for five 5 seconds then release the keys See Figure 3 9 C will appear on the LCD indicating that temperatures will now be displayed in Celsius units of measure To convert back to Fahrenheit units of measure repeat the steps above See Figure 3 10 NOTE Temperature Units Selection Mode will end ten ...

Page 22: ...ostic Mode If Sr is observed in the left temperature display area during Diagnostic Mode the unit is in Showroom mode Initiating Diagnostic Mode is covered later in this section Figure 3 14 Then Press and Hold WARMER and COLDER Keys Then the UNIT ON OFF Key Figure 3 13 To Enter or Exit Showroom Mode Switch Unit OFF First UNIT ICE REFRIGERATOR ON OFF ON OFF ON OFF WARMER COLDER FREEZER OFF WARMER C...

Page 23: ...eck set points after returning unit to normal operation UNIT ICE REFRIGERATOR ON OFF ON OFF ON OFF WARMER COLDER FREEZER WARMER COLDER Figure 3 16 Then Press and Hold WARMER Key for Zone Being Disabled Then the UNIT ON OFF Key Figure 3 15 To Enter or Exit Manual Zone Disable Mode Switch Unit OFF First Indicating that all cooling functions for that zone are disabled Manual Freezer Evaporator Defros...

Page 24: ...sing the UNIT ON OFF key With the doors open the light switches allows power to the lights See Figure 3 18 NOTE 115 Volt AC signal to the lights is monitored by the microprocessor to control the door ajar alarm feature NOTE If in Sabbath Mode th lighting system is disabled Sabbath Mode will be covered later Figure 3 18 700TC I 3 Signal Trace Schematic of Lighting System J6 J5 J3 E2 E7 E10 E6 J2 J1...

Page 25: ...ture displayed on the LCD will change by one degree per minute Figure 3 19 Average Compartment Temperature Displayed UNIT ICE REFRIGERATOR ON OFF ON OFF ON OFF WARMER COLDER FREEZER WARMER COLDER J6 J5 J3 E2 E7 E10 E6 J2 J1 J7 J4 J5 J7 J3 J2 E2 E6 E10 E7 J1 J4 LOW VOLTAGE J6 HIGH VOLTAGE FREEZER OVERLOAD PROTECTOR NEUT 115 VOLTS 60 CYCLES L1 REFRIGERATOR OVERLOAD PROTECTOR FREEZER FAN SWITCHES FRE...

Page 26: ...power to the compressor NOTE The variable speed compressor evaporator fan and the condenser fan will run a great majority of the time This is normal These components will only cycle off during defrost and may also cycle off for short periods of time if the ambient temperature is low enough Initial speed command from an inverter to a compressor are always for High speed 0 0 E2 E6 E10 E7 J5 J7 J3 J2...

Page 27: ...ngle compressor which along with the evaporator fan will cycle off during defrost and may also cycle off for short periods of time if the ambient temperature is low enough Figure 3 22 700TC I 3 Signal Trace Schematic High Voltage of Condenser Fan Operation J6 J5 J3 E2 E7 E10 E6 J2 J1 J7 J4 HIGH VOLTAGE CONDENSER FAN MOTOR FREEZER OVERLOAD PROTECTOR NEUT 115 VOLTS 60 CYCLES L1 REFRIGERATOR OVERLOAD...

Page 28: ...e compressor will not energize until zone air temperature exceeds high offset by 5 F 3 C SERVICE flashes and Error Code 06 is logged NOTE When in Sabbath Mode the refrigerator com partment thermistor still con trols compressor operation except there is a random 15 to 25 second delay before the compressor is energized Figure 3 23 700TC I 3 Signal Trace Schematic High Low Voltage of Refrigerator Off...

Page 29: ... the defrost time and the defrost interval will vary by unit use NOTE A five 5 minute time delay dwell follows all defrosts except in the model 700TF I 3 where the delay dwell is ten 10 minutes The drain trough heater is energized during defrost and the delay dwell period NOTE The minimum defrost interval is six 6 hours The maximum defrost interval is eighty 80 hours the maxi mum defrost duration ...

Page 30: ...Run Duration Displays If Service is Needed In all models except the 700TF I 3 the microprocessor observes the changing state of the compressor relays to determine the length of compressor run time See Figure 3 25 If a compressor runs 100 Fre 6 hours Ref 4 hours an error code is logged EC 40 EC 50 respectively and defrost is initiated but SERVICE will not flash If several 100 run periods occur and ...

Page 31: ...or Icemaker System and Display If Service is Needed The microprocessor observes the 115 Volts AC supplied to the icemaker water valve solenoid If the solenoid is energized for more than 15 seconds power to the icemaker system is disabled for 24 hours See Figure 3 28 and an error code is logged EC 30 If this happens five consecutive times ICE and SERVICE on the LCD will flash See Figure 3 29 and th...

Page 32: ...0 700TC I 3 736TC I 3 EE at Left and SERVICE Flashing Freezer Compartment Thermistor or its Wiring Fault Figure 3 31 700TC I 3 736TC I 3 SERVICE Flashing and EE at right Refrig Compartment Thermistor or its wiring Fault ICE UNIT ICE REFRIGERATOR ON OFF ON OFF ON OFF WARMER COLDER FREEZER SERVICE WARMER COLDER UNIT ICE REFRIGERATOR ON OFF ON OFF ON OFF WARMER COLDER FREEZER SERVICE WARMER COLDER Fi...

Page 33: ...REFRIGERATOR ON OFF ON OFF ON OFF WARMER COLDER FREEZER SERVICE WARMER COLDER Figure 3 37 700TR 3 736TR 3 EE at Left and SERVICE Flashing Lower Compartment Thermistor or its Wiring Fault UNIT ICE REFRIGERATOR ON OFF ON OFF ON OFF WARMER COLDER FREEZER WARMER COLDER SERVICE Figure 3 40 700TR 3 736TR 3 50 SERVICE and EC Flashing Excessive Compressor Run Figure 3 41 700TR 3 736TR 3 SERVICE Steady not...

Page 34: ...3 700TF I 3 EE at Left and SERVICE Flashing Freezer Compartment Thermistor or its Wiring Fault ICE UNIT ICE REFRIGERATOR ON OFF ON OFF ON OFF WARMER COLDER FREEZER SERVICE WARMER COLDER Figure 3 46 700TF I 3 SERVICE Steady not Flashing Error Codes Observed in Diagnostic Mode but not Cleared UNIT ICE REFRIGERATOR ON OFF ON OFF ON OFF WARMER COLDER FREEZER SERVICE WARMER COLDER Figure 3 47 700TF I 3...

Page 35: ...ow the thermistor location code and all LCD indicators will illuminate Pressing either COLDER key or either WARMER key while in Diagnostic Mode will toggle to the next or previous thermistor location respectively See Figure 3 49 3 50 and 3 51 and the Thermistor Location Code Tables on the next page NOTE If the COLDER and UNIT ON OFF keys are pressed and held for 10 seconds Manual Component Activat...

Page 36: ...room Mode which was explained earlier in this section See Figure 3 53 If EC is observed in the right display area during Diagnostic Mode the numbers at left are Error Codes See Figure 3 55 and the Error Code Table on next page Error Codes indicate problems registered by specific compo nents If error codes are registered they will appear before temperature readings and can be toggled through with t...

Page 37: ...ssive Freezer Compressor Run 50 Excessive Refrigerator Compressor Run NOTE The table above will be updated through addendums when subsequent software and electrical changes occur and more error codes are added Clearing Error Codes If error codes are observed during Diagnostic Mode a non flashing SERVICE annunciator will appear on the LCD when Diagnostic Mode ends indicating error codes are still r...

Page 38: ...FF key for ten seconds See Figure 3 58 The evaporator temperature for that compartment will be displayed in the left display area of the LCD and the right display area will show the ther mistor location NOTE If the COLDER and UNIT ON OFF keys are pressed and held for less then 10 seconds Diagnostic Mode will be initiated NOTE It is possible to toggle through the the other temperature readings as i...

Page 39: ...Mode To View Compartment Temperature History Only Begin with the unit ON Now press and hold the desired compartment WARMER key then press the UNIT ON OFF key then release both keys See Figure 3 59 The left display area on the LCD will show average compartment thermistor tempera ture and in the right display area will be the index number The first index number will be 1 indicating the most recent t...

Page 40: ...red thermistor temperature is displayed on the LCD See Figure 3 64 Now press the WARMER key for that compartment and the UNIT ON OFF key simultaneously See Figure 3 65 The left display area on the LCD will show average thermistor temperature and in the right display area will be the index number 1 indicating the most recent 2 hour temperature average See Figure 3 65 The right display area will als...

Page 41: ...o be logged No event indicator will appear with these temperatures NOTE If the unit was in Showroom Mode during any of the 168 indexes average temperatures will continue to be logged No event indicator will appear with these temperatures NOTE If the unit was switched OFF by pressing the UNIT ON OFF key during any of the 168 indexes and there was still 115V AC supplied to the control board the aver...

Page 42: ...Hrs 98 196 Hrs 99 198 Hrs 100 200 Hrs 101 202 Hrs 102 204 Hrs 103 206 Hrs 104 208 Hrs 105 210 Hrs 106 202 Hrs 107 214 Hrs 108 216 Hrs 9 Days 109 218 Hrs 110 220 Hrs 111 222 Hrs 112 224 Hrs 113 226 Hrs 114 228 Hrs 115 230 Hrs 116 232 Hrs 117 234 Hrs 118 236 Hrs 119 238 hrs 120 240 Hrs 10 Days 121 242 Hrs 122 244 Hrs 123 246 Hrs 124 248 Hrs 125 250 Hrs 126 252 Hrs Index Hours Past 127 254 Hrs 128 25...

Page 43: ...Integrated Integrated 700 700 3 3 T TALL ALL Series Series Sealed System Information 4 1 3758412 Revision B December 2006 SECTION 4 SEALED SYSTEM INFORMATION ...

Page 44: ...based lubricants silicone lubricants cleaning compounds rust inhibitors leak detection dyes or any other type of additive General Rules for Working with 134a Refrigerant Use equipment dedicated to 134a sealed system service only Use only 134a refrigerant for back flushing and sweep charging Always replace the filter drier when servicing the sealed system The filter drier must be cut from the seale...

Page 45: ... Capture refrigerant b Repair leak if at solder joint or replace part c Back flush high side of sealed system d Replace compressor e Replace filter drier f Replace heat exchanger if cap tube is clogged g Install a low side drier on suction line h Evacuate or sweep charge sealed system i Recharge with Virgin 134a refrigerant a Capture refrigerant b Locate and remove restriction or locate and replac...

Page 46: ...ing the pressure and temperature The compressor pushes this high pressure high heat gas to the condenser Condenser Figure 4 2 The high pressure high heat gas travels through the con denser where the heat is dissipated by cooler air being drawn over the condenser tubing by the condenser fan This changes the gas into a high pressure warm liquid that is then routed through the door gasket seat heater...

Page 47: ... pressure change which occurs when the refrigerant enters the larg er diameter evaporator tubing from the smaller diameter capillary tubing This vapor travels through the evaporator absorbing heat from the compartment gradually convert ing it to a cool gas This cool gas then enters the suction line Suction Line Heat Exchanger Figure 4 6 The cool gas travels through the suction line which is sol de...

Page 48: ...RAMS Figure 4 7 Models 700TC I 3 and 736TC I 3 Refrigerant Flow FREEZER COMPRESSOR REFRIGERATOR COMPRESSOR REFRIGERATOR EVAPORATOR FREEZER EVAPORATOR CONDENSER FRONT FREEZER BACK REFRIGERATOR FREEZER HEAT EXCHANGER FREEZER FILTER DRIER REFRIGERATOR HEAT EXCHANGER FRAME HEATER HOT GAS REFRIGERATOR FILTER DRIER REFRIGERATOR SEALED SYSTEM FREEZER SEALED SYSTEM ...

Page 49: ...OR UPPER REFRIGERATOR EVAPORATOR LOWER CONDENSER FRONT REFRIGERATOR LOWER BACK REFRIGERATOR UPPER REFRIGRATOR HEAT EXCHANGER LOWER REFRIGERATOR HEAT EXCHANGER UPPER FRAME HEATER HOT GAS REFRIGERATOR FILTER DRIER LWR UPPER REFRIGERATOR SEALED SYSTEM LOWER REFRIGERATOR SEALED SYSTEM REFRIGERATOR FILTER DRIER UPR Figure 4 9 Model 700TF I 3 Refrigerant Flow COMPRESSOR EVAPORATOR CONDENSER HEAT EXCHANG...

Page 50: ...Sealed System Information Integrated Integrated 700 700 3 3 T TALL ALL Series Series 4 8 3758412 Revision B December 2006 ...

Page 51: ...Integrated Integrated 700 700 3 3 T TALL ALL Series Series Airflow Fan Blade Spacing 5 1 3758412 Revision B December 2006 SECTION 5 AIR FLOW FAN BLADE SPACING ...

Page 52: ...758412 Revision B December 2006 Blade Bracket Clamp Away From Motor Blade Bracket Clamp Away From Motor UPPER FAN MOTOR LOWER FAN MOTOR Figure 5 1 700TC I 3 and 736TC I 3 Air Flow and Fan Blade Spacing 700TC I 3 736TC I 3 1 3 32 25 4 mm 0 8 mm 7 8 1 16 22 2 mm 1 6 mm 7 8 1 16 22 2 mm 1 6 mm ...

Page 53: ...y From Motor Blade Bracket Clamp Away From Motor UPPER FAN MOTOR LOWER FAN MOTOR Figure 5 2 700TR 3 and 736TR 3 Air Flow and Fan Blade Spacing 1 3 32 25 4 mm 0 8 mm Blade Bracket Clamp Away From Motor FAN MOTOR Figure 5 3 700TF I 3 Air Flow and Fan Blade Spacing 1 3 32 25 4 mm 0 8 mm 700TR 3 736TR 3 1 3 32 25 4 mm 0 8 mm 7 8 1 16 22 2 mm 1 6 mm ...

Page 54: ...Airflow Fan Blade Spacing Integrated Integrated 700 700 3 3 T TALL ALL Series Series 5 4 3758412 Revision B December 2006 ...

Page 55: ...Integrated Integrated 700 700 3 3 T TALL ALL Series Series Icemaker Information 6 1 3758412 Revision B December 2006 SECTION 6 ICEMAKER INFORMATION ...

Page 56: ...n The ICE ON OFF key at the control panel activates the icemaker system If ICE is not displayed on the LCD the icemaker system is OFF To allow ice to freeze fully and reduce effects of low water pressure the electronic control system disables the ice maker system for 45 minutes after each ice harvest To bypass the 45 minute dwell press the ICE key to switch the ice making system OFF then press the...

Page 57: ...rmostat TP Figure 6 1 Modular Icemaker Electrical Schematic What Happens During Modular Icemaker Ejector Blade Rotation 700TFI 3 ONLY Figure 6 2 represents a view of the ejector blade from the front or module side of the icemaker This diagram indi cates what happens during the rotation of the ejector blade and will assist the Service Technician in diagnosing ice maker problems Figure 6 2 Ejector B...

Page 58: ...ly 8 00 o clock The mold heater should heat up If not see test 5 below 4 Remove the jumper test wire when the ejector blades reach the 8 00 o clock position The water valve should energize for 7 5 seconds when the ejector blades rotate to approximately 11 00 o clock If not repeat test 2 through 4 and check for 115V AC to solenoid when ejector blades rotate to approximately 11 00 o clock If no volt...

Page 59: ... the support See Figure 6 5 Mold Heater Assembly Removal To remove the mold heater assembly first remove the cover and the shut off arm Insert a Phillips head screwdriver into the access holes and extract the screws Then pull the mold heater assembly from the support See Figure 6 5 Ejector Blades and or Ice Stripper Removal To remove the ejector blades and or ice stripper first remove the cover an...

Page 60: ...ttached to the ice mold opposite the support Water enters the bear ing inlet and is directed to the ice mold The bearing inlet also supports the ice ejector at the end opposite the timing cam Thermostat The thermostat is a single pole single throw bi metal switch At 15 F 9 C 3 it closes starting the ice ejection phase Thermal Mastic A substance similar in appearance to grease that is applied betwe...

Page 61: ...ICE EJECTOR AND ICE LEVEL ARM DURING OPERATION 115 VOLTS 60 CYCLES SHUT OFF SWITCH THERMOSTAT MOLD HEATER WATER SOLENOID SOLENOID SWITCH MOTOR HOLDING SWITCH NO NC C NC NC NO NO C C TCO ICE MOLD ICE BUCKET WATER Start of the First Revolution See Figure 6 9 The water in the ice mold has turned to ice At 15 F 9 C 3 the thermostat closes The mold heater is energized through the thermo stat The drive ...

Page 62: ...emains energized through the thermostat The shut off arm begins to rise First Revolution Continued See Figure 6 11 The ice ejector reach the ice in the mold The ice releases from the mold as the ejector blades begin to rotate the cubes out The drive motor remains energized through the holding switch The mold heater remains energized through the thermostat As the shut off arm rises the shut off swi...

Page 63: ... valve solenoid switch is tripped by the timing cam but the solenoid is not energized because the thermostat is still closed and energiz ing the mold heater Electric current follows the path of least resistance End of First Revolution See Figure 6 13 The water valve solenoid switch is tripped by the timing cam back to normally open The timing cam trips the holding switch to normally close which en...

Page 64: ...ends the first revolution but the ther mostat is still closed so the motor is again started The mold heater remains energized through the thermostat Second Revolution Continued See Figure 6 15 The mold heater has warmed the thermostat so the thermostat opens and the mold heater is de ener gized If the shut off arm comes to rest on top of the ice in the storage bin as illustrated so the shut off sw...

Page 65: ...N OF ICE EJECTOR AND ICE LEVEL ARM DURING OPERATION 115 VOLTS 60 CYCLES SHUT OFF SWITCH THERMOSTAT MOLD HEATER WATER SOLENOID SOLENOID SWITCH MOTOR HOLDING SWITCH NO NC C NC NC NO NO C C TCO ICE MOLD ICE BUCKET WATER ICE IC E End of Ice making Cycle See Figure 6 17 The water valve solenoid switch is tripped by the timing cam back to normally open ending the water fill The timing cam trips the hold...

Page 66: ... Start Procedure 1 Pry the icemaker front cover from the support using a flat blade screwdriver or coin 2 With a flat blade screwdriver turn the drive gear counterclockwise until the holding switch is activat ed completing the circuit to the drive motor this will be about a 1 8 turn See Figure 6 19 The icemaker will then complete its cycle automatically NOTE If after 1 4 turn the icemaker is not r...

Page 67: ...Ice maker system switched OFF Switch ice system ON 2 Shut off arm in up OFF position Move to ON position 3 Freezer too warm Check temp s see troubleshooting guide in service manual 4 Poor airflow over icemaker Remove obstructions 5 Ice cube jam Remove ice check water fill setting a Water fill setting too low 6 5 sec s Adjust setting b Water fill setting too high 7 sec s Adjust setting 6 Water froz...

Page 68: ...Icemaker Information Integrated Integrated 700 700 3 3 T TALL ALL Series Series 6 14 3758412 Revision B December 2006 ...

Page 69: ...Integrated Integrated 700 700 3 3 T TALL ALL Series Series Component Access Removal 7 1 3758412 Revision B December 2006 SECTION 7 COMPONENT ACCESS AND REMOVAL ...

Page 70: ...ure listed earlier in this section NOTE Before continuing please take note of the WARNINGS and CAUTIONS below IF IT IS NECESSARY TO REMOVE A UNIT FROM ITS INSTALLATION REMEMBER THAT THE UNIT COULD TIP FORWARD WHEN PULLED FORWARD BEYOND THE ANTI TIP COMPONENTS RESULTING IN SERIOUS INJURY OR DEATH PULLING A UNIT FROM ITS INSTALLATION SHOULD ONLY BE PER FORMED BY AN AUTHORIZED SERVICE TECHNICIAN OR I...

Page 71: ...s accessible 2 Place another straight blade screwdriver under face frame edge and gently work molding away from face frame and off of unit to cabinet brackets Upper Compartment Light Switch Fan Switch Removal All Models The upper door compartment light switch and fan switch protrude through the top trim molding just above the door Tabs on the switches hold switches in the switch bracket behind the...

Page 72: ...er open Lift front of drawer up and off of pins at front end of drawer slides 2 Pull drawer assembly forward and off of drawer slides 3 Push telescoping drawer slide assemblies back in Door Drawer Gasket Removal All Models The door and drawer gaskets are pressed into retaining channels that are molded into door and drawer liners NOTE Drawer assemblies must be removed from the unit in order to remo...

Page 73: ...notches in the hinge arms NOTE Removing the top drawer first will make this task easier To remove a door assembly See Figure 7 6 1 Open door and removing both hinge covers 2 With Allen head wrench extract the two inner most door mounting screws from top and bottom hinge arms leaving the two outer most screws in place 3 Close door and extract the outer most door mount ing screws from bottom hinge a...

Page 74: ... install a door shelf Pull up and out to remove a door shelf Compartment Shelf Adjustment Removal All Models Compartment shelf side rails have hooks at the back that allow the shelves to be hung from shelf ladders To remove a compartment shelf tilt the front of the shelf up then lift the back of the shelf up to disengage the hooks from the shelf ladders and pull the shelf from the unit See Figure ...

Page 75: ...With clips open lift the diffuser up and slide it towards the rear of unit until center of the T slots line up with the pegs 3 Lower diffuser down and pull forward from the unit See Figure 7 11 Light Bulb Removal All Models To access the upper light bulbs the light diffuser must be removed first With the diffuser removed screw the bulb counterclockwise to remove it and clockwise to install it See ...

Page 76: ...rd 3 Expand the two tabs at middle of control board out ward while pulling the back of board down slightly Then expand the two forward tabs that hold the LCD in position outward Now pull control board down and toward rear of unit Control Panel Assembly Removal All Models The control panel is held in place with two rows of screws The front row of screws go through spacers that fit into key hole slo...

Page 77: ... 1 Extract screws at top of evaporator cover 2 Tilt cover forward and lift out of unit Upper Evaporator Fan Shroud Assembly Removal All Models The evaporator fan shroud assembly which holds the upper compartment lighting components is secured to the ceiling with screws To access and remove the evaporator fan shroud assembly first remove the light diffuser and evaporator cover then See Figure 7 17 ...

Page 78: ...rmistor is behind the evapo rator cover attached to the back wall with a screw To access and remove the upper compartment thermis tor first remove the light diffuser and evaporator cover then See Figure 7 19 1 Extract thermistor mounting screw 2 Cut thermistor s wire leads six 6 to twelve 12 inches from the back wall then pull thermistor from compartment Upper Evaporator Thermistor Removal All Mod...

Page 79: ...l All Models with Icemakers The icemaker is attached to a support plate with screws that pass up through the plate into the bottom of the icemaker The ice level arm is also attached to the sup port plate using two P clamps and two screws The P clamps fit around rods at the back of the ice level arm Screws passing through the P clamps secure them to the support plate at the rear At the front a conn...

Page 80: ...ove drawers left drawer slides and heat exchanger cover then See Figure 7 25 1 Extract left side mounting screws 2 Extract screws from top and right side of assembly NOTE Bottom screw on right side also secures the compartment thermistor 3 Pull right top front of assembly down slightly and disconnect evaporator fan electrical leads then pull assembly out through upper drawer opening Lower Evaporat...

Page 81: ... drawers left side drawer slides heat exchanger cover and lower evaporator cover assembly then See Figure 7 27 1 Cut thermistor s wire leads six 6 to twelve 12 inches from the back wall 2 Pull thermistor from evaporator fins Lower Evaporator Cover Assembly Removal Models 700TC I 3 700TF I 3 736TC I 3 The lower evaporator cover in these models is held in place with screws and a locating peg The lef...

Page 82: ...rator fan shroud first remove drawers left side drawer slides heat exchanger cover and the evaporator cover Then extract the screws that pass through the fan shroud into the evaporator fan bracket See Figure 7 30 Lower Evaporator Fan Assembly Removal 700TC I 3 700TF I 3 736TC I 3 The lower evaporator fan assembly in these models is attached to the upper back wall of the lower compart ment with scr...

Page 83: ...nstalling terminator on the first pass will place it too close to the defrost heater causing shortened defrost times which will lead to incomplete defrost Defrost Heater Removal 700TC I 3 700TF I 3 736TC I 3 The defrost heater is pressed into the evaporator fins at the front Heater clips are then hooked from one evap orator tube to another over the heater To access and remove the defrost heater fi...

Page 84: ... 34 1 Disconnect all electrical leads at the top left side of enclosure 2 On applicable models the fill tube and fill tube heater assembly will need to be pulled from the right wall 3 Extract the switch enclosure mounting screws and pull the assembly from back wall Lower Evaporator Thermistor Removal 700TC I 3 700TF I 3 736TC I 3 A screw secures the lower evaporator thermistor to the right side of...

Page 85: ...switch enclosure To access and remove the fill tube heater first remove drawers left side drawer slides heat exchanger cover lower evaporator cover and the switch enclosure then See Figure 7 37 1 Disconnect the heater s electrical leads 2 Push the wire grommet from hole in switch enclo sure and pull heater wiring through slot in side of switch enclosure 3 Pull heater off of fill tube Lower Compart...

Page 86: ...slide the unit tray out extract the two screws that secure the tray to the unit located at the front right and left cor ners Grab the front flange of the tray and pull forward See Figure 7 39 then See Figure 7 40 1 Disconnect inlet water tube from the valve inlet by pushing collar around tube toward valve while pulling inlet water tube away from valve 2 With a Phillips screwdriver remove screws fr...

Page 87: ... the front flange of the tray and pull forward See Figure 7 41 NOTE It may be necessary to disconnect the com pressor electrical leads in order to pull the tray out far enough to access the condenser fan assembly 1 Disconnect condenser fan motor electrical leads See Figure 7 42 2 Extract screws at the top of the fan shroud and lift the shroud with motor up off of the pegs located on unit tray See ...

Page 88: ...for leaks it is recommended to apply an acrylic based paint to the joints to protect the exposed metals from oxidation Lower Compartment Evaporator Removal The lower evaporator is attached to the back wall with screws NOTE Before attempting to remove the evaporator evacuate the refrigerant from the sealed system To access and remove the lower evaporator first remove the heat exchanger cover evapor...

Page 89: ...ket See Figure 7 47 2 With file edge score a line around capillary tube approximately one inch from filter drier outlet then fatigue capillary tube at this line until it separates 3 With a tube cutter cut the inlet tube approximately one inch from filter drier NOTE Sweating the joints apart is not recommended as this may induce moisture into the sealed system and could cause a solder restriction i...

Page 90: ...tract the two screws that secure tray to the unit located at the front right and left corners Grab the front flange of tray and pull forward 1 Use a flat blade screwdriver to remove compressor electrical cover 2 Disconnect electrical leads from compressor See Figure 7 49 3 Remove compressor by cutting the inlet and outlet tubing with a tube cutter approximately one inch from the compressor ports S...

Page 91: ... leads in order to pull the tray out far enough to remove the condenser 1 Remove condenser by cutting the inlet and outlet tubes to and from the condenser approximately one inch from the weld joints 2 Prop front of the unit tray up and drill out the rivets securing condenser to unit tray See Figure 7 52 NOTE Sweating the joints apart is not recommended as this may induce moisture into the sealed s...

Page 92: ...ely two inches from compressor See Figure 7 54 3 Since the filter drier will be replaced at the same time cut drier inlet tube approximately one inch from drier leaving capillary tube attached See Figure 7 55 4 The heat exchanger will be scrapped so use a tin snips or similar tool to cut heat exchanger near hole in mullion and hole in floor of the lower com partment See Figure 7 53 5 Pull the piec...

Page 93: ...rical leads in order to pull the tray out far enough to access and remove the heat exchanger 1 Begin removing heat exchanger by cutting the inlet and outlet tubes at evaporator See Figure 7 56 2 Cut the suction line approximately two inches from compressor See Figure 7 57 3 Since the filter drier will be replaced at the same time cut drier inlet tube approximately one inch from drier leaving capil...

Page 94: ...Component Access Removal Integrated Integrated 700 700 3 3 T TALL ALL Series Series 7 26 3758412 Revision B December 2006 ...

Page 95: ...Integrated Integrated 700 700 3 3 T TALL ALL Series Series Troubleshooting Guides 8 1 3758412 Revision B December 2006 SECTION 8 TROUBLESHOOTING GUIDES ...

Page 96: ...ting Guide on the following page The left column of the troubleshooting guide lists the error codes The information in the right column explains what tests to perform and or what action to take to correct the error NOTE If error codes are observed in diagnostic mode a non flashing SERVICE indicator will appear on the LCD when Diagnostic Mode ends indicating error codes are still stored Error Codes...

Page 97: ...or if defective d Initiate Manual Defrost check for 115V AC at E2 on control board If no voltage replace board e Initiate Manual Defrost check for 115V AC from E2 Blue Wire on control board to defrost terminator Reconnect repair blue wire or electrical connections f Reference wiring diagram to identify components in same White wire circuit as defrost heater Check all White wire electrical connecti...

Page 98: ...r replace defective board I With freezer compressor running and fan switches depressed check for 115 V AC from compressor to evaporator fan motor Repair wiring or replace defective switch or replace defective fan motor J Check sealed system for leaks restrictions or inefficient compressor A If Error Code 05 or 06 is also displayed during Diagnostic Mode see Test Actions under that code B Check for...

Page 99: ...tment COLDER and UNIT ON OFF keys for ten 10 seconds then observe the evaporator temperatures NOTE Verify that the compressor is operating before observing evaporator temperatures If the problem is in the refrigerator section the refrigerator door must be left open for five 5 minutes with the compressor running 6 After observing the evaporator temperatures as instructed above take note of the Poin...

Page 100: ...14 L Warm Temp in Both Compartments without SERVICE Flashing on the LCD 8 14 M Product Temp 10 or More Colder or Warmer than Displayed Temp 8 15 N 1 Extremely Cold Temp Displayed 1 to 7 in Refrigerator and 21 to 15 in Freezer 8 15 2 If outside U S Extremely Warm Temp Displayed 34 to 45 in Refrig and 5 to 5 in Freezer 8 15 O No Ice with ICE and SERVICE Flashing on LCD 8 15 P No Ice ICE Displayed on...

Page 101: ... tripped backwards Condenser Air Flow a Dirty condenser b Condenser fan blade obstructed or loose c Condenser fan motor disconnected d Condenser fan motor defective e Power from control board fault 700TC I 3 700TR 3 only f Power from compressor controller fault 700TF I 3 only See Error Code Troubleshooting Guide Check wiring from thermistor to control board Reconnect repair connections Resistance ...

Page 102: ...st sense line disconnected g No power from control board to defrost circuit Power to Compressor Fault NOTE For 700TF I 3 see Error Code Troubleshooting Guide Sealed System Fault Sealed System Leak Sealed System Restriction Inefficient Compressor a Replace hinge cover b Check operation of light switches lights off when switch is depressed Replace switch if defective NOTE there are two light switch ...

Page 103: ...tor disconnected d Condenser fan motor defective e Power from control board fault 700TC I 3 700TR 3 only f Power from compressor controller fault 700TF I 3 only Lights ON with Door Drawers Closed a Top hinge cover missing not depress ing light switch b Faulty light switch Check power to unit plug unit in or switch supply circuit breaker ON Check for OFF displayed at LCD If off press UNIT ON OFF ke...

Page 104: ... faulty e Defrost terminator disconnected or faulty f Defrost sense line disconnected g No power from control board to defrost circuit Power to Compressor Fault NOTE For 700TF I 3 see Error Code Troubleshooting Guide Sealed System Fault Sealed System Leak Sealed System Restriction Inefficient Compressor a Replace hinge cover b Move obstruction or reposition blade c Check for 115V AC to fan switch ...

Page 105: ...ight switch Evaporator Fan Fault a Top hinge cover missing fan switch b Fan blade obstructed or out of position c Faulty fan switch NOTE A compressor must be running d Evaporator fan motor disconnected e Evaporator fan motor defective NOTE A compressor must be running Evaporator Thermistor Disconnected or Shorted Compartment or Evaporator Thermistor Misread a Move obstruction b See Door Hinge Oper...

Page 106: ...gh Warm Food Load High Room Ambient Door or Drawer Ajar a Food product obstruction b Door cabinet hinge problem c Drawer closer tripped backwards Condenser Air Flow a Dirty condenser b Condenser fan blade obstructed or loose c Condenser fan motor disconnected d Condenser fan motor defective e Power from control board fault 700TC I 3 700TR 3 only f Power from compressor controller fault 700TF I 3 o...

Page 107: ...rator Fan fault a Top hinge cover missing fan switch b Fan blade obstructed or out of position c Faulty fan switch NOTE A compressor must be running d Evaporator fan motor disconnected e Evaporator fan motor defective NOTE Compressor must be running Compartment or Evaporator Thermistor Misread Evaporator Heavily Frosted a Door or drawer ajar b Evaporator fan fault c Thermistor misread Power to Com...

Page 108: ... 700TC I 3 700TR 3 from motor to compressor controller on 700TF I 3 Reconnect repair wiring or connections d Check for 115V AC to motor replace motor if defective e With compressor running check for 115V AC at control board J7 1 on 700TC I 3 700TR 3 Replace board if defective f With compressor running check for 115V AC from controller 700TF I 3 only Replace compressor controller if defective Initi...

Page 109: ...r then Fifteen Seconds a Clean condenser b Remove obstruction or tighten nut on motor shaft c Check continuity from motor to control board J7 1 on 700TC I 3 700TR 3 from motor to compressor controller on 700TF I 3 Reconnect repair wiring or connections d Check for 115V AC to motor replace motor if defective e With compressor running check for 115V AC at control board J7 1 on 700TC I 3 700TR 3 Repl...

Page 110: ...tuck in up off posi tion correct problem Check electrical connections and water con nections at water valve Reconnect repair connections Check resistance of water valve 160 ohms Replace if defective a Check water supply pressure must be con stant 20 100 PSI If not instruct customer b Check electrical connections at fill tube heater Reconnect repair connections Check resistance of fill tube heater ...

Page 111: ...ng ICE key to OFF then to ON to bypass 45 minute dwell Then depress icemaker switch manually start icemaker with jumper between ports T H If ice maker motor starts with arm in the UP OFF position replace icemaker See PROBLEM B F earlier in Troubleshooting Guide Inspect icemaker thermostat apply more Thermal Mastic to thermostat Replace Icemaker Check water supply pressure must be con stant 20 100 ...

Page 112: ...using Pin 1 identification See Membrane Switch Ribbon Cable Test Procedures If membrane switch fails any test replace entire control panel assembly If switch passes all tests replace control board Check power to unit plug unit in or switch supply circuit breaker ON Check for OFF displayed at LCD If off press UNIT ON OFF key Press UNIT ON OFF key to OFF Install a known good light bulb Check for pro...

Page 113: ... drawer closer forward Install hinge cover Check for 115V AC to and from light switch Replace switch if defective Check operation of light switch and fan switch lights OFF when light switch depressed fan ON when fan switch depressed If crossed reconnect wiring correctly Move obstruction See Door Hinge Operation Test Procedures later in this section Replace hinge if defec tive Trip drawer closer fo...

Page 114: ...readings may vary because of one or more of the fol lowing reasons 1 Ambient temperatures Pressures are based on a 70 F 21 C Ambient 2 Temperature set points Pressures listed below are based on set points of 0 F 18 C in freezers and 38 F 3 C in refrigerators 3 Food load quantity and temperature 4 Condenser cleanliness 5 Whether or not one or both refrigeration systems are operating 6 Gauge calibra...

Page 115: ...erature pressure table at right is for reference only A unit s tempera ture pressure correlation may differ from those listed due to variations in evaporator thermistor location set points where the sealed system is in the refrigeration cycle etc If a unit is experiencing temperature prob lems it is recommended that you follow the Pointers in the first column of the General Troubleshooting Guide A...

Page 116: ...d if 1 Terminal housing is blue then Pin 1 is indicated by the arrow on the housing 2 Terminal housing is black then place ohm meter leads between 1st and 2nd pin from each end of the housing while pushing UNIT ON OFF Key When continuity is observed pin 1 is at that end Continuity Test Procedure 1 Without pressing any of the keys on the membrane switch check for continuity across all pin combinati...

Page 117: ... past parallel with the gas ket off remove the top hinge cover and extract the one top door hinge screw closest to the pivot point of the hinge Loosen the three remaining top hinge screws almost all the way out Now open the door approximately 1 and let go to see if it closes on its own If door closes install the 700 Series Hinge Shims Package part 4202290 See Figure 8 3 If the door fails to close ...

Page 118: ...Troubleshooting Guides Integrated Integrated 700 700 3 3 T TALL ALL Series Series 8 24 3758412 Revision B December 2006 ...

Page 119: ...Integrated Integrated 700 700 3 3 T TALL ALL Series Series Technical Data 9 1 3758412 Revision B December 2006 SECTION 9 TECHNICAL DATA ...

Page 120: ...p Cut Out Temp DEFROST HEATER Watts Amps Resistance Ohms DRAIN TROUGH HEATER Watts Amps Resistance Ohms FILL TUBE HEATER Watts Amps Resistance Ohms WATER VALVE Watts Amps Resistance Ohms Inductive THERMISTORS Evap Compartment Resistance Ohms at 32 F 0 C 4 5 oz 0 12 psi to 30 42 psi 75 psi to 110 psi 4201880 Embraco EMI30HER 1 0 1 0 345 280 Fan Assisted Off Cycle Defrost Evap 38 F before Compressor...

Page 121: ...r BTU H DEFROST METHOD DEFROST TERMINATOR Cut In Temp Cut Out Temp DEFROST HEATER Watts Amps Resistance Ohms DRAIN TROUGH HEATER Watts Amps Resistance Ohms FILL TUBE HEATER Watts Amps Resistance Ohms WATER VALVE Watts Amps Resistance Ohms Inductive THERMISTORS Evap Compartment Resistance Ohms at 32 F 0 C 3 25 oz 0 12 psi to 30 42 psi 75 psi to 110 psi 4201880 Embraco EMI30HER 1 0 1 0 345 280 Fan A...

Page 122: ...ax Speed Original Service Compressor BTU H at Max Speed DEFROST METHOD DEFROST TERMINATOR Cut In Temp Cut Out Temp DEFROST HEATER Watts Amps Resistance Ohms DRAIN TROUGH HEATER Watts Amps Resistance Ohms FILL TUBE HEATER Watts Amps Resistance Ohms WATER VALVE Watts Amps Resistance Ohms Inductive THERMISTORS Evap Compartment Resistance Ohms at 32 F 0 C 9 5 oz 5 1 psi to 8 15 psi 75 psi to 120 psi 4...

Page 123: ...p Cut Out Temp DEFROST HEATER Watts Amps Resistance Ohms DRAIN TROUGH HEATER Watts Amps Resistance Ohms FILL TUBE HEATER Watts Amps Resistance Ohms WATER VALVE Watts Amps Resistance Ohms Inductive THERMISTORS Evap Compartment Resistance Ohms at 32 F 0 C 4 5 oz 0 12 psi to 30 42 psi 75 psi to 110 psi 4201880 Embraco EMI30HER 1 0 1 0 310 280 Fan Assisted Off Cycle Defrost Evap 38 F before Compressor...

Page 124: ...or BTU H DEFROST METHOD DEFROST TERMINATOR Cut In Temp Cut Out Temp DEFROST HEATER Watts Amps Resistance Ohms DRAIN TROUGH HEATER Watts Amps Resistance Ohms FILL TUBE HEATER Watts Amps Resistance Ohms WATER VALVE Watts Amps Resistance Ohms Inductive THERMISTORS Evap Compartment Resistance Ohms at 32 F 0 C 4 5 oz 0 12 psi to 30 42 psi 75 psi to 110 psi 4201880 Embraco EMI30HER 1 0 1 0 310 280 Fan A...

Page 125: ...CTION 10 WIRING DIAGRAMS AND SCHEMATICS NOTE Due to our Continuous Improvement Program it is recommended to use the wiring diagram schematic supplied with the appliance located in the compressor area This section is intended for refer ence only prior to service or if the wiring diagram schematic are missing from the appliance ...

Page 126: ...PLE 9 TAN 7 PINK 5 RED 8 YELLOW 2 WHITE 4 ORANGE 3 GRN YLW L2 WHITE 2 BLACK BLACK WHITE WHITE ORANGE WHITE ORANGE YELLOW ORANGE GREEN YELLOW WHITE RED 3 2 1 DEFROST TERMINATOR 1 ORANGE 2 WHITE GRAY W WHITE GRAY WHITE 1 GRAY WHITE 2 BLUE 1 GRAY WHITE GRAY WHITE BLUE WHITE WHITE BLUE 5 2 WHITE W BLUE STRIPE TAN PINK RED WHITE PURPLE GREEN YELLOW TAN 6 1 PINK WHITE 4 3 BLACK GREEN GREEN TAN WHITE WHI...

Page 127: ...T SWITCHES REFRIGERATOR LIGHT SWITCH LIGHT TERMINATOR CONDENSER FAN MOTOR DEFROST TERMINATOR REFRIGERATOR LIGHTS FREEZER LIGHTS FILL TUBE HEATER DEFROST HEATER FREEZER OVERLOAD PROTECTOR NEUT 115 VOLTS 60 CYCLES L1 REFRIGERATOR OVERLOAD PROTECTOR WIRING SCHEMATIC MODEL 700TC 3 FREEZER FAN SWITCHES WATER VALVE FREEZER COMPRESSOR STARTING RELAY FREEZER FAN MOTOR RUNNING CAPACITOR REFRIGERATOR COMPRE...

Page 128: ...LE 1 GREEN W YELLOW STRIPE 3 WHITE BLACK MFG TEST TERMINALS GREEN W YELLOW STRIPE 3 BLUE W RED STRIPE ORANGE W RED STRIPE BLUE W YELLOW STRIPE ORANGE W YELLOW STRIPE ORANGE W RED STRIPE GRAY PURPLE GRAY 4 WHITE W RED STRIPE 1 GRAY WHITE WHITE W RED STRIPE WHITE WHITE 2 WHITE CONDENSER FAN MOTOR RED PURPLE YELLOW ORANGE W BLACK STRIPE SWITCH BOX 4 PURPLE 6 YELLOW 5 ORANGE W BLACK STRIPE PURPLE REF ...

Page 129: ...RAWER EVAP FAN MOTOR RUNNING CAPACITOR UPPER REF EVAP FAN MOTOR PURPLE GRAY ORANGE ORANGE LOW VOLTAGE HIGH VOLTAGE BLUE W BLACK STRIPE BLUE W BLACK STRIPE BLUE W WHITE STRIPE BLUE W WHITE STRIPE BLUE W YELLOW STRIPE ORANGE W YELLOW STRIPE BLUE W RED STRIPE ORANGE W RED STRIPE TAN PART NUMBER 3758504 REV A YELLOW YELLOW J6 J4 J1 J5 J7 J2 J3 E2 E7 E10 E6 RUNNING CAPACITOR J2 J3 J7 E6 E10 E7 E2 J5 J4...

Page 130: ...10 E7 E2 J5 WHITE BLUE 1 2 BLACK BLACK 4 PINK 3 WHITE 1 GREEN 2 TAN WHITE W BLUE WHITE 2 1 WHITE W BLUE STRIPE TAN PINK BLUE WHITE PURPLE LIGHT SW PURPLE PURPLE BLUE W RED STRIPE ORANGE W RED STRIPE GREEN WHITE BLACK WHITE 2 PURPLE 3 GREEN WHITE BLACK 1 2 GREEN PLAIN RIBBED WHITE 2 PURPLE 1 GREEN 3 BLACK BLACK GREEN WHITE 5 TAN TAN PURPLE GREEN FAN SW GREEN TAN 2 WHITE PURPLE 1 WHITE LIGHT SW FAN ...

Page 131: ...GE HIGH VOLTAGE ICEMAKER DRAWER LIGHT SWITCHES DOOR LIGHT SWITCH LIGHT TERMINATOR CONDENSER FAN MOTOR DEFROST TERMINATOR DOOR LIGHTS DRAWER LIGHTS FILL TUBE HEATER DEFROST HEATER NEUT 115 VOLTS 60 CYCLES L1 WIRING SCHEMATIC MODEL 700 TF I 3 FREEZER FAN SWITCHES WATER VALVE FREEZER FAN MOTOR ICEMAKER SWITCH P N 3758594 REV B 2300 2900 Ω 160 Ω WHITE BLACK PURPLE TAN PINK GRAY WHITE BLUE ORANGE ORANG...

Page 132: ...7 PINK 5 RED 8 YELLOW 2 WHITE 4 ORANGE 3 GRN YLW SENSOR FRZ CAB BLACK BLACK L2 L1 PURPLE GRAY WHITE WHITE J1 E6 E10 E7 E2 GREEN YELLOW WHITE LIGHT LIGHT FAN FAN WHITE WHITE BLUE 5 2 WHITE W BLUE STRIPE TAN PINK RED WHITE PURPLE YELLOW ORANGE GRAY W WHITE GREEN YELLOW WHITE RED 3 2 1 DEFROST TERMINATOR ORANGE W YELLOW STRIPE 4 BLUE W YELLOW STRIPE 3 BLUE W RED STRIPE 1 ORANGE W RED STRIPE 2 6 WHITE...

Page 133: ...AY 30 38 Ω WHITE 155 175 Ω ORANGE ORANGE BLACK ORANGE WHEN USED WHEN USED M M M M DRAIN TROUGH HEATER LOW VOLTAGE HIGH VOLTAGE ICEMAKER REFRIGERATOR LIGHT SWITCH LIGHT TERMINATOR CONDENSER FAN MOTOR DEFROST TERMINATOR REFRIGERATOR LIGHTS FREEZER LIGHTS FILL TUBE HEATER DEFROST HEATER FREEZER OVERLOAD PROTECTOR NEUT 115 VOLTS 60 CYCLES L1 REFR OVERLOAD PROTECTOR WATER VALVE FREEZER COMPRESSOR START...

Page 134: ...lectrical shock RED PURPLE YELLOW ORANGE BLACK L2 L1 J6 J1 J4 J7 J2 J3 E6 E10 E7 E2 J5 0 0 0 0 0 0 0 3 PURPLE 1 RED 2 YELLOW 4 ORANGE BLACK GREEN YELLOW WHITE RED 3 2 1 PURPLE ORANGE W YELLOW STRIPE 4 BLUE W YELLOW STRIPE 3 BLUE W RED STRIPE 1 ORANGE W RED STRIPE 2 6 WHITE W RED STRIPE 2 WHITE 4 PURPLE 3 GREEN YELLOW 1 GRAY WHITE WHITE W RED STRIPE 1 WHITE 2 GRAY 4 WHITE 2 PURPLE 1 GREEN YELLOW 3 ...

Page 135: ...STRIPE BLUE W BLACK STRIPE ORANGE W RED STRIPE BLUE W RED STRIPE PIN 1 PIN 1 PIN 1 PIN 1 PIN 1 PIN 1 PIN 1 MEMBRANE SWITCH DISPLAY FZR EVAP THERMISTOR ORANGE W YELLOW STRIPE FZR CAB THERMISTOR REF CAB THERMISTOR WHEN USED WHEN USED DRAWER LIGHT SWITCHES REFRIGERATOR LIGHT SWITCH LIGHT TERMINATOR CONDENSER FAN MOTOR REFRIGERATOR LIGHTS DRAWER LIGHTS REF DRAWER OVERLOAD PROTECTOR NEUT 115 VOLTS 60 C...

Page 136: ...Wiring Diagrams Schematics Integrated Integrated 700 700 3 3 T TALL ALL Series Series 10 12 3758412 Revision B December 2006 ...

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