Stulz DRH-04 Installation, Operation & Maintenance Manual Download Page 22

(April, 2013)

DRH Series GEN1 Ultrasonic Humidifi er Installation, Operation & Maintenance Manual

 

Failure Cause 

Checking 

Remedy

No mist is 
generated.

Water supply 
control system

Water supply fl oat 
switch (FS1) is faulty.

If there is no continu-
ity, replace the switch.

 Water supply fl oat 

switch sticking.

Drain the water tank, 
remove the printed circuit 
board terminal (X3) and 
test the continuity of the 
fl oat switch.

Water supply sole-
noid valve is faulty.

No water supply is pro-
vided even if the water tank is 
drained and voltage between 
terminals X2-1 & X2-2 on the 
printed circuit board is 24 VDC.

Replace the 
solenoid valve.

With the water tank fi lled 
with water, remove the 
wire from terminal (X3) 
on the printed wiring 
board and check conti-
nuity of fl oat switch. 

If there is no continu-
ity, replace the switch.

Float switch for low 
water level is faulty.

 Float switch for 

low water level is 
sticking.

Other 

 Water supply fl oat 

switch arm sticking.

Correct 
terminations.

If the water level in the tank 
is up to the overfl ow pipe, 
remove the wire from ter-
minal (X3) on the printed 
circuit board and ensure 
there is no continuity on 
the fl oat switch.

Amount of mist 
is too low.

Water supply fl oat 
switch is faulty.

Water supply 
system 
overfl owing.

Water supply 
solenoid valve is 
faulty.

Overfl owing occurs even 
after power is turned off.

4)  Consumable parts

Fan lead wires are 
loose or disconnected 
from the terminals.

Clean the switch. If 
operation is not re-
stored, replace switch.

Open the electrical 
section and check the 
lead wire connecting 
terminals.

Replace the 
solenoid valve.

If there is continuity, 
replace the switch.

Remarks:

If the humidifi er is operated for a long time with a deteriorated transducer, the nebulizer print plate may fail. The transducers 
should be replaced using the estimated lifetime of 10,000 to 15,000 hours as the point of reference.

If the cause cannot be located through the above checking, please contact 

STULZ

 Product Support.

If the humidifi cation system is supplied with a water conductivity sensor (optional), ensure the sensor is operating properly 
and that the supply water is within the recommended guidelines for mineral content.

3)  If the cause cannot be located through the above checking, parts may faulty. Check the 
interior of the humidifi er.

Clean the switch. If 
operation is not re-
stored, replace switch.

Clean the switch. 
If operation is not 
restored, replace 
switch.

The life is about 10,000 to 
15,000 hours of humidifi er 
operation.

No mist output, 
or mist output is 
too low. 

Deterioration of transducer due 
to aging. 

Replace the transducer.

 

Failure Cause 

Checking 

Remedy

4-7

Summary of Contents for DRH-04

Page 1: ...April 2013 DRH Series GEN1 Ultrasonic Humidifier Installation Operation Maintenance Manual MODELS DRH 04 DRH 08 DRH 06 DRH 16 READ AND SAVE THESE INSTRUCTIONS LIRE ET CONSERVER CES INSTRUCTIONS...

Page 2: ...ntains confidential and proprietary information of Stulz Air Technology Systems Inc Distributing or photocopying this document for external distribution is in direct violation of U S copyright laws an...

Page 3: ...1 3 3 Procedure For Operation 3 1 3 4 Precautions 3 2 3 5 Steps for Long Term Shutdown 3 2 4 0 Maintenance Repairs 4 1 4 1 Periodic General Maintenance 4 1 4 1 1 General 4 1 4 2 Maintenance Items and...

Page 4: ...mation A bold text NOTE marks a short message in the information to alert you to an important detail A bold text CAUTION safety alert appears with infor mation that is important for protecting your eq...

Page 5: ...g of the air inlet The humidifier may be filled with the condensed mist and electrical shorts may result CAUTION Observe the unit for water leakage A short circuit could occur if the humidifier is spl...

Page 6: ...original warranty period or for 90 days from the date of installation whichever is greater Stulz Air Technology Systems Inc s warranty does not cover failures caused by improper installation abuse mis...

Page 7: ...r supply temperature 40 F to 104 F Parts to be provided by user DI or RO supply water Water supply valve Water supply tubing 1 4 stainless steel or poly tubing rated for DI water power supply wiring a...

Page 8: ...he water level is near an unsafe level and is closed when the water level is at a minimal level 1 6 5 Fan The 24VDC fan or fans both lightly pressurizes the air above the water to provide a path for t...

Page 9: ...proportional signal is greater than 10 of the maximum input the microprocessor will turn the Solid State Relay on and off in a pulse width modulation control The period of the pulse width is 1 second...

Page 10: ...l Avoid dropping or jarring the unit to prevent damage to the internal parts The unit should always be stored in a dry location prior to installation A Data Package has been sent with your unit It con...

Page 11: ...ht of the unit Weight estimates can be found on the installation drawing provided with your unit Secure the unit with fasteners field supplied by others so that it will not move during operation Ensur...

Page 12: ...side of the humidifier until some resistance is felt Then using an open end wrench on the reducer fitting screw the assembly 1 full turn to fully tighten it DO NOT tighten the filter strainer by gras...

Page 13: ...correct electrical wire sizing from the control panel to the humidifiers for three different distances All wire sizes listed are for stranded THHN or NTW wire only Do not use solid conductor wire For...

Page 14: ...Operation 1 Turn the main power source switch on the control box to the On position 2 Open the water supply valve allowing water to flow to the humidifier 3 Perform a manual drain cycle to flush any...

Page 15: ...teps for Long Term Shutdown If the humidifier is not signalled to turn On for a period of three days the level control board will automatically signal the humidifier to operate a drain cycle When oper...

Page 16: ...ch to Off and close the water supply valve WARNING Turn off power to the unit unless you are performing tests that require power With power and controls energized the unit could begin operating automa...

Page 17: ...Cycle Description Necessary Tools Phillips screwdriver Air filter cleaning About once a week depending on the extent of contamination The interval should be short ened if environmental condi tions are...

Page 18: ...ontrol box disconnect switch to Off and close the water supply valve 2 Loosen the bowl on the filter strainer assembly and remove it Photo 3 3 Remove the element and rinse the filter and the inside of...

Page 19: ...cement 4 2 4 Float Switches 1 Loosen and remove the float panel mounting screws 2 Pcs Photo 8 Note Don t let the screws drop into the tank 2 Lift the float panel out and turn it over Photo 9 3 Check f...

Page 20: ...the air flow guide Photo 13 4 Check the water tank interior for contamination Wipe and clean the water tank interior and clean the surface of the transducers etc in the water tank by wiping with a sof...

Page 21: ...through the above checking remove the mist guide cover and air flow guide and check the interior of the water tank 4 3 Troubleshooting and Repair Should any failure occur make the necessary repairs re...

Page 22: ...ply system overflowing Water supply solenoid valve is faulty Overflowing occurs even after power is turned off 4 Consumable parts Fan lead wires are loose or disconnected from the terminals Clean the...

Page 23: ...ing the parts Photo 19 6 The transducers are visible when you rotate the tank to view the bottom Photo 20 7 The nebulizer print plates are on the side of the tank adjacent to the transducers Photo 21...

Page 24: ...re ties bundling the sensor cable and unscrew the sensor wires from the terminal connectors on the printed circuit board 3 Connect the new sensor wires to the printed circuit board 4 Install the new s...

Page 25: ...e the nuts to mount the new part Photo 27 5 Clean the spacer o ring groove and o ring 6 Assemble the new transducer with the spacer and o ring and install them with the saved mounting screws Photo 28...

Page 26: ...laced it is recommended that the transducer be replaced also 6 Referring to Sect 4 4 2 Re assembling re assemble the unit by reversing the procedure described in Section 4 4 1 4 4 6 Water Solenoid Val...

Page 27: ...rd remove the lead wire terminal connectors 3 Pcs from the board see Photos 6 7 Note Grasp the connectors when removing Never pull the lead wires 10 Slide the level control board out along the guides...

Page 28: ...n UPS ground the customer is responsible for the shipping charges If you do not have established credit with STULZ you must give a freight carrier account number A written or faxed purchase order is r...

Page 29: ...DRAWINGS 6 1 Layout Drawing of Humidifier Covers Removed to Show Parts 1 4 2 8 7 6 5 3 The bubble numbers in the drawing coincide with the item numbers listed below 1 Drain Stub 1 8 NPT 2 Water Supply...

Page 30: ...L NC NO C L M DC DC SolidState Relay 4 3 X 1 X2 PCB Level Controller X1 2 X1 3 X1 5 X2 1 X2 2 X2 3 X2 4 X2 5 X2 6 X2 7 X2 8 X3 1 X3 2 X3 3 X3 4 X3 5 X3 6 X1 6 X1 7 X1 4 X1 8 From Control Box Nebulize...

Page 31: ...lve Solenoid DrainValve Solenoid Fan HighLevel Switch LowLevel Switch OverTemp Sensor BLUE RED X1 1 X X 2 1 X 1 X 2 Current ofRelay 5A 10 12A 1 2 2 1 PinNumber 4 X1 2 X1 3 X1 1 X1 4 X1 2 X1 3 X1 Conne...

Page 32: ...2013 DRH Series GEN1 Ultrasonic Humidifier Installation Operation Maintenance Manual OUD0077D April 2013 DRH Series GEN1 Installation Operation Maintenance Specifictions are subject to change without...

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