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CyberOne EC DX IOM Manual 

 

 

 

Flooding the condenser reduces the area available for heat 
transfer. The desired result is to increase the pressure into the 
condenser, maintaining a minimum discharge pressure during 
low ambient operation thus ensuring proper condensing 
temperature. The head pressure control valve requires no 
adjustment.

 

While the fan is running, the flooded head pressure control 
valve modulates the amount of discharge gas entering the 

receiver. As the pressure increases, the valve diverts more 
discharge gas to the condenser, allowing more liquid to flow 
from the condenser to the receiver.

 

When using this method of head pressure regulation there 
must be enough refrigerant in the system to ensure adequate 
charge at the lowest expected ambient temperature in which 
the system will be operating. A receiver is used to store the 
extra refrigerant when the condenser is not using it.

 

NOTE

 

Systems  utilizing  air  cooled condensers must 
not have a refrigerant line pressure drop greater 
than  14  psig across the condenser  and  the 
interconnecting piping to the condenser sections.

 

2.9.2.6

 

Flooded Head Pressure Control 

(Condenser Model HES-CAA , -30 °F)

 

Used for indoor installations where ambient condenser air 

inlet temperatures may fall to -30 °F. First, familiarize yourself 
with Flooded Head Pressure Control as discussed in Section

 

2.9.2.5. Instead of cycling the fan on and off, the condenser 
fan  speed is continuous. The head pressure control valve 
diverts discharge gas to the receiver causing liquid to back 
up in the condenser, as described in Section 2.9.2.5, while 
the fan continues to run.

 

2.9.3

 

Head Pressure Controls-

Water/Glycol Cooled Systems 

In a water/glycol condenser, condensing temperature is 
maintained by the liquid flowing through a regulating valve 
and then into a liquid-cooled condenser. The regulating valve 
opens to increase the liquid flow as the refrigerant pressure 
rises (or closes as the refrigerant pressure falls). The system 
controller monitors a  signal  from a pressure  transducer 
to  determine  how  far  to  open the valve. The controller 
automatically changes the control valve position to maintain 
head pressure based on the difference between the set point 
value and the actual measured value. The controller transmits 

a proportional 0 to 10 VDC signal to the regulating valve with 
10 VDC corresponding to the valve opening 100%.

 

The system controller is factory set for the correct condensing 
pressure however, it can be adjusted to increase or decrease 
the condensing pressure. Adjustment is made by entering the 
Factory menu in the E²

 

controller. Contact STULZ Product 

Support for a password to enter the Factory menu and for 
technical assistance if adjustment is necessary.

 

Adjustments should be made in small increments. Adequate 
time must be allowed between  adjustments for the valve 
to fully respond to the control signal and for the changes in 
system operation to be observed.

 

2.9.4

 

Humidifier Adjustment 

The humidifier has an adjustable capacity potentiometer on 
the humidifier control circuit board. The potentiometer may 
need to be field adjusted if the humidifier is not supplying 
enough capacity for the current room conditions.

 

It is recommended that if the humidifier capacity potentiometer 

requires  adjustment,  the  adjustment  is  made  in  small 
increments and verified. Refer to the humidifier manual sent 
with your unit for the capacity potentiometer location.

 

CAUTION

 

 

Adjusting the capacity potentiometer too high 
may result in the formation of condensate within 
the system.

 

2.9.5

 

EC Fan 

The speed of the EC fan is controlled via a 0 to 10 VDC 
signal from the system controller. The controller is set by the 
factory and should not require adjustment. If it is determined 

that the air flow needs adjustment, this may be done using 
the controller’s programming menu selections. Refer to the 
operator’s  manual provided under separate cover for the 
system controller. It is recommended that STULZ Product 
Support be contacted before making adjustments to the 
controller.

 

2.9.6

 

Thermal Expansion Valve 

CyberOne EC units utilize a thermal expansion valve (TEV). 
The TEV maintains constant superheat of the refrigerant 
vapor at the outlet of the evaporator by metering the flow of 
refrigerant into the evaporator. Superheat is the difference 

between the refrigerant vapor temperature and its saturation 
temperature  at a given  suction  pressure.  By  controlling 
superheat, the TEV keeps nearly the entire evaporator surface 
active while preventing liquid refrigerant from returning to the 
compressor. As a standard, superheat is factory set at 12-15

 

°F and should not need adjustment.

 

2.9.7

 

Hot Gas Reheat (Optional) 

The hot gas reheat option incorporates a hot gas reheat 
solenoid valve and a hot gas reheat coil. Under normal 
operation, when no reheat is required, the hot gas reheat

 

 

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Summary of Contents for CyberOne EC DX

Page 1: ...on Operation and Maintenance Manual Chilled Water Systems 12 35 kW Systems Vertical Floor Mounted 60 Hz Data CyberOne EC DX Installation Operation and Maintenance Manual Perimeter Precision Air Condit...

Page 2: ...Systems Inc STULZ This document contains con dential and proprietary information of STULZ Air Technology Systems Inc Distributing or photocopying this document for external distribution is in direct...

Page 3: ...ping 13 2 6 1 1 Self Contained Systems 13 2 6 1 2 Split Systems 13 2 6 1 3 Remote Air CooledCondensers AR 15 2 6 1 4 Remote AirCooled Condensing Units AHU 15 2 6 2 Water Glycol 15 2 6 3 Condensate Dra...

Page 4: ...2 4 1 1 5 Heat Reheat 32 4 1 1 6 Humidi er 32 4 1 1 7 Condensate Pump 33 4 1 2 Condenser 33 4 2 Troubleshooting 33 4 3 Field Service 38 4 3 1 Leak Detection 38 4 3 2 Leak Repair 38 4 3 3 Refrigerant P...

Page 5: ...U Air Handling Unit AR Air Cooled Remote Split G Glycol Cooled RCU O Outdoor Propeller Remote Condensing Unit RCU I Indoor Centrifugal Remote Condensing Unit S Single Pump AWS Alternate Water Source F...

Page 6: ...con gurations The cooling capacity will depend on the unit size which can range from 24 000 to 120 000 BTU H CyberOne EC systems are designed to operate with R407C refrigerant Refer to the unit namep...

Page 7: ...all jewelry watches rings etc Hazardous voltage will still be present inside the electric box at the motor start protectors and circuit breakers even with the unit turned off at the microprocessor co...

Page 8: ...ased water conditioning additives in condensate drain pans Thiswill cause corrosion to occur on the coil ns 1 4 General Design The CyberOne EC DX system is housed in a steel frame type cabinet and is...

Page 9: ...ELECTRIC BOX HEATER EC FAN Figure 1 Typical Internal Layout Down ow Con guration Model COS 024 060 Shown for Reference Figure 2 Typical Internal Layout Up ow Con guration Model COS 096 120 Shown for R...

Page 10: ...icallystops andanalarm is signaled a Locked rotor1 b Loss of a phase1 c Low main supplyvoltage2 d Over heating of electronics2 e Over heating of motor2 1 Upon correction ofthese failure conditions the...

Page 11: ...justable set point Thefree cooling controlvalve opens proportionallyto the demand for cooling basedonthereturnairtemperature sdeviationfromsetpoint Ifthereturnairtemperaturecontinuestorise thefree coo...

Page 12: ...thecompressor turns onandthe AWS control valve closes shuttingoffthe owofchilledwater intothe AWScoolingcoil AWScoolingremains disabled andthe compressor runs until the cut out set point temperature...

Page 13: ...ach side In order to have full service access to internal components no permanent obstructions should be placed in front of the unit See Figure 5 for the minimum recommended front installation clearan...

Page 14: ...usedto minimizeleakage Outsideor freshairshouldbekepttoaminimum asitaddstothecooling heating dehumidification and humidifying loads while maintaining the requirement of the Indoor Air Quality IAQ stan...

Page 15: ...orto match the blower discharge opening s and cut out the holes required for piping and wiring through the raised oor NOTE The equipment must be level to operate properly 2 3 2 Outdoor Equipment Remot...

Page 16: ...unit the conditioned supply air has two methods of discharge Ducted or through a 2 or 3 way grilled plenum box see Figure 8 There are two basic air patterns Frontfreereturnandrearductedreturn If ductw...

Page 17: ...r to the system drawings and supplemental controller manual sent in the data package with your unit 2 5 3 Remote Temperature Humidity Sensor The remote temperature humidity T H sensor must be locateds...

Page 18: ...tach the plates to the A C cabinet Ensure the space between the plates and the pipes are adequately sealed to preventleakage 2 6 1 Refrigerant Piping 2 6 1 1 Self Contained Systems No refrigerant conn...

Page 19: ...2 6 0 1 0 0 5 0 8 2 5 7 8 15 8 0 1 5 0 7 1 0 3 5 1 1 8 22 12 1 8 0 9 1 5 4 5 1 3 8 28 15 2 4 1 2 1 8 6 0 1 5 8 35 17 2 8 1 4 2 0 7 0 2 1 8 45 22 3 9 1 8 3 0 10 2 5 8 51 26 4 6 2 2 3 5 12 3 1 8 65 34 5...

Page 20: ...micalCo Useonlyethyleneglycol with inhibitors for corrosionprotection WARNING Glycol is hazardous Consult the manufacturer s SDS for detailed safetyinformation CAUTIONS After the interconnecting pipin...

Page 21: ...holes for connection of the field wiring conduits These pilot holes are located on the CyberOne EC unit based on the con guration Onan up ow con guration the pilot holes are located inthetop of thecab...

Page 22: ...s within the range of 277V plus 5 the control transformers within the system must have the primary wire connected to its respective 240V tap instead of the 208Vtap Upon examination of the buck boost t...

Page 23: ...th the shield being terminated at the unit electric box The number of conductors needed depends on which system controller is utilized For systems utilizing the model E controller three control conduc...

Page 24: ...control wiring may be installed for the system controller to enable condenser operation only when the compressor is running You must remove the jumper from the remote condenser terminal board see the...

Page 25: ...age electrical box Refer to the electrical drawing supplied with your unit for the number of eldwiresneededandappropriatewireterminationsrequired speci cally for yoursystem Figure 14 Interconnecting F...

Page 26: ...Figure 15 Interconnecting Field Wiring Glycol Systems 21 COS 024 060 G U SHOWN FOR REFERENCE NOTES 1 PHANTOM WIRES NOT APPLICABLE FOR SINGLE PHASE POWER SUPPLIES 2 NUMBER OF CONDUCTORS VARY DEPENDING...

Page 27: ...ing pressures vary depending on the type of refrigerant used in the unit Before charging check the unit nameplate to con rm the type of refrigerant to use Tables are provided in Section 2 8 8 showing...

Page 28: ...r for HGRHand HGBP 3 2 lb Estimated Refrigerant Charge 22 226 lb 2 8 6 Preparing System for Charging 1 With all the system piping connections made perform a dry nitrogen leak detection test on the sys...

Page 29: ...itial vacuum release the vacuum and pressurize the system with 2 3 lbs of drynitrogen Allowthesystemtostandfortwohourswith the dry nitrogen charge This gives time for the nitrogen moleculestodispersei...

Page 30: ...erature reading near the feeler bulbfromthethermalexpansionvalvewiththetempera ture measuring device being well insulated The ideal superheattemperatureis12 15 F Maximumallowable superheat temperature...

Page 31: ...Design Condensing Temp 95 F Ambient 125 105 140 Suction Pressure psig R407C 70 55 85 Fan Cycling Control Fan On psig R407C 320 240 340 Fan Speed Control psig R407C 320 Flooded HP Control Valve psig R...

Page 32: ...or control is used to maintain head pressure The variable speed motor is located closest to the header end of the condenser The fan speed control is a continual modulation of the motor s speed The con...

Page 33: ...h 10 VDC corresponding to the valve opening 100 Thesystemcontrollerisfactorysetforthecorrectcondensing pressure however it can be adjustedto increase ordecrease thecondensingpressure Adjustmentismadeb...

Page 34: ...llen wrench turn clockwise to increase pressure or counterclockwise to lower pressure 3 2 1 1 Full Floating A full oating hot gas bypass system is provided for split AHU Remote Condensing Units The fu...

Page 35: ...peration and Maintenance manual for the humidi er is provided with your unit under separate cover Refer to that manual for detailed information on the humidi er operation 7 Test dehumidi cation operat...

Page 36: ...eavailableandthat allcylinderstobeusedaredesignatedfortherecovered refrigerant and labelled for that refrigerant i e special cylindersforthe recoveryofrefrigerant Cylinders must be complete with press...

Page 37: ...a lowrefrigerant charge ora clogged lter drier Check for humidity in the refrigerant by viewing the color of the indicator in the center of the sight glass and comparing it to the color scale on the...

Page 38: ...oil cleaner Check for bent or damaged coil ns and repair as necessary On outdoor units in winter do not permit snowto accumulate on or aroundthe condensing unit Check all refrigerant lines and capilla...

Page 39: ...ator blower b Temperature setting too low Increase temperature setpoint 68 Fmin c Discharge air short cycling back to return Check discharge grilleorientation d Low refrigerant charge Find leak repair...

Page 40: ...Condenser air intakeis blocked Remove debris and clean condenser c Overcharge ofrefrigerant Reclaim excess refrigerant fromsystem d Lowwater glycol owto water cooled condenser Reset determine cause an...

Page 41: ...ck condenser for obstructions e Minimum off time hasnot expired Wait for time toexpire System Short of Capacity a Low refrigerant indicated by bubblesin sight glass b Expansion valve stuck or obstruct...

Page 42: ...lement Humidi er Inoperative a Water supplyhas been turned offor not connected Connect and or turn on water supply Note See humidifier manual for additional help b Humidi er switch is in Off position...

Page 43: ...are providedto protect the compressor fromfailing If a compressor failure has occurred determine whether it is an electrical or a mechanical failure An electrical failure will beindicatedbythedistinc...

Page 44: ...one size larger than the normal selection size 6 Checktheexpansionvalve sightglassandothercontrols to see if cleaning or replacement isrequired 7 Evacuatethesystemaccordingtostandardprocedures Normall...

Page 45: ...the A C unit On by pressing the Enterkey 8 Readjust the humidity to the desired setpoint If the humidi er is to be shut down for an extended period follow the steps of the Extended Shutdown procedure...

Page 46: ...UPS groundthecustomerisresponsiblefortheshipping charges If you do not have established credit with STULZ you must give a freight carrier accountnumber A written or faxed purchase order is required o...

Page 47: ...valve 9 Humidifier On Off Drain switch is in the on position 10 Filter s installed 11 Duct plenums sealed 12 Incoming line voltage matches equipment nominal nameplated rating tolerances 13 Main power...

Page 48: ...ndensate pan safety switch operates freely Additional Check chilled water hot water circuits for air bleed as required Coils clean and clear of obstructions Humidifier cylinder and controls operate pr...

Page 49: ...upport call 888 529 1266 or email stulztechnicalsupport stulz ats com Support is available 24 7 365 Provide the model number serial number and STULZ item number from the unit nameplate This will speed...

Page 50: ...DF Downflow NFPA National Fire Protection Agency EC Electronically Commutated PH Phase DP Dewpoint PSI Pounds Per Square Inch DX Direct Expansion PSIG Pounds Per Square Inch Gauge ESD Electrostatic D...

Page 51: ...Air Technology Systems Inc 1572 Tilco Drive Frederick MD 21704 301 620 2033 Fax 301 662 5487 info stulz ats com Technical Support 888 529 1266 www stulz usa com OCC0096A Feb 2020 STULZ Air Technology...

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