background image

CyberOne EC DX IOM Manual 

 

 

 

1.4.2

 

Circuit Breakers/Motor Start Protectors 

CyberOne EC systems incorporate state of the art 
component protection with the use of motor start protectors 
and circuit breakers. If an overload occurs the switches must 
be manually re-set after the overload condition is cleared.

 

1.4.3

 

Heaters (Optional) 

 

Optional heaters may be furnished for re-heating the supply air 
as required to offset the sensible cooling of the system during 
the dehumidification cycle and for the automatic heating 
mode. As a standard, electric resistance heating elements are 
factory installed in the supply airstream to heat the supply air.

 

1.4.3.1

 

Hot Gas Re-heat

 

As an option, hot gas re-heating may be provided for re- 
heating  the  supply  air as required to offset the sensible 
cooling of the system during the dehumidification cycle.

 

1.4.3.2

 

Hot Water Re-heat

 

For this option, hot water heating coil(s) are factory installed 
in the supply air stream after the cooling coils to heat the 
supply air. A 2-way on/off valve is provided to control the 
flow of hot water through the coils to maintain the correct 
re-heat temperature.

 

1.4.4

 

Coil(s)

 

Cooling  and  optional  hot  water  and hot gas reheat  coils  are 
aluminum finned/copper tube construction. The coils are 
leak tested and cleaned before installation by the factory.

 

1.4.5

 

EC Fan

 

The unit is equipped with a high efficiency, Electronically 
Commutated  (EC)  fan.  EC  fans utilize a  brushless motor 
equipped  with  permanent  magnets  and  permanently 
lubricated ball bearings. The fan impellers are backward 
curved and attached to the rotor casing. The fan is balanced 
and aerodynamically optimized to minimize vibration.

 

The fan does not utilize drive belts. Fan speed is variable via a 
0 to 10 VDC signal from the system controller. The fan motor 
is equipped with integral electronics and does not require the 
addition of secondary electronics such as thermal protection, 
inverters or filters. The fan will not produce AC inverter whine.

 

EC fans feature an integrated monitoring function to protect 
the motor and electronics against damage from jamming, 
phase loss or  overheating.  If any of the following  failure 
conditions occur, the motor automatically stops and an alarm 
is signaled:

 

a.

 

Locked rotor

1

 

b.

 

Loss of a phase

1

 

c.

 

Low main supply voltage

2

 

d.

 

Over-heating of electronics

2

 

e.

 

Over-heating of motor

2

 

Upon correction of these failure conditions, the motor 

will automatically reset.

 

Upon correction of these failure conditions, the motor 

must  be  manually  reset by turning  off power for 20 
seconds.

 

1.4.6

 

Temperature/Humidity Sensor

 

As a standard for room air control, a temperature/humidity 
(T/H) sensor is factory mounted in the return air stream. 
The (T/H) sensor monitors the return air conditions  and 
provides input signal(s) to the system controller to manage 

the operation of the A/C unit consistent with the set points 
entered in the system controller. As an option, sensor(s) may 
be shipped loose for field installation. Refer to the electrical 
drawing supplied with your unit for details specific to your 
system.

 

 

1.5

 

Optional Equipment

 

1.5.1

 

Humidifier

 

CyberOne  EC systems are offered with an optional 
electrode steam humidifier. The humidifier is factory installed 
inside the air conditioner and includes fill and drain valves and 
associated piping. Operation of the humidifier’s fill and drain 
cycles is based on water conductivity and is maintained by the 
humidifier controller. An operating manual for the humidifier 
is provided under separate cover. Refer to that manual for 
detailed information on operation of the humidifier.

 

1.5.2

 

Condensate Pump

 

An  optional  factory installed condensate pump may be 
provided. The pump automatically eliminates condensate 

and humidifier flush water (if applicable) from the drain pan. 
Should an overflow occur, an internal overflow safety switch 
will signal the E²

 

system controller of the alarm condition.

 

1.5.3

 

Water Detector 

 

As an option, STULZ offers spot type or strip/cable type water 
detectors. Upon sensing a water leak, the water detector 
control circuit will signal the A/C system controller of the 
alarm condition.

 

1.5.4

 

Smoke Detector

 

Optionally mounted in the return air stream, a photo-electric 
smoke detector is used to sense the presence of smoke and 
signal the controller when a smoke alarm condition exists and 
shuts down the air conditioner.

 

1.5.5

 

Firestat

 

Optionally mounted in the return air stream, a fire detector 
senses high return air temperature and signals the controller 
when a fire alarm condition exists and shuts down the air 
conditioner.

 

 

Summary of Contents for CyberOne EC DX

Page 1: ...on Operation and Maintenance Manual Chilled Water Systems 12 35 kW Systems Vertical Floor Mounted 60 Hz Data CyberOne EC DX Installation Operation and Maintenance Manual Perimeter Precision Air Condit...

Page 2: ...Systems Inc STULZ This document contains con dential and proprietary information of STULZ Air Technology Systems Inc Distributing or photocopying this document for external distribution is in direct...

Page 3: ...ping 13 2 6 1 1 Self Contained Systems 13 2 6 1 2 Split Systems 13 2 6 1 3 Remote Air CooledCondensers AR 15 2 6 1 4 Remote AirCooled Condensing Units AHU 15 2 6 2 Water Glycol 15 2 6 3 Condensate Dra...

Page 4: ...2 4 1 1 5 Heat Reheat 32 4 1 1 6 Humidi er 32 4 1 1 7 Condensate Pump 33 4 1 2 Condenser 33 4 2 Troubleshooting 33 4 3 Field Service 38 4 3 1 Leak Detection 38 4 3 2 Leak Repair 38 4 3 3 Refrigerant P...

Page 5: ...U Air Handling Unit AR Air Cooled Remote Split G Glycol Cooled RCU O Outdoor Propeller Remote Condensing Unit RCU I Indoor Centrifugal Remote Condensing Unit S Single Pump AWS Alternate Water Source F...

Page 6: ...con gurations The cooling capacity will depend on the unit size which can range from 24 000 to 120 000 BTU H CyberOne EC systems are designed to operate with R407C refrigerant Refer to the unit namep...

Page 7: ...all jewelry watches rings etc Hazardous voltage will still be present inside the electric box at the motor start protectors and circuit breakers even with the unit turned off at the microprocessor co...

Page 8: ...ased water conditioning additives in condensate drain pans Thiswill cause corrosion to occur on the coil ns 1 4 General Design The CyberOne EC DX system is housed in a steel frame type cabinet and is...

Page 9: ...ELECTRIC BOX HEATER EC FAN Figure 1 Typical Internal Layout Down ow Con guration Model COS 024 060 Shown for Reference Figure 2 Typical Internal Layout Up ow Con guration Model COS 096 120 Shown for R...

Page 10: ...icallystops andanalarm is signaled a Locked rotor1 b Loss of a phase1 c Low main supplyvoltage2 d Over heating of electronics2 e Over heating of motor2 1 Upon correction ofthese failure conditions the...

Page 11: ...justable set point Thefree cooling controlvalve opens proportionallyto the demand for cooling basedonthereturnairtemperature sdeviationfromsetpoint Ifthereturnairtemperaturecontinuestorise thefree coo...

Page 12: ...thecompressor turns onandthe AWS control valve closes shuttingoffthe owofchilledwater intothe AWScoolingcoil AWScoolingremains disabled andthe compressor runs until the cut out set point temperature...

Page 13: ...ach side In order to have full service access to internal components no permanent obstructions should be placed in front of the unit See Figure 5 for the minimum recommended front installation clearan...

Page 14: ...usedto minimizeleakage Outsideor freshairshouldbekepttoaminimum asitaddstothecooling heating dehumidification and humidifying loads while maintaining the requirement of the Indoor Air Quality IAQ stan...

Page 15: ...orto match the blower discharge opening s and cut out the holes required for piping and wiring through the raised oor NOTE The equipment must be level to operate properly 2 3 2 Outdoor Equipment Remot...

Page 16: ...unit the conditioned supply air has two methods of discharge Ducted or through a 2 or 3 way grilled plenum box see Figure 8 There are two basic air patterns Frontfreereturnandrearductedreturn If ductw...

Page 17: ...r to the system drawings and supplemental controller manual sent in the data package with your unit 2 5 3 Remote Temperature Humidity Sensor The remote temperature humidity T H sensor must be locateds...

Page 18: ...tach the plates to the A C cabinet Ensure the space between the plates and the pipes are adequately sealed to preventleakage 2 6 1 Refrigerant Piping 2 6 1 1 Self Contained Systems No refrigerant conn...

Page 19: ...2 6 0 1 0 0 5 0 8 2 5 7 8 15 8 0 1 5 0 7 1 0 3 5 1 1 8 22 12 1 8 0 9 1 5 4 5 1 3 8 28 15 2 4 1 2 1 8 6 0 1 5 8 35 17 2 8 1 4 2 0 7 0 2 1 8 45 22 3 9 1 8 3 0 10 2 5 8 51 26 4 6 2 2 3 5 12 3 1 8 65 34 5...

Page 20: ...micalCo Useonlyethyleneglycol with inhibitors for corrosionprotection WARNING Glycol is hazardous Consult the manufacturer s SDS for detailed safetyinformation CAUTIONS After the interconnecting pipin...

Page 21: ...holes for connection of the field wiring conduits These pilot holes are located on the CyberOne EC unit based on the con guration Onan up ow con guration the pilot holes are located inthetop of thecab...

Page 22: ...s within the range of 277V plus 5 the control transformers within the system must have the primary wire connected to its respective 240V tap instead of the 208Vtap Upon examination of the buck boost t...

Page 23: ...th the shield being terminated at the unit electric box The number of conductors needed depends on which system controller is utilized For systems utilizing the model E controller three control conduc...

Page 24: ...control wiring may be installed for the system controller to enable condenser operation only when the compressor is running You must remove the jumper from the remote condenser terminal board see the...

Page 25: ...age electrical box Refer to the electrical drawing supplied with your unit for the number of eldwiresneededandappropriatewireterminationsrequired speci cally for yoursystem Figure 14 Interconnecting F...

Page 26: ...Figure 15 Interconnecting Field Wiring Glycol Systems 21 COS 024 060 G U SHOWN FOR REFERENCE NOTES 1 PHANTOM WIRES NOT APPLICABLE FOR SINGLE PHASE POWER SUPPLIES 2 NUMBER OF CONDUCTORS VARY DEPENDING...

Page 27: ...ing pressures vary depending on the type of refrigerant used in the unit Before charging check the unit nameplate to con rm the type of refrigerant to use Tables are provided in Section 2 8 8 showing...

Page 28: ...r for HGRHand HGBP 3 2 lb Estimated Refrigerant Charge 22 226 lb 2 8 6 Preparing System for Charging 1 With all the system piping connections made perform a dry nitrogen leak detection test on the sys...

Page 29: ...itial vacuum release the vacuum and pressurize the system with 2 3 lbs of drynitrogen Allowthesystemtostandfortwohourswith the dry nitrogen charge This gives time for the nitrogen moleculestodispersei...

Page 30: ...erature reading near the feeler bulbfromthethermalexpansionvalvewiththetempera ture measuring device being well insulated The ideal superheattemperatureis12 15 F Maximumallowable superheat temperature...

Page 31: ...Design Condensing Temp 95 F Ambient 125 105 140 Suction Pressure psig R407C 70 55 85 Fan Cycling Control Fan On psig R407C 320 240 340 Fan Speed Control psig R407C 320 Flooded HP Control Valve psig R...

Page 32: ...or control is used to maintain head pressure The variable speed motor is located closest to the header end of the condenser The fan speed control is a continual modulation of the motor s speed The con...

Page 33: ...h 10 VDC corresponding to the valve opening 100 Thesystemcontrollerisfactorysetforthecorrectcondensing pressure however it can be adjustedto increase ordecrease thecondensingpressure Adjustmentismadeb...

Page 34: ...llen wrench turn clockwise to increase pressure or counterclockwise to lower pressure 3 2 1 1 Full Floating A full oating hot gas bypass system is provided for split AHU Remote Condensing Units The fu...

Page 35: ...peration and Maintenance manual for the humidi er is provided with your unit under separate cover Refer to that manual for detailed information on the humidi er operation 7 Test dehumidi cation operat...

Page 36: ...eavailableandthat allcylinderstobeusedaredesignatedfortherecovered refrigerant and labelled for that refrigerant i e special cylindersforthe recoveryofrefrigerant Cylinders must be complete with press...

Page 37: ...a lowrefrigerant charge ora clogged lter drier Check for humidity in the refrigerant by viewing the color of the indicator in the center of the sight glass and comparing it to the color scale on the...

Page 38: ...oil cleaner Check for bent or damaged coil ns and repair as necessary On outdoor units in winter do not permit snowto accumulate on or aroundthe condensing unit Check all refrigerant lines and capilla...

Page 39: ...ator blower b Temperature setting too low Increase temperature setpoint 68 Fmin c Discharge air short cycling back to return Check discharge grilleorientation d Low refrigerant charge Find leak repair...

Page 40: ...Condenser air intakeis blocked Remove debris and clean condenser c Overcharge ofrefrigerant Reclaim excess refrigerant fromsystem d Lowwater glycol owto water cooled condenser Reset determine cause an...

Page 41: ...ck condenser for obstructions e Minimum off time hasnot expired Wait for time toexpire System Short of Capacity a Low refrigerant indicated by bubblesin sight glass b Expansion valve stuck or obstruct...

Page 42: ...lement Humidi er Inoperative a Water supplyhas been turned offor not connected Connect and or turn on water supply Note See humidifier manual for additional help b Humidi er switch is in Off position...

Page 43: ...are providedto protect the compressor fromfailing If a compressor failure has occurred determine whether it is an electrical or a mechanical failure An electrical failure will beindicatedbythedistinc...

Page 44: ...one size larger than the normal selection size 6 Checktheexpansionvalve sightglassandothercontrols to see if cleaning or replacement isrequired 7 Evacuatethesystemaccordingtostandardprocedures Normall...

Page 45: ...the A C unit On by pressing the Enterkey 8 Readjust the humidity to the desired setpoint If the humidi er is to be shut down for an extended period follow the steps of the Extended Shutdown procedure...

Page 46: ...UPS groundthecustomerisresponsiblefortheshipping charges If you do not have established credit with STULZ you must give a freight carrier accountnumber A written or faxed purchase order is required o...

Page 47: ...valve 9 Humidifier On Off Drain switch is in the on position 10 Filter s installed 11 Duct plenums sealed 12 Incoming line voltage matches equipment nominal nameplated rating tolerances 13 Main power...

Page 48: ...ndensate pan safety switch operates freely Additional Check chilled water hot water circuits for air bleed as required Coils clean and clear of obstructions Humidifier cylinder and controls operate pr...

Page 49: ...upport call 888 529 1266 or email stulztechnicalsupport stulz ats com Support is available 24 7 365 Provide the model number serial number and STULZ item number from the unit nameplate This will speed...

Page 50: ...DF Downflow NFPA National Fire Protection Agency EC Electronically Commutated PH Phase DP Dewpoint PSI Pounds Per Square Inch DX Direct Expansion PSIG Pounds Per Square Inch Gauge ESD Electrostatic D...

Page 51: ...Air Technology Systems Inc 1572 Tilco Drive Frederick MD 21704 301 620 2033 Fax 301 662 5487 info stulz ats com Technical Support 888 529 1266 www stulz usa com OCC0096A Feb 2020 STULZ Air Technology...

Reviews: