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(Mar, 2012)

Compact CWE Series Installation, Operation & Maintenance Manual

Air Technology Systems, Inc.

1-3

1.4     Safety

1.4.1     General

Stulz Air Technology Systems, Inc. uses 

NOTES

 

along with 

CAUTION

 and 

WARNING 

symbols 

throughout this manual to draw your attention to im-
portant operational and safety information.

A bold text 

NOTE

 marks a short message in the infor-

mation to alert you to an important detail.

A bold text 

CAUTION

 safety alert appears with infor-

mation that is important for protecting your equipment 
and performance. Be especially careful to read and 
follow all cautions that apply to your application.

A bold text 

WARNING

 safety alert appears with infor-

mation that is important for protecting you from harm 
and the equipment from damage. Pay very close at-
tention to all warnings that apply to your application.

A safety alert symbol 

 accompanies a general 

WARNING

 or 

CAUTION

 safety statement.

A safety alert symbol 

 accompanies an electrical 

shock hazard 

WARNING

 or 

CAUTION

 safety state-

ment.

1.4.2     Safety Summary

The following statements are general guidelines fol-
lowed by warnings and cautions applicable through-
out the manual.

Prior to performing any installation, operation, 
maintenance or troubleshooting procedure, read and 
understand all instructions, recommendations and 
guidelines contained within this manual. 

WARNING

 

All personnel working on or near equipment 
should be familiar with hazards associated with 
electrical maintenance. Safety placards/stickers 
have been placed on the unit to call attention 
to all personal and equipment damage hazard 
areas. Never work on electrical equipment 
unless another person who is familiar with the 
operation and hazards of the equipment and 
competent in administering fi rst aid is nearby. 

WARNING

 

This equipment should be serviced and re-
paired by a journeyman or a qualifi ed refrigera-
tion technician only.

WARNING

 

To prevent personal injury, stay clear of rotating 
components as automatic controls may start 
them unexpectedly. Turn off power to the unit 
unless you are performing tests that require 
power. With power and controls energized, the 
unit could begin operating at any time. 

WARNING

 

When working on electrical equipment, remove 

all jewelry, watches, rings, etc.

WARNING

 

Hazardous voltage will still be present inside 
the electric box at the motor start protectors 
and circuit breakers, even with the unit turned 
off at the microprocessor controller. To isolate 
the unit for maintenance, turn off power at the 
main power disconnect switch. 

WARNING

 

Always disconnect the main power supply to 
the equipment at the main power disconnect 
switch before beginning work on the equipment. 
A lock-out tag-out procedure should be fol-
lowed to ensure that power is not inadvertently 
reconnected.

CAUTION

 

When the air conditioner is in the cooling mode, 
the return air-intake and discharge (supply) 
must be free of obstructions. Ensure panels 
are secure and latched into position.

WARNING

 

Never operate the unit with any cover, guard, 
screen panel, etc. removed unless the instruc-
tions specifi cally state otherwise, then do so 
with extreme caution to avoid personal injury.

Summary of Contents for Compact CWE

Page 1: ...Compact CWE Installation Operation and Maintenance Manual Perimeter Mounted Precision Air Conditioners 30 kW 360 kW 60 Hz...

Page 2: ...CW E UF 0 Number of Refrigeration Circuits Model Nomenclature E EC Fan Electronically Commutated EC Fan Highly reliable EC Fans offer considerable energy cost savings and long life Using an electronic...

Page 3: ...re Humidity Sensor 2 7 2 6 6 1 Types of Control 2 7 2 6 7 Remote Water Detector 2 8 2 7 Piping Connections 2 9 2 7 1 Chilled Water Hot Water 2 9 TABLE OF CONTENTS 2 7 2 Condensate Drain 2 9 2 7 2 1 Gr...

Page 4: ...Checklist A 2 Appendix B Glossary Definition of Terms and Acronyms B 1 Notice This document contains information protected by copyright All rights are reserved The owner of the equipment for which th...

Page 5: ...nt of cooling required The controller modulates the valve opening together with the fan speed to meet the user selectable temperature setpoint Heat from the surrounding air is transferred through the...

Page 6: ...ective for a period of 24 months from the date of start up Parts repaired or replaced under this warranty are shipped FOB factory ground and warranted for the balance of the original warranty period o...

Page 7: ...y placards stickers have been placed on the unit to call attention to all personal and equipment damage hazard areas Never work on electrical equipment unless another person who is familiar with the o...

Page 8: ...ons should be disposed of in accordance with local and state regulatory statutes CAUTION Chilled water cooling coils and associated piping circuits are pressurized up to 100 psi and sealed when they l...

Page 9: ...ncluded to further describe the feature s Figure 1 depicts a sample internal layout of a CCU upflow unit and identifies the major components Location of the major components vary depending on CWE mode...

Page 10: ...a 0 to 10 VDC signal from the system controller The fan motor is equipped with integral electronics and does not require the addition of secondary electronics such as thermal protection inverters or...

Page 11: ...ontroller provides an alarm signal and the alarm display indicates which power source failed When the primary power source is functionally restored the operation of the A C system is automatically tra...

Page 12: ...se such as controllers temperature humidity sensors water detectors etc are shipped inside the air conditioner unless specified otherwise by the customer The plenum box if applicable is shipped separa...

Page 13: ...stallation draw ing The unit is shipped on a skid to facilitate moving prior to installation The unit should always be stored indoors in a dry location prior to installation CAUTION When moving the un...

Page 14: ...ducted or through a 2 or 3 way grilled plenum box see Figure 8 The return air pattern is front free return The supply air outlet is provided with a flange for connecting the ductwork refer to the inst...

Page 15: ...provided with a turned in flange on top of the unit for connection of ductwork refer to the installation drawing provided with the unit The connection of ductwork to the unit may be made with either p...

Page 16: ...emove the shipping support brackets after the A C unit is mounted in it s final location 2 6 Optional Equipment Field Installed NOTE Do not mount any optional equipment on the unit access doors 2 6 1...

Page 17: ...g and raising the fans Hold the fan assembly down so the top plate is on the floor of the cabinet as shown in Figure 12 Align the two holes in each corner of the top plates with the threaded inserts i...

Page 18: ...mount the sensor Temperature Humidity Sensor 1 Remove the cover from the base of the sensor by squeezing it at the top and bottom CAUTION Take care not to damage the exposed tem perature humidity sens...

Page 19: ...sor may be used for supply air control The sensor is field installed in the supply air stream The supply air temperature and humidity are monitored by the system controller and compared to limit value...

Page 20: ...densate drain line 2 7 Piping Connections 2 7 1 Chilled Water Hot Water Pipe connections for the chilled water and optional hot water reheat piping are sweat connections In most cases they terminate i...

Page 21: ...NOTE 2 Figure 16 Condensate Pump If an optional field installed condensate pump is used a p trap must be installed to allow proper condensate drainage see Figure 16 The height of the trap must be a m...

Page 22: ...required WARNING Verify power is turned off before making connections to the equipment NOTE All wiring must conform to local and national electrical code requirements Use of copper conductors only is...

Page 23: ...g 6 Power Switches Motor Starter Protectors Quantity Varies 7 Water Detector Control Module Optional CAUTION Prior to unit operation an adequate unit to earth ground must be connected to the unit 2 8...

Page 24: ...electrical box see Figure 18 If customer furnished the wire insulation must be rated at 600V Refer to the electrical schematic supplied with your unit for proper wire terminations 2 9 System Settings...

Page 25: ...e humidifier Visually check for vapor leaving the steam head or feel if the cylinder is warm to verify if the humidifier is operational In all cases 1 to 6 hours might be required to see a desired lev...

Page 26: ...as automatic controls may start them unexpectedly 4 1 1 Compact CWE Precision A C Unit 4 1 1 1 Air Filter The air filter is usually the most neglected item in an air conditioning system To maintain e...

Page 27: ...10 VDC control signal to the fan s Refer to the electric drawing to determine the correct I O board terminal numbers This must done within 15 seconds of turning the disconnect switch On or the control...

Page 28: ...ped see item immediately above e Heater element burned out Check continuity with an ohmmeter Replace heater element Hot Water Heater a Low hot water flow Check hot water flow at supply source Inoperab...

Page 29: ...s When repairs are completed remove all traces of flux After any repair pressurize the system to check for leaks prior to recharging the system 4 4 4 3 1 3 Humidifier Cylinder Replacement After an ext...

Page 30: ...Push the On Off Drain switch to the On position 17 Replace the cover on the electric box and turn the main power disconnect switch to the On position 18 Turn on the water supply to the humidifier 19 T...

Page 31: ...han UPS ground the customer is responsible for the shipping charges If you do not have established credit with SATS you must give a freight carrier account number A written or faxed purchase order is...

Page 32: ...Mar 2012 Compact CWE Series Installation Operation Maintenance Manual Air Technology Systems Inc...

Page 33: ...y line connected to humidifier If required If shut off valve is installed open valve 9 Safety pan installed under ceiling mounted equipment if required 10 Filter s installed if required 11 Ductwork co...

Page 34: ...Mar 2012 Compact CWE Series Installation Operation Maintenance Manual Air Technology Systems Inc...

Page 35: ...perate Properly Semi Annually Tighten Electrical Connections Clean Unit as Necessary Check Contacts on Contactors Clean Coils for Pitting Clean Condensate Pump Heat Reheat Operational Annually Inspect...

Page 36: ...Mar 2012 Compact CWE Series Installation Operation Maintenance Manual Air Technology Systems Inc...

Page 37: ...Mar 2012 Compact CWE Series Installation Operation Maintenance Manual Air Technology Systems Inc NOTES...

Page 38: ...Mar 2012 Compact CWE Series Installation Operation Maintenance Manual Air Technology Systems Inc...

Page 39: ...Load Amps FOB Freight on Board HACR Heating Air Conditioning Refrigeration HP Horse Power Hz Hertz IAQ Indoor Air Quality in w g Inches of Water Gauge kVA Kilo Volt Amps kW Kilowatt MAX CKT BKR Maxim...

Page 40: ...t CWE Series Installation Operation Maintenance Manual Air Technology Systems Inc OZZ0003 Rev E March 2012 Compact CWE Series Installation Operation and Maintenance Specifications are subject to chang...

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