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10 

      Operating Instructions: DME04 

Section IV – Unit Maintenance 

 
The following servicing checklist indicates the operations to be performed 
and the respective intervals to be observed. Maintenance intervals are 
defined as: 
 
 

W = Every 50 service hours, at least weekly 

 

A = Every 1000 service hours, at least annually 

 

● = Standard maintenance interval 

Maintenance Checklist 

 

Chassis and Superstructure 

W  A 

1  Check labels are legible and complete 

●  ● 

2  Inspect the unit for damage and that it is in good condition 

●  ● 

3  Check chassis and screw connections for damage 

  ● 

4  Check guarding 

●  ● 

   

 

 

Rotation  

W  A 

1  Check gearbox for wear and damage 

  ● 

2  Check drive belts for wear and damage 

  ● 

3  Check bearings for wear and damage 

  ● 

4  Check drive wheels for wear and damage 

  ● 

 

Agreed Performance Level 

W  A 

Carry out a test run with rated load, if necessary with customer 
specified load 

  ● 

 

Electrical System 

W  A 

Check electric wiring for damage (insulation damage, 
connections). Make sure wire connections are secure 

  ● 

2  Check emergency stop and control box controls 

●  ● 

3  Check contactors and/or relays 

  ● 

4  Check operation of door switches 

●  ● 

 

OPERATORS SHOULD REPORT ANY DEFECTS ON THE MIXER TO THE 

APPROPRIATE PERSON 

Consumables 

If the belts show excessive wear they should be replaced. Replacement parts 
are available from STS. 
 

Summary of Contents for DME04

Page 1: ...Operating Instructions DME04 230V Electric Drum Mixer Bespoke Handling Equipment Ltd Leedstown Hayle Penzance TR27 6DS E mail sales sts trolleys co uk Tel 44 0 1736 851050 Fax 44 0 1736 851023...

Page 2: ...the Mixer 6 Loading the Drum 6 Operating the Mixer 7 Setting the Operation Timer 8 Safety Features 8 Troubleshooting 9 Section IV Unit Maintenance 10 Maintenance Checklist 10 Consumables 10 Technical...

Page 3: ...rity approval does not however constitute the manufacturer s approval Safety Regulations for the Operation of the Unit Operator authorisation The unit may only be used by suitably trained personnel wh...

Page 4: ...cted the controls of the mixer should be used to stop the rotation before the doors are opened If a door is opened whilst the unit is mixing will stop There is a small amount of time where the rollers...

Page 5: ...on a lorry or trailer The lorry trailer must have fastening rings Use only tension belts or tie down straps or with sufficient strength Lifting the Unit Requirements Gearbox cover removed Tools and M...

Page 6: ...button has been incorporated which will rapidly cut out all the electrical functions when pressed If the doors are opened whilst the unit is operating the mixer will stop to ensure the safety of the...

Page 7: ...The unit is fitted with 4 screw feet The lock nut can be tightened to lock the feet in place Ensure that the mixing unit is level before use Plug the mains lead into a suitable 230V power supply Ensu...

Page 8: ...ixer timer is initially set for 30 minutes if you wish to adjust the mix time follow the instructions for Setting the Operation Timer The green rotation light 7 will illuminate whilst mixing The timer...

Page 9: ...ixing time in hours and minutes Press the set button 1 to confirm the mixing time The mixing time figures should now stop flashing Safety Features There is an emergency stop button 9 on top of the pan...

Page 10: ...der for STS to be able to react quickly and specifically to the fault the follow information is essential Mixer serial number Description of error Mixer product name Current location Company Mixer doe...

Page 11: ...r damage 4 Check guarding Rotation W A 1 Check gearbox for wear and damage 2 Check drive belts for wear and damage 3 Check bearings for wear and damage 4 Check drive wheels for wear and damage Agreed...

Page 12: ...11 Operating Instructions DME04 Technical Specification SWL 4 x 20kg Net Mass 260kg System Voltage 230V Nominal Power 550W Max Noise Level 79dbA Drum Range 4 x 10L Drums...

Page 13: ...tteries fuels and electronic and electrical systems must be observed The mixer must only be disassembled by trained personnel Safety Tests to be performed at Intervals and after Unusual Incidents Perf...

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