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Stryker FL26E, Maintenance Manual

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Stryker FL26E Maintenance Manual Download Page 40

Maintenance Manual

 

 

40 

4.4  BASE MAINTENANCE PROCEDURES 

BRAKE/STEER PEDAL REPLACEMENT 

Required Tools:

 

1/2" Socket Wrench 

Soft Hammer 

Procedure: 

1.  Fully raise the bed. 
2.  Unplug the bed power cord from the wall outlet. 
3.  Remove the optional 5th wheel hood. 

N

N

O

O

T

T

E

E

 

 

Be sure to replace the hood properly by matching the hood and the base Velcro strips. 

4.  Position the brake/steer pedal to neutral. 
5.  Using a 1/2" socket wrench, remove the two bolts (A) holding the 5th wheel support on the 

side of the defective pedal and lay the support down. Recuperate the molded spacer (B). 

6.  Using a soft hammer, remove the pedal from the activation lever shaft. 
7.  Reverse the above steps to install the new pedal. 

A 

B 

C 

A 

B 

D

E 

F 

F 

G 

Figure 4.4A 

Summary of Contents for FL26E

Page 1: ...S Canada 1 888 233 6888 United Sates 1 800 327 0770 Outside Canada and the United States Contact your local representative 72 0795E REV A January 2006 F15 44 B Printed in Canada MAINTENANCE MANUAL ELECTRIC MED SURG BED Model FL26E ...

Page 2: ......

Page 3: ...l Maintenance Procedures 17 Head End Siderail Assembly Replacement 17 Foot End Siderail Assembly Replacement 18 Foot End Rail Replacement 19 Head End Rail Replacement 20 Siderail Mechanism Transfer Plate Replacement 20 Foot End Siderail Mechanism Replacement 20 Head End Siderail Mechanism Replacement 20 Siderail Outer Control Panel Membrane Replacement 21 Siderail Inner Control Panel Speakerphone ...

Page 4: ...witch Replacement 38 Micro Switch Attached to the Head Section Lever 38 Micro Switch Attached to the Frame 39 CPR Activation Cable Replacement 39 CPR Pneumatic Cylinder 39 4 4 Base Maintenance Procedures 40 Brake Steer Pedal Replacement 40 5th Wheel Caster Replacement 41 5th Wheel Assembly Replacement 41 5th Wheel Swing Arm Assembly Replacement 42 Bed Caster Replacement 43 Brake Rod Replacement 44...

Page 5: ...x Bed Height 14 to 29 36 to 73 7 cm Fowler Angle 0 to 62 Knee Gatch Angle W Auto Contour W o Auto Contour 0 to 24 0 to 32 Trendelenburg Reverse Trendelenburg 14 to 14 Electrical Requirements all electrical requirements meet CSA C22 2 NO 601 1 UL 60601 1 and IEC 60601 2 38 specifications 100V 50 60Hz 7 5A Two 250V 10A Fast Acting Fuses 120V 50 60Hz 4 0A 9 8A w 120V Optional Auxiliary Outlet Two 250...

Page 6: ...ly important that all service personnel always use adequate static protection when servicing the electronic components of the bed Static Protection Equipment The necessary equipment for a proper static protection is 1 static wrist strap 1 grounding plug 1 test lead with a banana plug on one end and an alligator clip on the other Static Protection Procedure 1 Unplug the bed power cord from the wall...

Page 7: ... serial plate write down the serial number A From the manufacturer s nameplate write down the bed model B the production number C and the Customer s Guide number D Consult the parts lists and the drawings contained in the Parts List Manual included in the Customer s Guide to identify the defective part Write down the name of the part and its part number and the problem encountered while using the ...

Page 8: ...ill file a freight claim with the appropriate carrier for damages incurred Claims will be limited in amount to the actual replacement cost In the event that this information is not received by Stryker within the fifteen 15 day period following the delivery of the merchandise or the damage was not noted on the delivery notice at the time of receipt the customer will be responsible for payment of th...

Page 9: ...ING BEDS Hand wash all surfaces of the bed with a soft cloth moistened with a solution of lukewarm water and a mild detergent Wipe the bed clean and dry thoroughly to avoid build up of cleaning solution MATTRESS CARE Inspect the mattress after each use Discontinue use if any cracks or rips which may allow fluid to enter the mattress are found in the mattress cover Failure to properly clean the mat...

Page 10: ...gee Cord Procedure Head and Thigh Actuators 1 Fully raise the bed and apply the brakes 2 Fully raise the head section and flatten the thigh section to expose maximum screw threads on both actuators Lower the four siderails 3 Unplug the power cord from the wall outlet 4 Lift and fold back the foot section toward the head end of the bed Secure its position using a bungee cord 5 Using a Phillips scre...

Page 11: ...the bed completely and apply the brakes Fully raise the head section Raise the head siderails and lower the foot siderails 2 Unplug the power cord from the wall outlet 3 Lift and fold back the foot section toward the head end of the bed Secure its position using a bungee cord 4 Using a brush apply grease on the threads through the dust tube side openings of both Hi Lo actuators Make sure the greas...

Page 12: ...ion Verify the CPR emergency release optional using both CPR release handles raise the Fowler fully up and using the CPR handle lower the Fowler gradually to flat position by pulling holding and releasing the handle several times Ensure the Knee Gatch if raised also starts flattening when the Fowler is completely down Following the complete lowering of the Fowler wait approximately 30 seconds the ...

Page 13: ...iliary Power Outlet QDF9025 OL250029 Hi Lo Actuator 80 6000 OL260003 Head Section Actuator 80 6001 OL260003 Thigh Section Actuator 80 6002 OL260003 Toroidal Transformer International Series Bed QDF4 1160 OL260004 Control Board Stand Off Pins QP23 0258 OL260003 Strain Relief Bushing QDF9541 OL260003 04 Foot Board Components Foot End Control Panel Membrane QDF26 0015 L26 004 Head Foot Board Leg Cap ...

Page 14: ...dle Cable QDF19 0354 L25 019 Hi Lo Mechanism Components Right Stub Acme Nut QP13 0677 05 L25 006 Nut Support QPA25 0380 L25 006 Base Components 6 Caster w Locking Mechanism R25 0388 OL250011 12 6 Caster w o Locking Mechanism R25 0493 OL250011 Directional 5th Wheel RL5 OL250045 Right Caster Cover QP25 0022 L25 004 Left Caster Cover QP25 0039 L25 004 Brake Steer Pedal QP25 0518 11 L25 020 Miscellane...

Page 15: ...under the mattress support Check points of the No power to bed problem described above No Fowler up or down motion when the siderail command is used the foot end command is used Is the Fowler lockout activated LED padlock on If so deactivate it Is the total lockout activated LED padlock on If so deactivate it Is the cable of the siderail control panel properly connected to the bed connector under ...

Page 16: ...uto Contour motion Is the Knee Gatch or total lockout activated LED padlock on If so deactivate it Check and replace if needed see page 37 the two Auto Contour limit switches Improper operation of the CPR positioning Knee Gatch does not lower and or the Fowler actuator does not reset Check and replace if needed see pages 38 the two CPR limit switches Nurse call signal does not reach the nurse desk...

Page 17: ...Extension Torque Wrench Cutting Pliers Procedure 1 Fully raise the bed and apply the brakes 2 Fully raise the head section and raise the siderail needing repair 3 Unplug the bed power cord from the wall receptacle 4 Using cutting pliers cut the two cable ties holding the siderails cables Loosen the lock ring A and unplug the siderail control cable 5 Using a 1 2 socket wrench with a 6 extension rem...

Page 18: ... the bed 4 Using a 1 2 socket wrench with a 6 extension remove the four thread rolling bolts A holding the siderail assembly to the support and remove the assembly Support the siderail assembly while removing the last bolts N NO OT TE E Once removed the thread rolling bolts must be first screwed in manually before tightening them to a 130 lbf in 14 7 N m torque using a torque wrench 5 Reverse the ...

Page 19: ...ce they are removed We recommend that you have replacement stickers at hand see Recommended Spare Parts on page 13 4 Using a Phillips screwdriver remove the eight screws D holding the cover to the siderail and remove the cover The eight screws D used to hold the siderail cover cannot be used more than once because their Scotch Grip coating is less efficient once they have been tightened and remove...

Page 20: ...above steps to install the new transfer plate 6 Test the siderail for proper operation before returning the bed to service FOOT END SIDERAIL MECHANISM REPLACEMENT Required Tools Small Slotted Head screwdriver Bungee Cord Phillips Screwdriver 3 16 Allen Key 1 2 Socket Wrench Torque Wrench Medium Strength Thread Locker Procedure 1 Follow steps 1 to 7 of the foot end rail replacement procedure on pag...

Page 21: ...ot reuse the self sticking parts removed since their self adhesive coating considerably looses its efficiency once they are removed We recommend that you have replacement stickers at hand see Recommended Spare Parts on page 13 4 Using a Phillips screwdriver remove the eight screws D holding the cover to the siderail and remove the cover The eight screws D used to hold the siderail cover cannot be ...

Page 22: ...th thread locker on the screw threads before replacing the screws 6 While supporting the rail remove the two last screws and the bungee cord 7 Lift the siderail pass it over the siderail arms and lay it on the mattress support while gently pulling on the cables see opposite illustration 8 Using a Phillips screwdriver remove the six screws H holding the aluminum structure to the siderail 9 Grasp an...

Page 23: ...ticking membrane Proceed gently when inserting the screwdriver under the membrane to avoid scratching the molded board 4 Pull gently on the membrane cable to free the membrane connector from the foot board opening 5 Disconnect the membrane and connect the new membrane Slide the membrane tail back in the foot board opening and stick the membrane on the foot board N NO OT TE E Be careful not to stic...

Page 24: ...head end of the bed Secure its position using a bungee cord 5 Using a Phillips screwdriver remove the two side mattress retainers A and the foot end mattress retainer B and install them on the new foot section Note the position of the foot mattress retainer before removing it Replace the foot section to horizontal position 6 Using a 1 2 wrench remove the two locknuts washers shoulder spacers bolts...

Page 25: ...on Install the activator on the new thigh section 8 Reverse the above steps to install the new thigh section 9 Test the Knee Gatch as well as the Auto Contour before returning the bed to service SEAT SECTION REPLACEMENT Required Tools 1 2 Socket Wrench w 3 Extension 1 2 Wrench Phillips Screwdriver Procedure N NO OT TE E Unless otherwise indicated refer to figure 4 3A on page 24 for the illustratio...

Page 26: ...manually before tightening them to a 130 lbf in 14 7 N m torque using a torque wrench 6 Using side cutters remove the cable ties holding the cables on each side of the head section structure as well as the cable ties holding the CPR micro switch cables 7 Using a 1 2 wrench remove the nuts shoulder spacers bolts J holding the head section to the stabilizers Lower the stabilizer 8 Plug in the bed an...

Page 27: ...Tools Long Nose Pliers Phillips Screwdriver Pliers Side Cutters Small Slotted Head Screwdriver Procedure 1 Fully raise the bed and apply the brakes Fully raise the Knee Gatch 2 Unplug the bed power cord from the wall outlet Figure 4 3B A B C D E F G H I J K J K M L M N N O O ...

Page 28: ...ts location 15 Reverse the above steps to install the new actuator Carefully read the following caution before hooking up the actuator tube to the head section lever arms It is of utmost importance that the course of the new head actuator be adjusted before hooking up its tube to the lower part of the head section lever An improper adjustment can damage the head section structure 16 To adjust the ...

Page 29: ...e bushing 12 Using a Phillips screwdriver remove the two screws H holding the retaining plate to the actuator support and remove the plate 13 Remove the two pivot pins I holding the actuator to the support To facilitate the removal of the pins insert a small slotted head screwdriver into the opening at the end of the actuator and push out the pins 14 Move the defective actuator toward the centre o...

Page 30: ...fully raise the Fowler 2 Position the alignment jigs on the floor right under the Hi Lo levers and lower the bed until the levers come to rest on the jigs see opposite illustration Use a 3 8 socket wrench with the 1 2 socket provided in the kit to lower a defective Hi Lo actuator until the lever rests on the jig 3 Unplug the bed power cord from the wall outlet 4 Disconnect the actuator cable and c...

Page 31: ...he Hi Lo lever The course of the new actuator must be adjusted prior to hooking it to the Hi Lo lever An improper adjustment can damage the Hi Lo mechanism 10 To adjust the new actuator proceed as follows A Once the new actuator cable is connected plug the bed power cord and press the bed down control until the actuator stops This will be the lower limit of the actuator course B Link the actuator ...

Page 32: ...remove it 5 Properly ground yourself see section 1 4 6 Using side cutters clip the cable ties B holding together the cables N NO OT TE E Carefully note the position and the gathering of the cables before clipping the cable tie 7 Remove all cables connected to the control board Note their location so they will be connected properly to the new board Refer to drawing OL260003 for the connecting posit...

Page 33: ...ALL CONTROL BOARD OPTIONAL REPLACEMENT Required tool Phillips Screwdriver Procedure 1 Fully raise the bed and apply the brakes 2 Unplug the bed power cord from the wall outlet 3 Remove the power cord from the power connector 4 Using a Phillips screwdriver remove the six screws A holding the cover to the head casing 5 Properly ground yourself see section 1 4 6 Once the screws are removed pivot the ...

Page 34: ...over to vertical position and remove using a Phillips screwdriver the two screws C holding the power connector to the cover 9 Press the connector clips and remove it from its location 10 Reverse the above steps to install the new power connector 11 Test that the bed is powered and that all controls operate properly before returning it to service POWER CONNECTOR FUSE REPLACEMENT Required Tool Small...

Page 35: ...olding the cover to the head casing Rotate the cover and lay it flat on the bottom of the casing see illustration on bottom of page 33 5 Properly ground yourself see section 1 4 6 Using a 1 2 socket wrench remove the nut washer A holding the transformer to the casing Disconnect the transformer cables and remove it N NO OT TE E Do not tighten the nut too much when replacing the transformer 7 Revers...

Page 36: ...just its position we will position the thigh section in such a way that the correct mounting adjustment will be easy to obtain Using the Knee Gatch down control slowly lower the thigh section until only a light contact remains between the activator D attached to the knee section and the switch push button E The replacement procedure will start from this point see opposite illustration 5 Unplug the...

Page 37: ... two screws G holding the support to the frame and remove the support 10 Remove the cable wires from the switch Note their location so they will be connected properly to the new switch 11 Using a 1 Phillips screwdriver remove the two screws H holding the micro switch to the support 12 Reverse the above steps to install the new micro switch 13 Test the Auto Contour positioning for proper operation ...

Page 38: ...f the Fowler actuator engaged or disengaged when the CPR emergency release is activated 5 Using a 1 Phillips screwdriver remove the two screws A holding the micro switch to the head section lever Recuperate the mounting plate B Remove the defective micro switch 6 Remove the cable wires from the micro switch Note the location of the wires so they will be connected properly to the new micro switch 7...

Page 39: ...er Remove the cable from the lever and recuperate the spring F Try as much as possible not to move the other cable from its position 6 Unscrew completely the two lock nuts G holding the other end of the defective cable to the CPR handle Remove the cable N NO OT TE E Make sure there is no free play at the CPR handle once the new cable is installed 7 Reverse the above steps to install the new cable ...

Page 40: ...E E Be sure to replace the hood properly by matching the hood and the base Velcro strips 4 Position the brake steer pedal to neutral 5 Using a 1 2 socket wrench remove the two bolts A holding the 5th wheel support on the side of the defective pedal and lay the support down Recuperate the molded spacer B 6 Using a soft hammer remove the pedal from the activation lever shaft 7 Reverse the above step...

Page 41: ...re reference points 1 Fully raise the bed 2 Unplug the bed power cord from the wall outlet 3 Remove the optional 5th wheel hood N NO OT TE E Be sure to replace the hood properly by matching the hood and the base Velcro strips 4 Position the brake steer pedal to neutral 5 Using a 1 2 socket wrench remove the two nuts shoulder spacers washers bolts C1 fig 4 4B page 43 holding the brake rods to the l...

Page 42: ...nt on the bed also remove the fasteners holding the other brake rod to the locking lever 6 Using a 1 2 socket wrench remove the two bolts A holding the right 5th wheel support to the base Lay the support down and recuperate the molded spacer B 7 Using two 1 2 wrenches remove the nut shoulder spacers bolt D holding the right torsion lever E to the lower part of the right counter lever 8 Using a 1 2...

Page 43: ...e rue ring cotter washer locking axle A linking the caster shaft to the locking lever and brake rod N NO OT TE E The shaft of a caster that is part of the braking mechanism must be properly oriented before mounting it to the base The opposite illustration shows the side of the shaft that should be facing the inside of the bed It is the side showing the largest hole below the cam in the neutral pos...

Page 44: ...oints 1 Fully raise the bed 2 Remove the optional 5th wheel hood N NO OT TE E Be sure to replace the hood properly by matching the hood and the base Velcro strips 3 Using a 1 2 wrench remove the nut shoulder spacer washer bolt C1 C2 holding each end of the brake rod 4 Remove the defective rod 5 Reverse the above steps to install the new brake rod 6 Test the brakes before returning the bed to servi...

Page 45: ...Appendix A Circuit Diagrams 45 ...

Page 46: ...Appendix A Circuit Diagrams 46 ...

Page 47: ...Appendix A Circuit Diagrams 47 ...

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