Stryker 220-200-000 Service Manual Download Page 25

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120

Connect 3-Wire Fan from
Ballast Fan to Control
Board connector J10
(BALLAST FAN).

Do not bend Control

Board!

• 3-Wire Fan

Cable from
Ballast Fan (3-
Pin 3-Wire)

• X8000 Control

Board (873)

130

Connect 4-Pin 4-Wire
Control Board/Ballast
Lamp Status Cable to
Control Board connector J4
(BALLAST FAN).

Do not bend Control

Board!

• Control

Board/Ballast
Lamp Status
Cable (4-Pin
4-Wire) (509)

• X8000 Control

Board (873)

140

Connect 6-Pin 4-Wire
Control Board/Ballast Lit-
Enable-Intensity Cable to
Control Board connector J3
(BALLAST ENABLE).

Do not bend Control

Board!

• Control

Board/Ballast
Lit-Enable-
Intensity Cable
(6-Pin 4-Wire)
(563)

• X8000 Control

Board (873)

150

Connect 5-Pin 5-Wire
Control Board/Display
Board Cable from Display
Board to Control Board
connector J12 (DISPLAY
BOARD).

Do not bend Control

Board!

• Control

Board/Display
Board Cable
(5-Pin 5-Wire)
(565)

• X8000 Control

Board (873)

Summary of Contents for 220-200-000

Page 1: ...SIONS REVISIONS REVISIONS REVISIONS LTR ECN LTR ECN NO NO DATE DATE APPROVED APPROVED LTR ECN LTR ECN NO NO DATE DATE APPROVED APPROVED A A ECO 104650 ECO 104650 02 28 07 02 28 07 A Infanger A Infanger B B C C D D E E F F G G H H J J K K L L M M N N P P R R T T U U V V W W Y Y Printing Instructions Printing Instructions 1 8 5 1 8 5 11 portrait 11 portrait 2 2 Front Front and and back back 3 3 Colo...

Page 2: ...X8000 Ligh X8000 Light Source t Source 220 200 000 220 200 000 2 20 00 07 7 0 02 2 w ww ww w s st tr ry yk ke er r c co om m 1 10 00 00 04 40 00 09 93 33 3 A A Service Guide Service Guide ...

Page 3: ...X8000 Ligh X8000 Light Source t Source 220 200 000 220 200 000 2 20 00 07 7 0 02 2 w ww ww w s st tr ry yk ke er r c co om m 1 10 00 00 04 40 00 09 93 33 3 A A Service Guide Service Guide ...

Page 4: ......

Page 5: ...oubleshooting 12 Error Code Deﬁnitions 13 Diagnosis 14 Control Board Diagrams 18 Repair Replacement 19 1 0 Chassis Cover 20 2 0 Control Board 21 3 0 Ballast 25 4 0 Bulb Mount Board 32 5 0 AC Inlet Board 35 6 0 Jaw Handle 38 7 0 LED power switch 39 8 0 Display Board 43 9 0 Front Panel Membrane 45 10 0 Shutter 47 11 0 Hot Mirror 49 12 0 Motor 51 13 0 Jaw Assembly 53 14 0 Integrating Rod 55 15 0 AC I...

Page 6: ...her authorized personnel 5 Ensure that the electrical installation of the relevant operating room complies with the applicable IEC CEC and NEC requirements Federal law United States of America restricts this device to use by or on order of a physician IMPORTANT SAFETY NOTICE Before operating or performing any maintenance or repairs on the X8000 Light Source read the user guide and service guide th...

Page 7: ... with or arising from the performance or use of its products a er unauthorized modiﬁcation or repair Required Skills Tools and Components e repair procedures described in this manual require a basic set of skills tools and replacement components Skills Stryker recommends diagnostic and repair procedures be performed by authorized qualiﬁed technicians with training or experience in the following Ba...

Page 8: ...ndby mode In Standby mode the X8000 will reduce light output to a minimum preventing the light cable from generating excessive heat Technical Speciﬁcations Electrical Primary 100 120 VAC 50 60 Hz 450 W 220 240VAC 50 60 Hz 450 W Fuses 2 5 0A 250V Dimensions Height 4 75 12 1 cm Width 12 5 31 8 cm Depth 16 8 42 7 cm Weight 16 0 lbs 7 3 kg Fiberoptic Cable Range 2 6 5 mm diameter Bulb Type 300 Watt Xe...

Page 9: ...7 Device Diagrams e individual components of the X8000 which are referred to throughout this manual are identiﬁed in the followingdiagrams Top Chassis Assembly ...

Page 10: ...8 Bottom Chassis Assembly ...

Page 11: ...9 ...

Page 12: ...start the bulb can damage the bulb and possibly the internal circuitry Replacing the Bulb Module Replace the bulb module when the LCD indicates 500 hours or when the bulb no longer suﬃciently illuminates the surgical site If possible replace the bulb module between surgical procedures Warning During operation the bulb and the housing around the bulb may be hot Wait at least three minutes for the b...

Page 13: ... with fuse s of the same value and rating Warning To help avoid the risk of ﬁre use only 5 0A 250V fuses 4 Reinstall the fuse holder Disposing of the X8000 is product is considered electronic equipment It must not be disposed of as unsorted municipal waste and must be collected separately Please contact the manufacturer or other authorized disposal company to decommission your equipment ...

Page 14: ... or too little light output Ensure the light cable is correctly engaged with the cable port Ensure the bulb has adequate bulb life remaining e bulb has a warranty of 500 hours Ensure the X8000 is in Run mode e Run LED should be illuminated If necessary press the Mode button to switch from Standby to Run If the unit remains in Standby 1 Ensure the light cable is correctly engaged with the cable por...

Page 15: ...gnosis section of this manual E 3 e bulb has higher than expected current or voltage applied to it Consult the Diagnosis section of this manual E 4 e bulb is kept oﬀ because the ballast fan is not working properly Consult the Diagnosis section of this manual E 5 e bulb is kept oﬀ because the bulb fan is not working properly Consult the Diagnosis section of this manual Blinking 500 e bulb has excee...

Page 16: ...act PD2 reads 3 3 volts if the door reed switches are closed If PD2 reads 0 volts Check if the reed switches on the bulb mount boards are soldered properly If necessary repair the soldering Check for shorts using the magnet on the reed switch Repair replace as necessary Check if the cable wire colors are correctly oriented Adjust as necessary PD3 reads 3 3 volts if the fans are functioning properl...

Page 17: ...d See the Repair Replacement section of this manual 4 Make sure that the 6 pin power cable from the ballast to the control board is connected If the power button lights up perform steps 1 3 If the power button still does not light up replace the control board See the Repair Replacement section of this manual E Fan does not run 1 If one or both fans are not working an E 4 ballast or E 5 bulb error ...

Page 18: ...2 error appears on the LCD display 1 Make sure that the bulb is lit and the light is on 2 Repeat diagnosis strategies B and C respectively J E 3 error appears on the LCD display 1 Probe TP13 with a multimeter If it reads 3 3 volts and E 3 still appears on the display replace the control board If the voltage on TP13 is low replace the ballast K E 4 error appears on the LCD display 1 Verify that the...

Page 19: ...ected to the switch itself 4 Make sure the shutter wheel is properly connected to the motor sha 5 Make sure the shutter wheel is not rubbing against the hot mirror holder 6 If the motor is rotating the shutter in the reverse direction when power is applied to the light source replace the motor 7 If the motor is hesitantly rotating the shutter back and forward then replace the motor 8 If the shutte...

Page 20: ...18 Control Board Diagrams ...

Page 21: ...case with all AC powered devices dangerous voltages are present If adequate safety precautions are not taken results may include damage to the equipment personal injury or death It is imperative that these procedures are approached only by trained technicians with proper equipment a er fully reading and understanding the steps involved Caution ESD Protection is required to perform this assembly Fa...

Page 22: ...igure Tools Needed Parts 10 Unscrew Chassis Cover from Chassis Torque setting of 5 Power Screwdriver Phillips 6 32 x 0 25 PH Ext Sems 2 198 X8000 Cover 407 X8000 Chassis 343 20 Remove Chassis Cover from Chassis X8000 Cover 407 X8000 Chassis 343 ...

Page 23: ...is 343 50 Unscrew U Bracket from Chassis as shown 4mm Nut Driver 2 56 Hex Nut 2 866 U Bracket 584 X8000 Chassis 343 60 Unscrew Control Board from lower Control Board mounts as shown Do not bend Control Board Power Screwdriver Phillips 6 32 x 5 16 PH Screw 4 102 X8000 Control Board 873 X8000 Chassis 343 70 Unscrew Control Board from Fan Support Remove Control Board from Unit Power Screwdriver Phill...

Page 24: ... Nut Driver 6 32 SS Nut 489 Fan Support 223 X8000 Chassis 343 100 Place new Control Board into Chassis and align with screw mounts on Chassis ﬂange Be careful not to hit the A C Inlet Board X8000 Control Board 873 X8000 Chassis 343 110 Connect 3 Wire Fan cable from Bulb Fan to Control Board connector J9 BULB FAN Do not bend Control Board 3 Wire Fan Cable from Bulb Fan 3 Pin 3 Wire X8000 Control Bo...

Page 25: ...ard Ballast Lamp Status Cable 4 Pin 4 Wire 509 X8000 Control Board 873 140 Connect 6 Pin 4 Wire Control Board Ballast Lit Enable Intensity Cable to Control Board connector J3 BALLAST ENABLE Do not bend Control Board Control Board Ballast Lit Enable IntensityCable 6 Pin 4 Wire 563 X8000 Control Board 873 150 Connect 5 Pin 5 Wire ControlBoard Display Board Cable from Display Board to Control Board c...

Page 26: ... Bulb Mount Board Cable from Bulb Mount Board to Control Board connector J14 BULB MOUNT BRD Do not bend Control Board Control Board Bulb Mount Board Cable 8 Pin 8 Wire 566 X8000 Control Board 873 180 Slide Chassis Cover onto Chassis until ﬂush with Chassis and secure X8000 Cover 407 X8000 Chassis 343 190 Screw Chassis Cover to Chassis Torque setting of 5 Power Screwdriver Phillips 6 32 x 0 25 PH E...

Page 27: ...ound Post A C Inlet Board Ballast Cable from bottom Ballast connector GND J103 Needlenose Pliers Ground Post AC Inlet Board Ballast Cable 587 X8000 Ballast 413 230 Unscrew black Ballast Bulb Cathode Cable from Ballast Power Screwdriver Phillips Ballast Bulb Anode Cable Assembly 568 X8000 Ballast 413 240 Unscrew red Ballast Bulb Anode Cable from Ballast Power Screwdriver Phillips Ballast Bulb Anode...

Page 28: ...er Screwdriver Phillips 6 32 x 5 16 PH Screw 1 102 X8000 Ballast 413 X8000 Chassis 313 270 Unscrew Ballast from rear le Chassis PEM as shown Power Screwdriver Phillips 6 32 x 5 16 PH Screw 1 102 X8000 Ballast 413 X8000 Chassis 313 280 Unscrew Ballast from rear right Chassis PEM as shown Remove the ballast from the unit Power Screwdriver Phillips 6 32 x 5 16 PH Screw 1 102 X8000 Ballast 413 X8000 C...

Page 29: ...allast Lamp Status Cable from original Ballast X8000 Ballast 413 Control Board Ballast Lamp Status Cable Assembly 4 Pin 509 310 Remove Control Board Ballast Lit Enable Intensity Cable from original Ballast X8000 Ballast 413 Control Board Ballast Lit Enable IntensityCable 6 Pin 4 Wire 563 320 Get New Ballast Remove the Ballast from metal shielded bag and place on ESD safe mat X8000 Ballast 413 ...

Page 30: ...413 Control Board Ballast Lit Enable IntensityCable 6 Pin 4 Wire 563 350 Attach Control Board Ballast Lamp Status Cable 509 to Ballast Connector J504 X8000 Ballast 413 Control Board Ballast Lamp Status Cable Assembly 4 Pin 509 360 Attach Blue lead of AC Inlet Board Ballast Cable 571 to top Ballast connector HOT J101 Flat end of connector should face in towards Ballast Needlenose Pliers X8000 Balla...

Page 31: ...able Assembly 571 380 Place and align Ballast onto Chassis PEM s with Heat Sink towards outside of Chassis X8000 Ballast 413 X8000 Chassis 343 390 Screw Ballast to rear right Chassis PEM as shown Power Screwdriver Phillips 6 32 x 5 16 PH Screw 1 102 X8000 Ballast 413 X8000 Chassis 343 400 Screw Ballast to rear le Chassis PEM as shown Power Screwdriver Phillips 6 32 x 5 16 PH Screw 1 102 X8000 Ball...

Page 32: ...X8000 Chassis 313 430 Attach green Ground Post A C Inlet Board Ballast Cable to bottom Ballast connector GND J103 Flat end of connector should face in towards Ballast Needlenose Pliers Ground Post AC Inlet Board Ballast Cable 587 X8000 Ballast 413 440 Screw red Ballast Bulb Anode Cable from forward Banana Plug to Ballast connector J602 LAMP Screw Cable ﬂat side down Torque setting of 3 Power Screw...

Page 33: ...st Bulb Anode Cable Assembly 568 X8000 Ballast 413 460 Reconnect all the cables to the Control Board procedure 2 0 seq 120 170 470 Slide Chassis Cover onto Chassis until ﬂush with Chassis and secure X8000 Cover 407 X8000 Chassis 343 480 Screw Chassis Cover to Chassis Torque setting of 5 Power Screwdriver Phillips 6 32 x 0 25 PH Ext Sems 2 198 X8000 Cover 407 X8000 Chassis 343 ...

Page 34: ...b Mount Board Cable from Bulb Mount Board X8000 Stepper Motor 341 X8000 Horizontal Bulb Mount Board Assembly 279 A C Inlet Board Bulb Mount Board Cable 572 510 Unscrew Bulb Mount Board Assembly from Chassis PEM s Remove old Bulb Mount Board from unit Power Screwdriver Phillips 6 32 x 5 16 PH Screw 4 102 X8000 Horizontal Bulb Mount Board Assembly 279 X8000 Rail Plate 329 520 Remove ermal Switch Gua...

Page 35: ... Screws 2 448 ermal Switch Guard 596 550 Get new Bulb Mount Board Screw Bulb Mount Board Assembly to Chassis PEM s above Rail Plate until secure Power Screwdriver Phillips 6 32 x 5 16 PH Screw 4 102 X8000 Horizontal Bulb Mount Board Assembly 279 X8000 Rail Plate 329 560 Plug Stepper Motor connector into Bulb Mount Board connector J2 as shown Also plug in A C Inlet Board Bulb Mount Board Cable 572 ...

Page 36: ... until ﬂush with Chassis and secure X8000 Cover 407 X8000 Chassis 343 580 Screw Chassis Cover to Chassis Insert Bulb back in unit Torque setting of 5 Power Screwdriver Phillips 6 32 x 0 25 PH Ext Sems 2 198 X8000 Cover 407 X8000 Chassis 343 ...

Page 37: ... from A C Inlet Board A C Inlet Board 121 610 Unscrew A C Inlet Board from Chassis PEM s Remove AC Inlet board and AC Inlet Shield from unit Power Screwdriver Phillips 6 32 x 5 16 PH Screw 3 102 A C Inlet Board 121 X8000 Chassis 343 AC Inlet Shield 014 620 Get new A C Inlet Board Remove A C Inlet Board from metal shielded bag and place on ESD safe mat A C Inlet Board 121 ...

Page 38: ...rd Ballast Cable from Ballast to A C Inlet Board connector J3 BALLAST A C Inlet Board Ballast Cable 3 Pin 2 Wire 571 A C Inlet Board 121 650 Connect green A C Inlet Board Ballast Ground Post Cable from Ballast to A C Inlet Board connector J4 GND A C Inlet Board Ballast Ground Post Cable 1 Wire 571 A C Inlet Board 121 660 Connect 3 Pin 2 Wire A C Inlet Board Bulb Mount Board Cable to A C Inlet Boar...

Page 39: ...oard Cable 8 Pin 8 Wire 566 Bulb Mount Board 279 680 Slide Chassis Cover onto Chassis until ﬂush with Chassis and secure X8000 Cover 407 X8000 Chassis 343 690 Screw Chassis Cover to Chassis Insert Bulb back in unit Torque setting of 5 Power Screwdriver Phillips 6 32 x 0 25 PH Ext Sems 2 198 X8000 Cover 407 X8000 Chassis 343 ...

Page 40: ...ew 002 Jaw Handle 554 Jaw Handle Key 641 X8000 Pinion Sha 298 710 Place small amount of Loctite 222 onto threaded sha of new Jaw Handle then place Jaw Handle onto Jaw Handle Key and Pinion Sha as shown and screw into place until secure Make sure that Loctite does not get on the plastic of Jaw Handle or damage can occur 1 16 Hex Wrench Loctite 222 6 x FLPT SS BLK Set Screw 002 Jaw Handle 554 Jaw Ha...

Page 41: ...on Sha procedure 6 0 seq 700 740 Remove Jaw Handle Key from Pinion Sha groove Jaw Handle Key X7000 641 X8000 Pinion Sha 298 750 Unsnap Front Panel from Chassis as shown X8000 Front Panel 337 X8000 Chassis 343 760 Unplug Control Board Display Board Cable 565 from Display Board connector J20 Control Board Display Board Cable Assembly 5 Pin 5 Wire 565 X8000 Display Board 336 ...

Page 42: ...000 3mm LED 594 Power Button 226 790 Get new 3mm LED Insert 3mm LED into rear of Power Button and push forward until it stops X8000 3mm LED 594 Power Button 226 800 Plug 3mm LED connector into Display Board connector as shown Dress LED wires neatly against Front Panel Connect LED connector with metal pins facing up X8000 3mm LED 594 Display Board 336 ...

Page 43: ...ly 5 Pin 5 Wire 565 X8000 Display Board 336 820 Snap Front Panel to Chassis as shown X8000 Front Panel 337 X8000 Chassis 343 830 Insert Jaw Handle Key into Pinion Sha groove Jaw Handle Key X7000 641 X8000 Pinion Sha 298 840 Attach Jaw Handle onto Jaw Handle Key and Pinion Sha procedure 6 0 seq 710 850 Slide Chassis Cover onto Chassis until ﬂush with Chassis and secure X8000 Cover 407 X8000 Chassis...

Page 44: ...42 860 Screw Chassis Cover to Chassis Torque setting of 5 Power Screwdriver Phillips 6 32 x 0 25 PH Ext Sems 2 198 X8000 Cover 407 X8000 Chassis 343 ...

Page 45: ...t Panel Overlay Cable Display Board 336 900 Unplug Beam Sensor ESST Display Board Cable from Display Board connector J17 as shown Beam Sensor ESST Display Board Cable 573 Display Board 336 910 Unsnap Display Board from Front Panel as shown Remove Display Board from unit Display Board 336 Front Panel Assembly 920 Peel oﬀ LCD Cover and snap on new Display Board to Front Panel with LCD facing out of ...

Page 46: ...or ESST Display Board Cable 573 Display Board 336 940 Plug Front Panel Overlay Cable into Display Board connector J20 Tuck ribbon under Display Board to protect from abrasion from Jaw Assembly Front Panel Overlay Cable Display Board 336 950 Complete the reassemble of the unit procedure 7 0 seq 800 860 ...

Page 47: ...ont Panel Front Panel Membrane 292 X8000 Front Panel 337 1000 Pull Front Panel Membrane cable through Front Panel as shown Front Panel Membrane 292 X8000 Front Panel 337 1010 Get new Front Panel Membrane Peel adhesive backing oﬀ Front Panel Membrane Ensure 2nd Backing Piece behind ﬂex cable is removed Front Panel Membrane 292 1020 Pass Front Panel Membrane cable through Front Panel as shown Leave ...

Page 48: ...acking is secure Check alignment before securing Once it is on the front panel it cannot be adjusted Front Panel Membrane 292 X8000 Front Panel 337 1040 Reinstall Display Board and cables procedure 8 0 seq 920 940 1050 Complete the assemble of the unit procedure 7 0 seq 800 860 ...

Page 49: ...41 1080 Slide Shutter oﬀ sha with cutout passing over the rail plateprotrusion 1090 Place new Shutter onto Stepper Motor and screw into burr hole on Motor sha until secure Start screw in Shutter before mounting to Motor Slide Shutter on sha with cutout passing over the rail plate protrusion 1 16 Hex Wrench Loctite 290 6 32 x 1 8 Socket HD Set Screw 001 X8000 Shutter 577 X8000 Stepper Motor 341 110...

Page 50: ...rt Bulb back Chassis Insert Bulb back in unit in unit Torque setting of 5 Torque setting of 5 Power Power Screwdriver Screwdriver Phillips Phillips 6 32 6 32 x x 0 25 0 25 PH PH Ext Sems 2 Ext Sems 2 198 198 X8000 X8000 Cover Cover 407 407 X8000 X8000 Chassis Chassis 343 343 ...

Page 51: ...w 2 344 344 Hot Hot Mirror Mirror Holder 632 Holder 632 X8000 X8000 Motor Motor Mount 339 Mount 339 1150 1150 Remove Hot Mirror from Remove Hot Mirror from Hot Mirror Holder Hot Mirror Holder X8000 X8000 Hot Hot Mirror 576 Mirror 576 Hot Hot Mirror Mirror Holder 632 Holder 632 1160 1160 Place new Hot Mirror in Place new Hot Mirror in Hot Mirror Holder Hot Mirror Holder Handle Hot Mirror Handle Hot...

Page 52: ...d secure Chassis and secure X8000 X8000 Cover Cover 407 407 X8000 X8000 Chassis Chassis 343 343 1200 1200 Screw Chassis Cover to Screw Chassis Cover to Chassis Insert Bulb back Chassis Insert Bulb back in unit in unit Torque setting of 5 Torque setting of 5 Power Power Screwdriver Screwdriver Phillips Phillips 6 32 6 32 x x 0 25 0 25 PH PH Ext Sems 2 Ext Sems 2 198 198 X8000 X8000 Cover Cover 407 ...

Page 53: ... 279 1240 Unscrew Stepper Motor from Motor Mount Power Screwdriver Phillips M2 5 x 8 mm PH Head Screw 4 071 X8000 Stepper Motor 341 X8000 Motor Mount 339 1250 Get new Stepper Motor Screw in new Stepper Motor to Motor Mount Make sure the Motor wire pointed towards outside of Chassis Power Screwdriver Phillips M2 5 x 8 mm PH Head Screw 4 071 X8000 Stepper Motor 341 X8000 Motor Mount 339 1260 Plug St...

Page 54: ...e Chassis Cover onto Chassis until ﬂush with Chassis and secure X8000 Cover 407 X8000 Chassis 343 1290 Screw Chassis Cover to Chassis Insert Bulb back in unit Torque setting of 5 Power Screwdriver Phillips 6 32 x 0 25 PH Ext Sems 2 198 X8000 Cover 407 X8000 Chassis 343 ...

Page 55: ...unit procedure 7 0 seq 730 770 1340 Unscrew Lower Integrating Rod Holder from Motor Mount Screwdriver Phillips 2 56 x FH PH Screw 2 645 X8000 Motor Mount 339 Lower Integrating Rod Holder 276 1350 Unscrew Jaw Assembly from front of Chassis Remove Jaw Assembly Power Screwdriver Phillips 6 32 x 3 8 PH Screw 4 441 Completed X8000 Jaw Assembly X8000 Chassis 343 1360 Get new Jaw Assembly Screw Lower Int...

Page 56: ... visible on Chassis threads Q Tips Loctite 290 Power Screwdriver Phillips 6 32 x 3 8 PH Screw 4 441 Completed X8000 Jaw Assembly X8000 Chassis 343 1380 Reinstall Hot Mirror Holder procedure 11 0 seq 1170 1390 Reinstall the Shutter procedure 10 0 seq 1080 1090 1400 Complete the assembly of the unit procedure 7 0 810 860 ...

Page 57: ...nch 2 56 x 0 250 Socket HD Screw 2 344 Upper Integrating Rod Holder 277 1440 Slide new Integrating Rod into Lower Integrating Rod Holder and push forward until ﬂush with end of Holder Do Not Touch Ends Make sure new Rod has no chips X8000 Integrating Rod 314 Lower Integrating Rod Holder 276 1450 Salvage silicone strip from original assembly unless adhesive on strip is longer aﬀective Replace if ne...

Page 58: ...Lower Integrating Rod Holder Ensure Integrating Rod is ﬂush with end of Lower Integrating Rod Holder 5 64 Hex Wrench 2 56 x 0 250 Socket HD Screw 2 344 Upper Integrating Rod Holder 277 1470 Complete assembly of the unit procedure 13 0 seq 1360 1400 ...

Page 59: ...q 230 280 1510 Remove Ground Post Cable from outermost single ﬂange of A C Inlet Filter X8000 Ground Post Cable 591 A C Inlet Filter 575 1520 Remove A C Filter AC Inlet Board Cables from A C Inlet Filter A C Filter AC Inlet Board Cable 570 A C Inlet Filter 575 1530 Unscrew A C Inlet Filter from Chassis A C Inlet Filter Tightening Tool Nut Driver 4 40 SS B KEP Nuts 2 484 A C Inlet Filter 575 X8000 ...

Page 60: ... SLO BLO Fuse 2 435 A C Inlet Filter 575 1560 Screw new A C Inlet Filter to Chassis with single prong facing out of Chassis as shown Attach lower nut ﬁrst A C Inlet Filter Tightening Tool Nut Driver 4 40 SS B KEP Nuts 2 484 A C Inlet Filter 575 X8000 Chassis 343 1570 Attach A C Filter AC Inlet Board Cable to A C Inlet Filter with Blue Wire on top ﬂange and Brown Wire on bottom ﬂange Flat side of C...

Page 61: ...let Filter by running Cable under Ballast Duct Flat side of Green Cable should face out of Chassis X8000 Ground Post Cable 591 A C Inlet Filter 575 1590 Reinstall Ballast procedure 3 0 seq 380 450 1600 Reinstall Control Board and Chassis Cover procedure 2 0 seq 100 190 ...

Page 62: ... Rivets 4 816 Ballast Duct 326 3 Wire Fan 507 1630 Unscrew nuts from Ballast side PEM s Remove connector from control board and remove fan 11 32 Wrench 8 32 KEP Nuts 3 491 3 Wire Fan 507 Fan Duct 498 X8000 Chassis 343 1640 Place new 3 Wire Fan onto Ballast side onto Chassis PEM s with sticker facing out of Chassis and plug connector into control board Looking from the rear of the chassis wire shou...

Page 63: ...re Ballast Duct to 3 Wire Fan on Ballast side using Nylon Snap Rivets Turn Chassis on side to set rivets in place It may help to use Needlenose Pliers for hard to reach spaces Needlenose pliers Nylon Snap Rivets 4 816 Ballast Duct 326 3 Wire Fan 507 1670 Connect 3 Wire Fan from Ballast Fan to Control Board connector J10 BALLAST FAN Do not bend Control Board 3 Wire Fan Cable from Ballast Fan 3 Pin ...

Page 64: ...ntrol Board 873 1710 Use a screwdriver to pop rivets on the bulb duct free and remove duct Flathead Screwdriver Nylon Snap Rivets 4 816 Bulb Duct 325 3 Wire Fan 507 1720 Remove nuts from PEMs and remove fan 11 32 Wrench 8 32 KEP Nuts 3 491 3 Wire Fan 507 Fan Duct 498 X8000 Chassis 343 1730 Remove wire tie securing 3 Wire Fan cable from Bulb Fan to Separator as shown Remove Fan and get new Fan Cabl...

Page 65: ...y over tightening Leave lower inside nut oﬀ Use Loctite 290 on standoﬀs Loctite 290 11 32 Wrench 8 32 KEP Nuts 3 491 3 Wire Fan 507 Fan Duct 498 X8000 Chassis 343 1760 Connect 3 Wire Fan cable from Bulb Fan to Control Board connector J9 BULB FAN Do not bend Control Board 3 Wire Fan Cable from Bulb Fan 3 Pin 3 Wire X8000 Control Board 873 1770 Secure 3 Wire Fan cable from Bulb Fan to Separator as s...

Page 66: ... until ﬂush with Chassis and secure X8000 Cover 407 X8000 Chassis 343 1790 Screw Chassis Cover to Chassis Insert Bulb back in unit Torque setting of 5 Power Screwdriver Phillips 6 32 x 0 25 PH Ext Sems 2 198 X8000 Cover 407 X8000 Chassis 343 ...

Page 67: ...lear 4 All connectors should be properly oriented with no visible gaps 5 All surfaces should be smooth and free of scratches or dents Bulb Inspection 1 e bulb should be clean with no ﬁngerprints cracks or thermal paste compound on the glass surface 2 Verify that the serial number is above the handle on the bulb 3 Tighten the female connectors with the torque wrench set to 18 in lbs 4 e bulb module...

Page 68: ...e button multiple times to go once all the way from either 0 to 100 or 100 to 0 e brightness display should increase or decrease without skipping Door Switch Test 1 Open the bulb side door and verify that the bulb turns oﬀ the light source goes into standby the standby LED is lit and the LED display reads standby with the current brightness setting in the upper right hand corner 2 Close the bulb s...

Page 69: ...nd or internal damage can occur Warranty is Stryker Endoscopy product is warranted to the original purchaser to be free from defects in material and workmanship for the following times One year following shipment is warranty extends to all purchases and is limited to the repair or replacement of the product without charge when returned in the original shipping case to Stryker Endoscopy 5900 Optica...

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