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Strautmann Plus 70, Translation Of The Original Operating Instructions

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Strautmann Plus 70 Translation Of The Original Operating Instructions Download Page 1

 

 

 

 

V 152 10 11 

Rev.: END 

 

Operating instructions 

(Translation of the original) 

 

PP 1207, PP 1208, PP 1208 L and Plus 

70 

 

 

 

Strautmann 

 

Umwelttechnik GmbH 

Auf dem Haarkamp 22 

49219 Glandorf, Germany 

 

Summary of Contents for Plus 70

Page 1: ...V 152 10 11 Rev END Operating instructions Translation of the original PP 1207 PP 1208 PP 1208 L and Plus 70 Strautmann Umwelttechnik GmbH Auf dem Haarkamp 22 49219 Glandorf Germany...

Page 2: ...details Company name Order no Site Manufacturer s address Company name Strautmann Umwelttechnik GmbH Street Auf dem Haarkamp 22 Location 49219 Glandorf Germany Telephone no 49 0 54 26 80 777 0 Fax no...

Page 3: ...ription of the protective equipment 2 4 2 5 1 Location of the Emergency Stop devices 2 4 2 5 2 Safety equipment on the gantry press 2 4 2 6 Labels and signs on the gantry press 2 5 2 7 Labels and sign...

Page 4: ...two handed control only for hydraulic door lock 5 3 5 3 Switching on the gantry press 5 4 5 3 1 Starting the gantry press in automatic mode 5 4 5 3 2 Starting the gantry press in manual mode 5 4 5 4...

Page 5: ...waste lubricating greases 7 1 7 3 Plastics 7 2 7 4 Metals 7 2 7 5 Electrical and electronic scrap 7 2 7 6 Final shutdown 7 2 8 Appendix 8 1 8 1 Declaration of Conformity 8 2 8 2 Assembly drawings 8 3...

Page 6: ...person who is authorised to work on or with the gantry press This includes operation and troubleshooting during operation servicing care maintenance repairs and or transportation 1 2 Information on c...

Page 7: ...acknowledged technical regulations for safe and correct operation must also be observed The plant operator must not modify extend or convert the gantry press without authorisation from Strautmann Umwe...

Page 8: ...rofessional qualifications of the employees must be taken into consideration The operating personnel must have understood the instruction process and it must be ensured that such instruction is observ...

Page 9: ..._________________________________ 2 Operation of the gantry press Handling the gantry press controls Explanation of the operating instructions for the operating personnel Particular experience of the...

Page 10: ...52 10 11 Rev END 1 5 Acknowledgement of the instruction Subject of the instruction Date Training manager Signature of the training manager No Last name first name Signature 1 2 3 4 5 6 7 8 9 10 11 12...

Page 11: ...operating instructions contain the following designations signs and symbols which are used for especially important information Danger This warns of an imminent hazardous situation with the inevitabl...

Page 12: ...Strongly expanding materials such as foil or foam filled with air may only be compressed after consultation with Strautmann Umwelttechnik GmbH The following may not be compressed Hard paper core pote...

Page 13: ...e made known to each operator Danger Danger of death from electric shock Before performing any repair set up or maintenance work isolate the gantry press from the power supply via the main switch Secu...

Page 14: ...safety switch devices function 2 5 1 Location of the Emergency Stop devices The Emergency Stop button is located on the control panel 2 5 2 Safety equipment on the gantry press The loading door is sec...

Page 15: ...el The gantry press may be used only in a technically perfect condition as well as for the intended purpose in a safety conscious manner and in consideration of these operating instructions All faults...

Page 16: ...serve the statutory permitted minimum age Personnel who are training learning being instructed or receiving a general education may only operate the gantry press under the constant supervision of an e...

Page 17: ...ation If the electric power supply is defective immediately switch off the gantry press using the main switch Use only original fuses with the stipulated nominal current Electrical components which ha...

Page 18: ...ator circuits have been deenergised Before starting repair work depressurise system sections and pressure lines which are to be opened Before starting maintenance work remove all types of soiling from...

Page 19: ...ent any expansion and compression of the material Circle System Upon reaching the set bale height cam in the press chamber the pressing shield moves up again or it is left positioned only with foil pr...

Page 20: ...sion process to maintain as large a loading area as possible Circle System The solenoid switch sensor on the panelling of the press chamber frame secures the loading door during the compression proced...

Page 21: ...The two handed control is mounted on the control panel itself on the other gantry presses Information An exact description of the controls can be found in Chapter 5 2 Gantry press controls 3 4 Hydraul...

Page 22: ...oad 4 5 kW Protection class IP 54 Fuse protection 3 x 16 A tripping characteristic C Supply line NYM 5 x 2 5 mm with 16 A CEE connector Installation location Inside outside roofed Pressing weight 580...

Page 23: ...in dB A below 80 PP 1208 Gantry height 1958 mm 2158 mm Dimensions Width x depth x height 1844 x 1116 x 2856 mm 1844 x 1116 x 3056 mm Height of filling hole 1153 mm Weight approx 2400 kg Operating volt...

Page 24: ...gantry press is transported by crane Danger Life threatening crush injuries when lifting and transporting the system components Improper lifting and transportation may cause the machine components to...

Page 25: ...touch machine components located above the suspension bores If required use lifting gear Adjust the length of the 4 support cables so that the gantry press is suspended horizontally Attach the support...

Page 26: ...orklifts and pallet trucks Information The supporting forks must be long enough so that the gantry press rests fully on the forks Ensure that the front side of the machine is not approached too closel...

Page 27: ...to prevent any unintentional reactivation Affix warning information sign The connection may only be performed by skilled and authorised personnel in accordance with the well established VDE Associatio...

Page 28: ...press is installed the following checks must be performed Date Name Check the gantry press for completeness in line with the shipping note Visible inspection for signs of damage and damage in transit...

Page 29: ...lock may only move when both the buttons are pressed simultaneously within 0 5 s optional The operating instructions must be kept within easy reach of everyone in the vicinity of the gantry press Att...

Page 30: ...activity e g he can work independently To avoid accidents the gantry press may be operated when in a technically perfect condition only Third party components must not be used on the gantry press othe...

Page 31: ...control The buttons on the two handed control must both be pressed within 0 5 seconds 3 Main switch switch Switches the power supply to the press 4 Phase indicator lamp green lamp Indicates whether cu...

Page 32: ...de second pushbutton for two handed control 9 Lower shield button Lowers the pressing shield in manual mode second pushbutton for two handed control 10 Stop pushbutton Stops the automatic cycle 5 2 1...

Page 33: ...on can cause life threatening crush injuries Before operating the gantry press the operator is obliged to check that all protective equipment has been installed and is functioning Press Start button 2...

Page 34: ...ad into the hole at the end of the tape pull hook Fig 5 4 Hole at front end of tape pull hook Insert the tape pull hook into the pressing shield s tape duct Allow the tape pull hook to latch into plac...

Page 35: ...old point Repeat steps 1 6 for the remaining tape pull hooks Move the ejector to its basic position in manual mode with the door open Ejector must be at the very bottom Fig 5 8 Hold points Close the p...

Page 36: ...free end of thread behind the thread clamp on the chamber door Fig 5 9 Thread clamp on chamber door 5 4 1 1 Tying with wire Open the bale chamber door Take the ejector on the two hand control buttons...

Page 37: ...res is placed on the wire holder right on the machine Before the first pressing and ejection after every ball must be placed the wires Bild 5 2 Wire pull hook Remove the hook from wire drawing their l...

Page 38: ...back into the respective wire slots down Now the wire is inserted into the bottom oft he wire guard as shown Repeat this step for each wire Close the bale chamber door with the two hand operation wit...

Page 39: ...hind the brackets on the front of the door as shown 5 4 2 Loading and compressing Opening the loading flap Slide the loading flap using the handles upwards until the catch 1 latches into the door gate...

Page 40: ...Press the Start button on the control panel The pressing shield moves downwards to the lower end position or until reversal through the pressure relief valve It is then moved back to the upper end po...

Page 41: ...f the tape channel Cut the binding thread to a length of approx 1 4 m Hook the tape pull hook onto the holder above the gantry press For tying up pull the two tapes until they are taut and tie a knot...

Page 42: ...ading door not closed Rectification Close the loading door Set the solenoid sensor distance on the loading door Pressing shield does not move up again when in automatic mode Causes Emergency Stop pres...

Page 43: ...ode Bale is not ejected Causes Pressing shield is not in the upper limit position Press chamber door is not opened wide enough Rectification Move the pressing shield to the upper end position using th...

Page 44: ...tenance and repair work in specialist areas e g hydraulic system may be performed by technicians trained in the particular specialist area only In the case of repairs and spare part orders we refer to...

Page 45: ...c surfaces as well as hose connections Never clean the sensitive components with coarse brushes and heavy mechanical pressure Do not use linting cleaning cloths Never clean the gantry press with a wat...

Page 46: ...ssing shield 1 is positioned on the bale wipe down the pressing shield at the top Fig 6 1 Cleaning pressing shield Once the bales have been ejected use the brush to clean the tape slots 2 Fig 6 2 Clea...

Page 47: ...vicing V 152 10 11 Rev END 6 4 Wipe down all level surfaces bordered in red on the gantry press Fig 6 4 Wiping surfaces Wipe down the entire right side of the gantry 4 Fig 6 5 Wiping right side of gan...

Page 48: ...Servicing V 152 10 11 Rev END 6 5 Wipe down the entire left side of the gantry 5 Fig 6 6 Wiping left side of gantry Wipe down the complete front side door 6 Fig 6 7 Wiping front side...

Page 49: ...and maintenance work are required Warning Warning of serious physical injuries There is a risk of serious physical injuries due to inappropriate behaviour e g risk of crushing loss of fingers or hand...

Page 50: ...gantry press from the power supply via the main switch Secure the gantry press to prevent any unintentional reactivation Check that the machine is de energised Lock main switch and affix warning info...

Page 51: ...hoselines at appropriate intervals 6 years even if there are no identifiable safety relevant defects Check hydraulic lines for chafe marks If required replace damaged hoses and eliminate the possibili...

Page 52: ...lus l 22 Texaco Rando Oil HD B 22 Caution Water polluting substances May pollute the ground and the groundwater or get into the sewage system Eliminate leaks immediately Wipe up leaking hydraulic oil...

Page 53: ...Check the cylinders for signs of leaks and wear Inspect the hoses replace them if necessary Clean the hydraulics Loading door guide system Check the plastic slide rails Check the guide clearance adjus...

Page 54: ...6 11 Information The following applies to all extension and disassembly work Identify parts which belong together Identify and record installation location and place Following re installation retight...

Page 55: ...ainers When disposing of expendable or replacement material during maintenance or when shutting down the gantry press it is essential to follow the applicable statutory regulations In particular when...

Page 56: ...an authorised company 7 5 Electrical and electronic scrap Electrical and electronic scrap Devices with this logo on the packaging or on the device must be disposed of separately These devices must not...

Page 57: ...V 152 10 11 Rev END 8 1 8 Appendix Declaration of Conformity Assembly drawings Parts list with recommended identified spare parts Hydraulic diagram parts list Circuit diagram parts list Supplier docum...

Page 58: ...Appendix V 152 10 11 Rev END 8 2 8 1 Declaration of Conformity...

Page 59: ...Appendix V 152 10 11 Rev END 8 3 8 2 Assembly drawings...

Page 60: ...Appendix V 152 10 11 Rev END 8 4 8 3 Parts list with recommended identified spare parts...

Page 61: ...Appendix V 152 10 11 Rev END 8 5 8 4 Hydraulic diagram parts list...

Page 62: ...Appendix V 152 10 11 Rev END 8 6 8 5 Circuit diagram parts list...

Page 63: ...Appendix V 152 10 11 Rev END 8 7 8 6 Supplier documentation...

Page 64: ...700KN 25 05 2009 Martin Meyer 1 A3 PP1208Plus70 1 30 1 DB070701 01 2107 2149 564 1020 2900 3069 832 1272 2944 1194 248 832 Ballenabmessung 820 x 1200 x 1200 LxBxH in mm Ballengewicht 500 kg Kammerinne...

Page 65: ...N ISO 1302 Masse Typ ENG 016655 iam PP1207 PLUS 195 21 01 2009 Martin Meyer 1 A3 1 30 1 1850 100 1090 2881 160 983 423 1047 2287 2483 2876 Ballenabmessung 1200 x 1100 x 730 LxBxH in mm Ballengewicht b...

Page 66: ...N ISO 1302 Masse Typ ENG 016662 iam PP1207 PLUS 215 02 07 2009 Martin Meyer 1 A3 1 30 1 3079 2887 2492 1090 2089 153 1002 623 100 2150 00 Portalh he Ballenabmessung 1200 x 1100 x 730 LxBxH in mm Balle...

Page 67: ...materialabh ngig 2150 00 Portalh he 160 995 993 2895 100 2112 875 PP 1208 Plus 960 2900 1636 2112 Tabelle Beschreibung Werte Dimension Kammerinnenbreite 1190 mm Kammerinnentiefe 790 mm Kammerinnenbre...

Page 68: ...ndorf Germany The following harmonised standards are applied EN ISO 12100 Safety of Machines Equipment and Plant EN ISO 13857 Safety of Machines Safety Distances Upper and Lower Limbs EN 693 Hydraulic...

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