Strapack RQ-8Y Instruction Manual Download | Manualshive

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Location and Function of Units

Fig. 1

Arch Unit

This is the arch track through
which strap forwards and
reverses.

Control Group

Contains timers, fuses,
I.C. Boards, etc.

Power Supply Switch

Electric Group

Includes motors, transformer.
switches, etc.

Reel Unit

Dispenses strap.

Body Unit

Comprises machine frame,
castors, upper tables, etc.

Pool Unit

Pools strap for smooth
forwarding through arch track.

Sealing Unit

This part of the mechanism
cuts and seals strap.

－3－

Tel: 800-821-2177/ Fax: 913-322-1729

[email protected]

[email protected]

www.MillerBevco.com

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Summary of Contents for RQ-8Y

Page 1: ... and understand SAFETY INSTRUCTIONS before operating your Strapack machine Keep this instruction manual in a convenient location for use at any time A E Spec 904 1A 02002 02 Serial Tel 800 821 2177 Fax 913 322 1729 Parts MillerBevco com Service MillerBevco com www MillerBevco com ...

Page 2: ......

Page 3: ...llation 5 Precautions for Operation 6 Operation Switch 7 Threading Strap 9 Adjustments Amount of Strap in Pool Box 11 Home Position Cycle Start Position 12 Feed and Reverse Mechanism 13 Limit Switches 14 Control Group 15 LED Indicators 16 Troubleshooting Guid 17 Electrical Wiring A Spec 18 Electrical Wiring E Spec 20 ...

Page 4: ...hine daily maintenance and proper handling are important You are requested to have a complete understanding of this instruction manual for proper use and maintenance of the machine over a long period of time Also please carefully read the separate leaflet Check that Seal to prevent any accidents during operation Standard Accessories Description Quantity Instruction Manual 1 Parts List 1 Check that...

Page 5: ... injury Possible damage to equipment CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury The alert labels shown below are attached to machine WARNING to the electric parts Hazardous voltage can use electric shock Turn off Power Supply Switch before removing Upper Table for servicing Do not touch Control Box Main Transformer Heater Transfo...

Page 6: ...y Switch Electric Group Includes motors transformer switches etc Reel Unit Dispenses strap Body Unit Comprises machine frame castors upper tables etc Pool Unit Pools strap for smooth forwarding through arch track Sealing Unit This part of the mechanism cuts and seals strap 3 Tel 800 821 2177 Fax 913 322 1729 Parts MillerBevco com Service MillerBevco com www MillerBevco com ...

Page 7: ...structions on Safety Alert Labels and follow them Replace missing or damaged safety labels with new safety labels If safety labels are replaced with new labels make sure new safety labels are attached in the same location as the replaced labels Do not put head hand and any part of body into arch Running strap can cause injury WARNING Fig 2 4 ...

Page 8: ... WARNING Lock the casters unless the machine is being moved WARNING Make sure to push the machine in order to move it Do not pull on the machine Pulling on the machine may cause injury WARNING Do not modify the machine Modifications lead to machine malfunctions and may cause injuries WARNING Make sure to connect the ground wire WARNING Make sure to connect the power plug to a power outlet that is ...

Page 9: ...ch the Slide Table or Sealing Unit Drive Section during the operation This can cause serious injuries WARNING Do not touch the V Belt while it is running This can cause serious injuries WARNING Do not touch the Heater Plate Its surface temperature reaches around 400 degrees centigrade and will cause serious burns CAUTION Lock the stop switch or turn off the main switch when the machine will not be...

Page 10: ...tor s convenience for 5 6 mm strapping the tension stroke is 0 90 mm Using this dial set a suitable strap tension according to the size of the package Start Switch This step will initiate the strapping cycle When the Start Switch is pressed one strapping operation cycle will start If no strapping operation takes place for 3 minutes the Sealing Motor will be shut off by an energy saving circuit To ...

Page 11: ...hen the strap has reached the stopper because a striking sound can be heard When this switch is turned clockwise the strap will be reversed while it is turned When the daily strapping operation is complete turn off the main power supply and clean away any dust or waste materials around the sealing unit Do not touch the heater until it has cooled down completely Fig 3 3 4 1 5 2 6 8 Tel 800 821 2177...

Page 12: ...o position B LOADING through Lever Guide so that the route of the loading strap is secured 4 Thread the tip of the strap through Free Slide Roller attached to Reel Brake Arm and then through Free Slide Roller and Free Angle Roller Then insert 15 25 cm of strap into the Pool Box Inlet 5 Move the Touch Lever from position B LOADING to position A RUN through Lever Guide 6 Turn on the Power Supply Swi...

Page 13: ...Strapping material Operation Panel Front Door A B 3 4 1 5 2 6 7 8 11 10 9 12 Fig 4 １０ Tel 800 821 2177 Fax 913 322 1729 Parts MillerBevco com Service MillerBevco com www MillerBevco com ...

Page 14: ...Front Door Loosen the nut on the Adjust Bolt and adjust the tension on Spring a If the amount of strap contained in the Pool Box is not long enough lower the height of the Adjust Bolt b If the amount of strap contained in the Pool Box is too long raise the height of the Adjust Bolt Tighten the Nut and then close and rebolt the Front Door LS 4 Limit Switch When the amount of accumulated strap excee...

Page 15: ...of the Right Bandway Arm is aligned with the center of the Right Bandway Cam hole on the same line ｃ The mark on the timing plate will move due to the procedure above Loosen screw and move the Timing Plate back to its original position by referring to the mark made on the plate Then securely tighten screw ｄ Turn on the Power Switch and press the Start Switch The machine will stop after one cycle A...

Page 16: ... and turn the reverse spring adjuster counterclockwise Increase spring pressure ｂ To reduce the pressure View Ａ Loosen the lock nut and turn the reverse spring adjuster clockwise Decrease spring pressure 2 Adjustment the reverse pressure ａ To increase the pressure Pull the pin and turn the reverse spring adjuster clockwise Increase the reverse spring pressure ｂ To reduce the pressure Pull the Pin ...

Page 17: ...ft is in the home position When LS2 detects the hole on the Timing Plate the lamp LS2 on the Control Box will light 3 LS3 End of Strap This micro switch detects depletion of strap When the switch is actuated the power Indicator Lamp flashes and machine stops after another one strapping is made Strap is not forwarded the Sealing Motor stops and the Start Switch does not activate To resume operation...

Page 18: ...that empty strap loop is cast off when the Start Switch is pressed by accident without package When tension is sometimes insufficient to small package turn this volume clockwise a little 4 Forward Timer T2 Forward Timer controls the forwarding time of the strap When the strap dose not reach the stopper at the Sealing Head during continuous operation turn this clockwise a little 5 Fuse 5A The Fuse ...

Page 19: ...Lights while this motor is turning 9 M2 Pool motor Lights while this motor is turning 10 BR1 Sealing brake Lights while the power is applied to the brake 11 CL1 Sealing clutch Lights while the power is applied to the clutch 12 CL2 Secondary Tensioning clutch Lights while the power is applied during the secondary tensioning 13 SOL1 Reverse solenoid Lights while charged 14 SOL2 Secondary tightening ...

Page 20: ...Feed timer P 15 16 Insufficient Feed pressure 16 Readjust the Feed pressure P 13 Insufficient Reverse pressure Readjust the Reverse pressure 17 Stopper bolt is too long to transfer the reversing 17 Readjustment of Stopper Bolt pressure 18 strap is folded and jammed 18 Remove Band Guide Plate and Feed Band Guide Plate to remove jammed strap 19 Heater wiring is damaged Heater defective or 19 Replace...

Page 21: ......

Page 22: ...24 IN LS4 N 23 IN LS3 N JP P 24V 31 32 ERROR 35 OUT OF STRAP 33 SPARE 1 34 SPARE 2 36 COUNTER N R R R R DC24 V DC24 V DC24 V DC24 V DC24 V C H7EC N 1 2 BN BU BK OPTION BN BU BK BN BU BK COMPLETE STRAPPING ROM RQ8 N 1 φ 100V 1 2 3 4 5 6 7 9 10 8 11 12 BS S BS 1 CS 2 PB 1 2 3 PL 1 W 2 R 3 B K 4 Y 5 G 6 ORANGE 9 B U 11 B N 12 GREY STO P STAR T REVERSE FORWARD READY POWER TENSION VR CN 1 DLI 12P FSW F...

Page 23: ...N 6 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 10 9 8 7 6 5 4 3 2 1 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 MO D E SW CN 5 4 3 2 1 7 6 5 OP TION CON BACK VIEW 200W 4 P M1 U V W C1 V2 W2 POOL MOTOR 90W 4 P 6 1 7 3 2 9 5 CN 6 MIC 9P S1 T1 S2 W4 T1 Y2 8 4 X2 Y1 X1 F 5A 100 V 0V 0V 100 V 0V 5 7 V 20V 9V 0V 0V TR2 CONTROL TRANSFORMER H HEATER HEATER TRANSFOR...

Page 24: ...4 IN LS4 N 23 IN LS3 N JP P 24V 31 32 ERROR 35 OUT OF STRAP 33 SPARE 1 34 SPARE 2 36 COUNTER N R R R R DC24 V DC24 V DC24 V DC24 V DC24 V C H7EC N 1 2 BN BU BK OPTION BN BU BK BN BU BK COMPLETE STRAPPING ROM RQ8 N 1 φ 100V 1 2 3 4 5 6 7 9 10 8 11 12 BS S BS 1 CS 2 PB 1 2 3 PL 1 W 2 R 3 B K 4 Y 5 G 6 ORANG E 9 B U 11 B N 12 GRE Y STO P STAR T REVERSE FORWARD READY POWER TENSION VR CN 1 DLI 12P FS W...

Page 25: ...3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 10 9 8 7 6 5 4 3 2 1 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 MO D E SW CN 5 4 3 2 1 7 6 5 OP TION CO N BACK VIEW 200W 4 P M1 U V W C1 V2 W2 POOL MOTOR 90W 4 P 6 1 7 3 2 9 5 CN 6 MIC 9P S1 T1 S2 W4 T1 Y2 8 4 X2 Y1 X1 F 5A 100 V 0V 0V 100 V 0V 5 7 V 20V 9V 0V 0V TR2 CONTROL TRANSFORMER H HEATER HEATER TRANSFORMER T...

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Page 28: ...Corporation 7 16 14 Ginza Chuo Ku Tokyo 104 0061 Tel 81 3 6278 1805 Fax 81 3 6278 1806 Ⓒ 2008 ...

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